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' Force 10 Stove Manual Eng 0019 Rev B'




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FORCE 10
GOURMET GALLEY AND NATURAL GAS MANUAL AND WARRANTY
FORCE 10 MARINE LTD
23080 HAMILTON ROAD
RICHMOND BC CANADA V6V 1C9
TEL 604 5220233
FAX 604 5229608
FORCE 10 is a registered trademark of Force 10 Marine Limited
TABLE OF CONTENTS
and Gas Pressures Propane and Butane LPG Fuel Systems Natural Gas CNG Fuel Fuel System Testing LPG CNG Galley
Range Installation General Gimballed BuiltIn Models Your Galley Lighting the Range Top Lighting the Oven and Broiler
Burners Manually Controlled Oven Setting the Oven Temperature Manually Controlled Oven Lighting the Oven and Broiler Burners
Controlled Controlled Oven And LayUp Gas Smell Inadequate Heat Flame Burning Low or Gas Ignition System Fails to
Spark or Begins to Spark Slowly Burner Control Valve Fails to Stay Open When Valve Control Knob is Released The To Replace the
Electromagnet Solenoid Breakdown FORCE 10
GOURMET GALLEY RANGE
Propane and Natural Gas you for selecting the Force 10 Gourmet Galley Range Your unit was and tested at our factory We take pride in producing one
of the finest and safest
gas ranges of the continuing refinement of our product designs your range may not discussed in the manual We have tried to supply all the
information you
might need so please take time to read this manual before installing and using your unit
Force 10 is strongly against unauthorized modification of this product but we do
encourage you to correct problems that may arise by undertaking the simple repairs described in this manual
The most important reason for reading the manual carefully is that many of are essential to the safe operation of your any questions arise that are
not addressed in this manual we ask that you contact
your dealer or Force 10 quoting both the model and serial number printed on the label located on the side of your range
We welcome any opportunity to be of assistance
FORCE 10 MARINE LTD
23080 Hamilton Road
Richmond BC Canada V6V 1C9
Tel 604 5220233
Fax 604 5229608
Any or advice given by Force 10 Marine Ltd or any of its
employees is solely an accommodation to the customer and should not be relied
upon by the customer without an independent verification of its applicability to particular Gourmet Galley
Range Manual Page 1
ENG0019 RevB
SAFETY AND Force 10 Galley Range models are specifically equipped to burn Propane Gas
while other models are equipped to use Compressed Natural Gas CNG Propane and
CNG are not fuels It is therefore important to ensure that the model you
have selected is the correct one for the type of fuel system you intend to use If natural gas
is used in a propane stove the burner flames will be inadequate for cooking If propane is
used in a stove fitted for CNG burner flames will be unacceptably and dangerously installations for both propane and CNG systems are outlined in this
manual Follow only the instructions that are applicable to your specific model of Galley
Range If at some future date you want to convert your propane or CNG range to the
other fuel a conversion kit can be obtained from Force 10 The model and serial number
of your range are required to obtain the correct kit
Propane and natural gas are excellent and convenient galley fuels if used in the installation and safety procedures listed in this manual If these
procedures are
ignored there is a danger of fire and explosion We have done our best to design and
construct your Gourmet Galley Range to be the safest marine galley range available You
can do your part to ensure safety by following these installation and testing valves both tank and solenoid must be closed when the boat is
unattended They
must also be closed immediately in any emergency Force 10 recommends that valves be closed while appliances are not in gas pressures can vary
depending on country of origin This may necessitate a
change to your propane tank regulator and a need to adapt your galley range to the new
pressure The following is a list of OrificesBy Pass and Propane pressures Gas Pressure Orifice Size mm By Pass mm
mbar Water Small Large Broiler Thermostatic
Column Burner Burner Oven Burner
N America Propane 30 12 077 035 100 046 068 062 077 035
Europe Propane 37 15 071 035 090 046 062 062 077 035
Europe Propane 50 20 060 026 080 035 058 058 077 035
Europe Butane 28 11 071 035 090 046 062 062 077 035
N America CNG 15 6 108 035 142 046 107 062 108 035
Our Galley Ranges are built for North American propane pressure and orifice sizes
unless ordered otherwise Adapter kits are available from Force 10
Propane and Butane LPG Fuel System
PAGE 2 Gourmet Galley Range Rev B
Follow these instructions for propane model Galley Ranges only
1 Buy your cylinder gauge master solenoid valve and hose from a reputable marine
dealer or your local LPG service center Do not use unreliable or wornout
specifically recommend that only a high quality regulator be used with your Force 10
