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' Eye Splice In Used Line;



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                    used rope eye splice double braid Class I
  Class I ropes are made from any or all of the following fibers: olefin, polyester, or nylon.
  This is an eye splice which can be performed on used rope. This is an all-purpose
  splice techniqe designed for people who generally splice used rope as frequently
  as new rope. It retains up to 90% of the average new rope strength and in used
  rope up to the same proportion of residual used rope strength.
  You may wish to read the supplemental information, "Special Tips for
  Splicing Used Rope" (page 8), before beginning.
  Splicing used rope can be made easier by first understanding the rope condition.
  Natural shrinkage has occurred caused by water and heat. In addition, the cover
  yarns have often been abraded. Soak the section of rope to be spliced in water
  for several minutes  this lubricates and loosens fibers.                                                              1 layer of tape
                                                                                                                                                                         Core must be extracted from
                                                                                                                                                                         cover at this point




 1            marking the measurements                                                                                                                                 Mark
                                                                                                                                                                            X
                                                                                                                                                                       Mark
                                                                                                                                                                            R              From loop
                                                                                                                                                                                           desired size
 step




            Tape end to be spliced with one thin layer of tape. Then,                                                                          1 fid length
            measure one tubular fid length (2 wire fid lengths) from end
            of rope and mark. This is point R (Reference). From R form                                                                              -or-
            a loop the size of the eye desired and mark. This is Point
                                                                                                                                       2 wire fids  up to 13" circ.
            X where you extract core from inside the cover. If using a
            thimble, form the loop around the thimble.
            Tie a tight slip knot approximately five fid lengths from X.
            This must be done!
                                                                                                                                                        Tie a slipknot about 5 fid length from "X"




 2
step
               extracting the core
             Bend rope sharply at X. With the pusher or any sharp tool such as
             an ice pick, awl, or marlin spike, spread the cover strands to expose
             core. First pry; then pull the core completely out of cover from X
             to the taped end of the rope. Put one layer only on end of core.
             Tip: After marking cover untape end of rope, grasp end of core,                                                                        Prying out the core
             and slide back cover pulling out core. This loosens and bunches
             up cover strands in the area of Point X and makes it easier to open                                                                                       R
             up cover strands for extraction. Also, thoroughly loosen 3-4 strand
             pairs at X to assure a large and flexible hole for extraction, see left.
                                                                                                                                                                                                 1 layer of tape
             To assure correct positioning of Mark #1 do the following:                                                     cover
                                                                                        X
             Holding the exposed core, slide cover as far back towards the
                                                                                                                                                                  core
             tightly tied slip knot as you can. Then, firmly smooth the cover
             back from the slip knot towards taped end.                           Mark 1
             Smooth again until all cover slack is removed.




                                                                                                                   3
             Then, mark the core where it comes out
             of the cover. This is Mark 1.
                                                                                                                               marking the core
                                                                                                              step
                                                                                                                             Again slide cover toward slipknot to expose more core.
                                                                            R
                                                                                                                             From Mark 1, measure along core towards X a distance
                                                                                                                             equal to the short section of tubular fid (2 short sections
                                                                                                                             with wire fid) and make two heavy marks. This is Mark 2.
                                            cover                                                           2 short
                                                                    Mark on Fid                          sections with       From Mark 2, measure in the same direction one fid length
                                                                                                           wire fid
                                    X                                                                                        plus another short section of the fid, (with wire fid double
                                             Mark 3                        Mark 2                       Mark 1               measurements) make 3 heavy marks. This is Mark 3.
                                    cor
                                        e
                                              One fid length plus another short section Short section
                                                                                            of lid




                                                                                                                                                                                           Page 1 of 3

                                                                                2090 Thornton Street                                (T) 360.384.4669                   www.samsonrope.com
                                                                                Ferndale, WA USA 98248                              (F) 360.384.0572
                               used rope eye splice double braid Class I


 4
                                                                                                                           Marking Cover Strands
                      m a r k i n g t h e c o v e r f o r ta p e r i n g
ep