Galley Range It must be set at 12 water column A higher pressure could result in a
dangerously high flame setting If you question the quality or pressure setting of the
regulator please have it inspected by your local LPG service center
2 Locate the cylinder and regulator in a housing vented to the open air preferably on
the deck or cabin top isolated from the hull interior by a vapor tight is heavier than air It can therefore accumulate at the bottom of enclosed
compartments despite the provision of overhead ventilation To allow it to safely
drain overboard the housing in which the cylinder is installed must be vented at the
bottom A pipe or hose of at least 1 25mm id running on a downward slope to an
outlet on the hull exterior is ideal Position the vent above the water line and at least
two feet from any hull opening to the boat interior or engine exhaust
We recommend the installation of a vapor monitor on your boat with all propane fueled
devices
3 Propane is a twophase fuel and only vapor withdrawal from the tank
is safe Firmly mount the cylinder right side up to ensure that liquid withdrawal does
not occur
4 We recommend that a solenoid valve which can be controlled by a switch located in
your cabin be installed next to the manual cylinder valve The cylinder valve outlet
and the 9 or 12 VDC solenoid valve should be clean and dry when they are connected
to each attempts to seal this connection with substances like pipe dope or Teflon
tape can result in the introduction of foreign materials into the system that can plug
the tiny appliance orifices
5 Tighten the solenoid valve to the cylinder valve outlet properly Use a 78 22mm or
adjustable wrench not a pair of pliers and apply approximately 50 ftlbs 68Nm of
torque
6 A 0300 psi 020 bar pressure gauge should be installed next to the solenoid valve
on its downstream side Again the fittings should be clean and dry It is not necessary
to use pipe dope or Teflon tape for these Gourmet Galley Range Manual Page 3
ENG0019 RevB
7 Install the regulator downstream from the pressure gauge with its vent port pointing
downward which prevents spray or deck wash from entering the fuel system
Recommended LPG System In some cases the solenoid valve is installed on the low pressure side of the system
ie after the LPG regulator See solenoid instructions for proper
Starting from the propane tank itself the fuel line attachments should occupy the
following positions a the tank shutoff valve b the solenoid valve c the pressure
gauge d the regulator and e the range itself
2 Affix the caution label plate supplied with your Galley Range in the immediate
vicinity of the gas cylinder in a place where it will be plainly visible
3 If the range is a gimbaled model the gas supply line should be a flexible hose ULCGA approved for use with propane systems with 38 10mm forged
female flare nuts machined crimped on each end
If your range is a builtin style you should use either soft copper tubing or a ULCGA
approved gas hose with 38 10mm forged female flare nuts machine crimped onto
each end
Because every connection is a potential leak the fuel line should be one continuous
length of hose or tubing Do not make a T off ant fuel line between an existing
appliance and the gas cylinder to feed another appliance You may install a T
connection only within the fuel tanks enclosure so any leakage is 4 Gourmet Galley Range Rev B
4 Be sure you do not kink the hose or piping connecting the regulator with the range by
bending it too sharply during installation remember that the pressure North
American on the downstream side of the regulator is less than 433 psi 28 mbar
5 Protect the hose against vibration and damage by securing it tightly to bulkheads and
hull side with noncorrosive ties or clamps which will not cut abrade or pinch it
On gimbaled models the last two feet 60 cm of the downstream end of the hose should
be unattached to bulkheads or the hull side to allow the range to swing freely on its
gimbals
6 Fuel lines must be protected by closefitting grommets and sealants where they pass
through decks or bulkheads and the passage must be made vaportight They should
be installed so that they are readily accessible to Gas CNG Fuel System
Follow these instructions for natural gas model Galley Range ONLY
1 Buy your cylinder gauge regulator and fuel line from a reputable marine dealer or
your local CNG service station Do not use unreliable or wornout Choose the location for the CNG cylinder away from any potential fire hazards such
as a engine a hot manifold or exhaust riser Should the CNG cylinder
be adjacent to a fire and the safety valve rupture disc reaches 212 F 100 C and
3775 psi the disc will rupture and the gas contained in the cylinder will add to the fire
already in progress
3 As CNG is always a vapor all CNG cylinders are designed without a relief valve
4 The CNG cylinders should be securely mounted either vertically or out of the way in an accessible area for easy operation of the CNG cylinder
valve
observation of the CNG cylinder pressure gauge and the removal of the CNG
cylinder
5 As each CNG cylinder contains less thermal energy than two gallons of alcohol or
kerosene fuel but without their potential hazard of liquid leaks or spillage into the
bilge the CNG cylinder may be located in the area of the boat which would be
suitable for the location of a pressurized alcohol or kerosene tank See American Boat
and Yacht Council Safety Standards for Small Craft Section A22 for
covering CNG
Gourmet Galley Range Manual Page 5
ENG0019 RevB
Copies may be ordered direct from ABYC 3069 Solomons Island Road Edgewater
Maryland 21307 Telephone 410 9561050 Baltimore line 410 9748112 Fax
410 By law the CNG cylinder valve outlet fitting with its protective cap and chain
and the regulator system nut Have lefthand threads The cap and nuts are so
marked with a slot
6 The CNG cylinder valve outlet fitting does not require pipe dope or Teflon tape and
should be clean and dry when attached to the regulation system nut to keep foreign
materials out of the system
7 Use a crescent wrench to tighten the regulation system nut to the CNG cylinder and
valve connection Tighten the nut as you would a welding tank or CO2 cylinder using
approximately 50 ftlbs 68Nm of torque
8 If the CNG cylinders is to be located on deck or exposed to water spray point the
regulation system so that water cannot run into the second stage gray regulator vent
or into the body of the pressure gauge
9 If the CNG cylinders is to be located inside a cabin enclosed in a lazarette hatch or
in an area with little ventilation you must supply ample overhead ventilation in case
of a leak or regulator Affix the caution label supplied with your Galley Range in the immediate vicinity of
the cylinder in a place where it will be plainly visible
11 The fuel line must be a type recommended for natural gas This line may be purchased
through any of the natural gas dealers in the US If you have any problems or questions
regarding the fuel line or fuel system Coast West Coast
Corp Bros Inc Gas Systems Inc
Brook Street 5361 Production RI 02903 Huntington Beach CA 92649
Tel 401 3318020 Tel 714 6 Gourmet Galley Range Rev B
1 Push approved CNG hose onto the barbed brass fitting on the CNG outlet connection
on the regulation system Be sure the hose goes on all the way to the plastic guard
CNG hose seals well when it is pushed over the proper size barbed fitting hose
clamps are unnecessary and should not be used
Recommended CNG System Run the hose from the CNG regulation system to the appliance with 6 minimum
radius turns so the hose does not kink and cut off or reduce the fuel supply causing
operation of the range Note Fuel pressure is less than 217 psi 15
mbar
3 Use only continuous lengths of hose from the regulation system to the appliance with
no tees or splices Keep the number of fittings to an absolute minimum Every
connection is a potential leak
4 Keep hose away from heat or abrasion Use plastic ties or clamps to secure the hose to
the boat structure or bulkheads Fuel lines must be protected by grommets and sealant where they pass through decks or bulkheads and the passage
must be made They should be installed so that they are readily accessible to System Testing LPG CNG
Test your fuel system for leaks each time the cylinder supply valves are opened for
appliance use Use the following procedure for the test
Gourmet Galley Range Manual Page 7
ENG0019 RevB
First close all range burner valves by turning the controls to the OFF position Next
open the manual cylinder and solenoid valves and make a note of the reading on the
pressure gauge Now close the manual cylinder valve The pressure should for at least 10 minutes If it does not gas is leaking out of the system
The leaks should be located by applying a mixture of liquid of detergent and water to and other suspect points and checking for bubbles Do not
attempt to locate
leaks by using an open flame Repair and retest the system before putting it For more detailed general instructions on the installation of Propane and
CNG systems
on boats please refer to the American Boat and Yacht Councils pamphlets A1 and A
22 respectively These pamphlets may be ordered directly from ABYC Island Road Edgewater Maryland 21037 Telephone 410 line 410 9748112 Fax 410 Range
Installation General
1 Before installing your range fill out the Warranty Registration Form that is printed on
the last page of this manual and send it back to Force 10 within 10 days of purchase
Keep your model and serial numbers handy as they will be required when ordering
parts or requesting Do not locate cabinet storage units or any combustible surfaces at any point directly
above the range
3 Force 10 recommends a 30 75 cm clearance between the range top and any
unprotected combustible cabin top or bulkhead This clearance may be reduced to a
20 50cm minimum if the overhead combustible surface is shielded with at least
14 6mm thick millboard topped with not less than No 28 MSG
sheet steel 0015 thick stainless steel 0024 thick aluminum or 0020 thick
copper
4 Gas consumes oxygen in the process of combustion For this reason it is essential to