                                                                                                                           R             T
st




                                                                                                                                                                                              R T
                     Note nature of cover braid. It is made up of strands  single or
                                                                                                                              8 strands    Every other set
                     paired. By inspection you can see half the strands revolve to the                                        single or    of strands 6 right
                     right around rope and half revolve to the left.                                                          paired       and left.                       er
                                                                                                                                                                     Cov
                     Beginning at "R" and working toward taped end of the cover,                                                                     X                     Mark 3                    Mark 2     Mark 1
                     count 8 consecutive strands (one or two) which revolve to the                                                                         Core
                     right (or left). Mark the 8th. This is point T. Make Mark T go
                     completely around cover.
                     Starting at T and working toward the taped cover end, count
                     and mark every second right set of strands for a total of 6.
                     Again starting at T, count and mark every second left set of
                     strands for a total of 6.




           Cutting
           Strands                                                               R     T
                                                                                                           step
                                                                                                                5                 p e r f o r m i n g t h e ta p e r
                                                                                                                                First remove tape from cover end. Start with last marked
                                                                                                                                set of cover strands toward the end, cut and pull them
                                                                                                                                completely out. Cut and remove next marked strands and
                                                                                                                                continue with each right and left marked strands until you
                                                                                                                                reach point T. Do not cut beyond this point.
                                                                                           Tapered Cover
                                                                  ver                                                Retape     The end of the cover has now been tapered from "T" to
                                                                Co      Mark 3          Mark 2      Mark 1
                                                                                                                                the end. Retape tapered end.
                                       Removing
                                       Cut Strands              Core                                                            Note: If the same strand(s) is marked twice by accident,
                                                                                                                                continue as though it is another strand.




   6
                                                                                                                                                           R
                       PUTTING THE COVER INSIDE THE CORE                                                                                             ver
                                                                                                                                                   Co Pinch            T
                                                                                                                                                      taped
step




                                                                                                                                                      end
                     Insert fid into core at Mark 2. Slide it through and out at                                                                                           Tapered
                     Mark 3.                                                                                X                                                              Cover
                                                                                                                                                    to insert
                                                                                                                                                    into fid.
                     Add extra tape to tapered cover end; then jam it tightly                                     Mark 3              Mark 2
                     into the hollow end of fid. Hold core lightly at Mark 3,
                     place pusher point into taped end, and push fid and cover                                                                                                                                  Tapered
                     through from Mark 2 and out at Mark 3.                                                                                                       Mark 1                                        Cover
                                                                                                                                                                                                    ver
                     With wire fid first press prongs into cover, then tape over.                                                                                                              Co
                                                                                                                                                                           Core
                     Insert fid and milk braid over fid while pulling fid through
                     Mark 2 to Mark 3.                                                                                                                X
                     Take the fid off the cover. Continue pulling cover tail                                                                                       Mark 3           Mark 2 R
                     through the core until Mark T on the cover meets Mark 2.
                     Then remove tape from end of tapered cover.                                                                                                           Core
                                                                                                                                                         Cover                            T          Mark 1
                                                                                                                                               Remove Tape
                                                                                                                                                                                                                   Core




                                                                               7
                 For large eye reinsert
                 fid and core at same
                 point it comes out.
                 Cov                                                                             reinserting core into cover
                      er         R                                        step
                                                                                              You are now ready to put core back into cover from T to X. Insert fid at T, jam
                                                                                              the taped core end tightly into end of fid. With pusher, push fid and core around
                           Insert core into
                           cover at point T                                                   to, and through opening at X (exactly where core was first extracted). When
       X                                                                                      using wire fid, attach fid to taped core. After fid is on, milk braid over fid while
                 Mark 3
                                                                                              pulling through from T to X.
                                              Mark 2
                                                                                              Depending on eye size, fid may not be long enough to reach from T to X in
       Fid and end of core                             Mark 1
                                                                        Core                  one pass. If not, bring fid out through cover, pull core through and reinsert fid
       comes out at X.                                                                        into exact hole it came out of. Do this as many times as needed to reach X.