ventilate any enclosure in which you plan to use your Galley Range We recommend
that at least nine square inches of fresh air ventilation be provided in the vicinity of
the range
5 Your Galley Range is equipped with a thermocouple device that will turn off the gas supply within 15 seconds to any burner that might be
accidentally
extinguished Force 10 specifically warns that your range should not be used as a
cabin or space 8 Gourmet Galley Range Rev B
Force 10 manufactures a cabin heater specifically designed for the purpose of heating
living space which is equipped with a an oxygen depletion sensor which will
automatically turn off the gas supply if the oxygen level in the cabin should fall more
than 5 below the normal level and b a stack to exhaust water vapor and carbon dioxide which would otherwise saturate the air and create a
humid greenhouse atmosphere in the cabin interior extreme condensation around
portholes hatches and on the exposed side is the usual sign For functional reasons
these features essential to the safe and comfortable operation of a cabin space heater
are not incorporated into the Galley Range
6 The hinged burner grill and frame structure at the top of your range will become very
hot during operation of the range top burners do not attempt to swing up or lift it
without wearing oven mitts Keep children and pets away from the range when it is
7 The whole range including the oven door becomes hot when the oven is being
operated The top portion of the back of the range becomes very hot during oven
operation Do not contact it with unprotected skin
8 Always keep a Class ABC fire extinguisher mounted close by your Galley Range
Grease fires should be extinguished by smothering them with baking soda or by using
the ABC Class fire Models
This section applies only to models designed for suspension from gimbal bolts
Be sure to install the gimbal wall brackets so that your range will hang in the in relation to both countertops and adjacent cabinets or bulkheads
For 3 or 4
burner models there should be at least 1 25mm clearance between the back of the
range and the nearest wall or bulkhead to allow free gimbal action For 2 burner models
4 12 12cm clearance is required for free gimbal action Because of the slant on the
back of the 3 4 burner ranges the clearance is less than what is needed for the 2 refer to separate diagram and installation instruction sheet for
the and procedures for your specific model of range
After installing the wall brackets and placing the range in position drill a 38 10mm
hole for the sliding pin gimbal lock If the cabinet or fitting is not strong enough to hold
the range securely in the locked position install a metal plate supplied or a wooden
block with a 38 10mm hole
Gourmet Galley Range Manual Page 9
ENG0019 RevB
The bolt should be locked into the adjoining cabinet or bulkhead whenever the range is
not in use to prevent it from swinging in rough seas The bolt can be locked into either the
in or out position by turning the knob clockwise For added security in bend up the retaining pin on the wall bracket over the gimbal Models
This section applies only to builtin refer to separate diagram and installation sheet for the mounting dimensions for your specific model of range
On builtin model stoves you must ventilate the back of the stove enclosure This can be
done by cutting holes at the side of the rear of the enclosure or across the back Some
people do a very neat job of installing our builtin stove however please realize your
stove burners use a lot of oxygen Therefore make sure you have access holes to supply
plenty of fresh air either below the stove or through the adjacent cabinet side required area is 10 square inches 25 sq cm
Lift the hinged top burner grill and you will see the mounting Your Galley the Range Top Burners
1 Before lighting please ensure burner caps are placed on burners
2 Read and comply with all safety instructions in the vicinity of the gas and in this
manual
3 Turn all control knobs to the Off 10 Gourmet Galley Range Rev B
4 Open the manual cylinder and solenoid valves Turn the manual cylinder valve in the
direction and switch the solenoid valve to the open position
5 Push in control knob as far as it will go and turn it to High At the
same time push the spark ignition button small button beside control knobs until
burner is lit
6 Sometimes the burner will sputter for a while before igniting Give your range 1015
seconds to purge the air out of the gas line
7 Continue holding the burner control knob all the way in for about twenty 20 seconds
after ignition This will heat the thermocouple and allow the gas valve to stay open
The thermocouple is designed to cut off the gas supply to the burner if the flame
should accidentally be This arrangement also ensures that the range is childproof to the extent that a simple
twisting of the control knobs will not light any burners or allow gas to enter your boat
9 If the ignition fails turn the burner OFF and apply a lit match or lighter to it before
turning it back to the High position
10 You should now be able to set the flame to any desired level between High and Low
by turning the control knob further in the To turn off the burner turn the control knob clockwise to the Off position
12 You must shut off both the solenoid and the manual gas cylinder valves whenever
your vessel is unattended or if there is an emergency Force 10 recommends that you
also shut the cylinder valves off whenever your Galley Range is not in the Oven and Broiler Burners Manually Controlled Oven
1 It is essential to the proper operation of your oven that the stainless steel heat plate be
placed on the bottom of each grill hanger in the oven to ensure even heat Light the oven burner using the procedure described in instructions 1 to 5
for lighting
the range top burners
3 Close the oven door carefully to ensure that the oven burner will not be Before lighting the broiler burner not available in all models make sure
that the
oven rack has been adjusted to position your food at the desired height
5 Remember that broiling is a rapid process Broil With the Door Open Check your
food often and do not run the broiler for more than 20 minutes at a the Oven Temperature Manually Controlled Oven
The manually controlled oven has a thermometer mounted in the face to monitor the
exact temperature of the oven
After lighting the oven burner at the bottom of the oven close the oven door and keep the
burner on High until the temperature begins to reach the desired setting Then turn the
flame down and adjust the setting until the temperature holds at the desired level
Gourmet Galley Range Manual Page 11
ENG0019 you need only check occasionally to ensure that it remains the Oven and Broiler Burners It is essential to the proper operation of your
oven that the stainless steel heat plate be
placed on the bottom of each grill hanger in the oven to ensure even heat Before lighting please ensure the oven burner cap is placed on the burner
3 Read and comply with all safety instructions in the vicinity of the gas and in this
manual
4 Turn all control knobs to the Off position
5 Open the manual cylinder and solenoid valves Turn the manual cylinder valve in the
direction and switch the solenoid valve to the open position
6 Turn the control knob to the desired temperature or to the broil position
7 Push in blue safety shut button At the same time push the spark ignition button until
burner is lit
8 Close the oven door carefully to ensure that the oven burner will not be Before lighting the broiler burner not available in all models make sure
that the
oven rack has been adjusted to position your food at the desired height
10 Remember that broiling is a rapid process Broil With the Door Open Check your
food often and do not run the broiler for more than 20 minutes at a Controlled Oven burner will operate on high until the set temperature is reached
The burner will reduce to a low flame During operation the burner never goes off
When the temperature has been reached and the flame is very low be sure to close the
oven door slowly when checking your food To maximize the stability of this flame it was
necessary for the burner to operate with a yellow flame when on high Do not be alarmed
The combustion is still very clean and AND Galley Range is constructed of one of the hardest stainless However the surfaces can be damaged if the
proper care is not given Please
PAGE 12 Gourmet Galley Range Rev B
follow these maintenance suggestions and you will have a good looking appliance for
years to come
1 Do not use any abrasive chemical cleaners on the inside or outside of your range Any
household liquid cleaner is Use a clean cloth or sponge to apply cleaners
3 Remove stains as quickly as possible before they become set
4 Do not let food spills or burnt foods build up on any surface of your galley range
5 You can use a household oven cleaner for the oven but remember to follow the
product DO NOT use these cleaners on the oven face plate or oven door as the chemicals
will remove the Do not use steel wool or SOStype pads to clean any part of your range These
products will embed fine steel particles in the surface of the stainless steel causing it
to bleed rust in a marine environment Use bronze wool or some other nonmetallic
abrasive if you must Be aware however that your range has a fine finish that can be
scratched by some abrasive pads or If you purchased our optional bronze griddle to go with your Galley Range you
should be able to keep it clean using regular dishwashing detergent We also
recommend you use brass wool to keep it looking nice rubbing with the grain Do
not use a copper polish or you will end up with green eggs and LAYUP
The Force 10 Gourmet Galley Range has been designed to have a long life with every
day regular use However if you leave your boat unattended for a long period of in high heat and humid conditions the high temperature lubricant in
the gas
control valves may settle resulting in difficulty in turning the control valves and of the valve