                                                                                                                                                                                                          Page 2 of 3

                                                                                     2090 Thornton Street                                 (T) 360.384.4669                        www.samsonrope.com
                                                                                     Ferndale, WA USA 98248                               (F) 360.384.0572
                  used rope eye splice double braid Class I


       8    p r e pa r i n g t o b u r y c o r e                                                                                                              Cut core after smoothing
   step




                                                                                                                                                              from T
           Next, pull on core tail coming out at X, then on tapered cover coming out at                                        Core                            X
           Mark 3, the crossover should be tightened until opening in crossover is
                                                                                                                                       Cover
           approximately equal to diameter of rope.
                                                                                                                          Pull to tighten crossover           Crossover
           Hold the loop at the crossover with one hand. With other hand firmly smooth                                    then smooth from T                            T R
           towards X in one direction, and towards Mark 3 in other direction. Remove all                                  to bury inside core Tapered cover                 Hold Here
                                                                                                                                                must disappear Smooth Mark 2
           cover slack.                                                                                                                         inside here.
           Tapered cover will disappear at Mark 3.
           Then cut core tail off close where it comes out at X.                                                                                                               Cover
                                                                                                                    Beginning at slipknot, "milk" cover
                                                                                                                    by sliding hand toward loop.                    X
                                                                                                                                                                          Milk cover until
                                                                                                                                                                          core is buried




       9
                                                                                                                                                                          to here.               R
                                                                                                                                                          Mark 3                             T
            burying the exposed core                                                                                                                                      Mark 2 Crossover
   step




           Hold rope at slipknot and with other hand milk cover toward splice, gently at first,       Crossover
           then more firmly. Cover will slide over Mark 3, Mark 2, the crossover, and R.                         Core

           Then smooth loop from T to X removing all slack. Continue milking until all cover
           slack between knot and throat of eye has been removed.                                                                             Pull
           Tip: Before burying the cover over the crossover:
                                                                                                  For burying process, with larger ropes it is helpful to securely anchor
           A. Anchor loop of slipknot by tying it to stationary object before starting to bury.   slip knot, attach a small line to the braided core at the crossover and
           You can then use both hands and weight of body to more easily milk cover over          mechanically apply tension with either a block and tackle, capstan,
           core and crossover (See Fig. 1 & 2).                                                   come-a-long, or power winch. This tension will reduce diameter of
                                                                                                  core and crossover for easier burying.
           B. Holding the crossover tightly milk all the excess cover from R to X.
           Flex and loosen the rope at the crossover point during the final burying process.
                                                                                                                                  Crossover                   Firmly
           Hammering cover at point X will help loosen strands.                                                                                               secured
                                                                                                                   Small line               Core
           The use of shock cord in a rolling hitch around the cover is useful to make final                          Pull
           burying easier and more complete. Pull on the hitch toward the eye until all cover Mechanical tension




                                                                                                                                                                   r
                                                                                                                                                               ve
           slack is removed.




                                                                                                                                                              Co
           See page 8 for "Special Tips for Splicing Used Rope."




10          finishing the splice
step




           Now untie the slipknot. If eye is not the right size, carefully check Steps 1 through 9.
           If a hollow spot appears at the throat this means that the core tail was cut off too short.
           Do not worry as this does not affect the splice performance nor its strength. Reason:
           the total load of an eye splice is split between its own two legs. Therefore, each side
           of the splice only has to support 50% of the total load. The braided cover alone can
           handle this load factor.
           You should whip the eye splice starting at base of throat
           of eye, especially if rope is 1" diameter and larger.
           See pages 11-13 for additional information
           on whipping procedures.                                                                                             Tail of core
                                                                                                                               disappears
                                                                                     End of buried section                     here




                                                                               Crossover point is buried here
                                                                                                                             Whip




                                                                                                                                                                          Page 3 of 3

                                                                  2090 Thornton Street                          (T) 360.384.4669                  www.samsonrope.com
                                                                  Ferndale, WA USA 98248                        (F) 360.384.0572


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