In the event this should occur do not use force to freeup the valve stem It is best to
remove the control panel from the range pull off control knobs and remove thermometer
it will pull out Remove the two small Phillips head screws on the front of each Once this is accomplished you can remove the cap that holds the valve
stem in the
valve body Inside the body is a shaft that may also be dirty Using a pair of tweezers
Gourmet Galley Range Manual Page 13
ENG0019 RevB
remove the shaft Remember its orientation inside the valve Carefully clean the valve
stem and shaft using warm water or alcohol Replace the shaft back in the it is in the proper position Lubricate the valve stem with a grease a small
amount will do and replace the valve and its associated cap
Secure the screw and replace the control panel
Note Do a soap test on the valve after assembly to ensure there are no something should go wrong with the operation of your Galley Range do not
despair
Read this section carefully and follow our suggested remedies
If these suggestions do not resolve the difficulty contact Force 10 directly or consult
your dealer quoting the model and serial number of your Galley Range The serial
number on gimbaled models can be found on the bottom outside right panel and on the
builtin models it is on the bottom inside left panel
Gas Smell
1 Extinguish all open flames and smoking materials
2 Close both manual and solenoid cylinder valves
3 Make sure that all appliance valves are closed
4 Ventilate all interior compartments thoroughly Use a fan to push the air from the
bottom of all Maintaining as much ventilation as possible open cylinder valves Making sure that
the appliance valves are still closed apply a mixture of liquid detergent and water to
all connections checking for bubbles indicating a leak Do not use a flame to check
for leaks
6 When repair of the leaks has been completed test the system with the aid of the
pressure gauge using the procedure previously described for Fuel System Testing
Page Heat Flame Burning Low or Gas Out
1 Your system may be low on fuel check your tank pressure 14 Gourmet Galley Range Rev B
2 The gas cylinder valve may not be fully open make sure the handle is turned as far as
it will go in the direction
3 The burner orifices may be obstructed when cold take off the burner cap clean out
the orifice and reinstall the part If the broiler orifice needs to be cleared added
caution must be taken Inside the orifice is a red ruby Check to ensure the red
ruby is still inside the orifice after cleaning If it falls out too much gas will be sent
to the broiler and a new orifice will be needed Regardless of the orifice only use
alcohol or a Qtip to clean the orifice Never use metal to clean the orifice
4 Sometimes LPG gas will not flow as readily if the outside temperature is very low
ie below System Fails to Spark or Begins to Spark Slowly
Does not apply to 2Burner models without broiler which have piezo ignition
1 Check the battery to ensure that it is an AA 15 volt that it is still giving power and
that it is installed the right way The battery holder is located on the underside of the
stove at the bottom front right hand corner Install a new battery if necessary In
certain locations salt air can corrode the battery holder
2 Check to see whether there is 332 2mm gap between the spark plug head which
should be clean and the burner rim and that all the wires are securely connected to
the spark ignition box located midway down the backside of the stove A quick way
to check is to press the spark button and look to see if spark is sparking between
terminals
3 Remove control knobs and faceplate and check the wire connections at the back of the
spark ignition switch Check the operation of the switch with a circuit tester
4 Remove the stove and disassemble so that each spark ignition connecting wire can be
checked for shorts Sometimes a minor nick in the wire will cause a short so the spark
plug will not spark at that burner
5 If none of the spark plugs will spark first replace the battery and check again If they
still will not spark order a replacement spark ignition box from Force the burner will sputter for a while before igniting Give your range 1015
seconds to purge the air out of the gas Control Valve Fails to Stay Open When Valve Control Knob is Released
1 There could be a problem with the thermocouple The small upright attachment next
to the burner on the range top is one end of the Gourmet Galley Range Manual Page 15
ENG0019 RevB
The outside of the thermocouple is a copper tube Inside the tube insulated from it is a
nickel wire These metals are in contact with each other only at the point that is
exposed to the burner The Burner Control Knob must be held all the way in for twenty 20
seconds after ignition in order to heat the thermocouple and allow the gas valve
to stay open
When this point is heated by the burner flame a small amount of electricity 15 millivolt
is generated This electric current flows to the other end of the thermocouple that is
tightened into the gas valve Here it activates an electromagnet that keeps the valve
open
Should the burner accidentally be extinguished electricity will no longer be generated
and the valve will be snapped back to the closed position by a stainless steel spring
This is normally an isolated problem as all thermocouples and ranges are tested at the
factory If necessary however remove the thermocouple following instructions 1
through 14 for replacing the thermocouple Lightly sand the end that has been
removed from the valve with very fine sandpaper Replace in the valve and test If this
does not work the thermocouple must have failed and will have to be can also test the thermocouple by removing the end from the valve Heat up the
other
end with a torch or another burner on your stove By using a good quality voltmeter
put one lead on the outside of the thermocouple and the other one on the far cold end
If the thermocouple is okay it will show 15 to 25 millivolts on your meter
2 The electromagnet solenoid inside the valve may have failed and will have to be
THE Required Phillips Screwdriver
516 8mm Open Wrench or Crescent Wrench
38 10mm Open Thermocouples are made out of two dissimilar metals One end of each metal is
fastened together When this connection is heated up a small amount of electricity is
PAGE 16 Gourmet Galley Range Rev B
created 15 millivolt and can be measured between the other two ends of these
wires
2 The outside of the thermocouple is a copper tube which acts as a conductor The
inside is an insulated nickel wire which at the other end is separated from the copper
wire by a very small insulating washer This end of the thermocouple screws into the
gas valve which contains an When the thermocouple is heated the electricity generated attracts the in the valve and holds the valve open If the
flame is accidentally extinguished the
thermocouple cools causing the electromagnet to spring back and close the valve
4 If the thermocouple is not holding the valve open check first that it is screwed into
the valve tightly enough as a loose connection will not transfer the 15 millivolt If it
has been tightened too much the insulating washer will be crushed shorting out the
thermocouple and so it will not generate the 15 millivolt and must therefore be
replaced Ideally the nut should be installed finger tight plus a 14 turn with a
Get the stove on deck or on a bunk or table where you can work on it Remove both the back splash panel assembly complete with burner grill and the
stove
back panel secured with Phillips screws
3 Remove the screws at the top front edge which secure the front face panel
4 Remove screws on top side edges
5 Remove screws from upper and lower clamps that hold the oven lines and spark wire
in position against the rear outer wall of the oven You may have to snip the plastic
wire tie holding the spark leads together
6 The oven thermocouple tube is fastened down at the bottom of the oven by tie wrap
plastic clip which needs to be removed
7 Remove oven fuel line bottom part only with 12 12mm wrench
8 Now slide the top burner tray out about halfway toward the back Be careful with
the tubes and wires If you remove any spark leads mark them carefully for
Gourmet Galley Range Manual Page 17
ENG0019 RevB
Broiler Models The broiler fuel line must be removed before the top tray can be slid
backward The brass broiler orifice holder has a small Phillips screw in its right side
Completely remove this screw and pull out the broiler fuel feed line from the broiler
Now you can slide the top tray back be careful not to bend the broiler fuel line
1 Remove the thermocouple end from the valve using a 516 8mm wrench or small
crescent wrench
2 Using a 38 10mm open wrench or crescent wrench loosen the hex nut connecting
the thermocouple to the burner until the thermocouple is loosened from the burner
Replace the thermocouple and proceed to Step 11
3 Reverse the above procedure being extremely careful when putting the end of the
thermocouple into the valve If you turn too tight you will crush the insulating washer
and need another new thermocouple Ideally the nut should be installed finger tight
plus a 14 turn with a wrench Do not force or cross thread anything
4 Make sure all gas lines spark ignition wires and thermocouples are not touching
anything sharp
5 When it is all back together mix some liquid soap and water and do your standard
test for leaks with your fuel system pressurized and all control knobs turned to OFF
To Replace the Electromagnet Solenoid 1 on Page 21
When you remove the thermocouple from the control valve remove the larger nut with a
916 14mm wrench The electromagnet should fall out if not push the shaft where
the knob should be and it will come out easily Install the new electromagnet with the
spring end first Replace the nut and reinstall thermocouple back into the control 18 Gourmet Galley Range Rev B
Gourmet Galley Range Manual Page 19
ENG0019 RevB
PAGE 20 Gourmet Galley Range Rev B
Gourmet Galley Range Manual Page 21
ENG0019 RevB
PARTS Description Part Number
1 Solenoid
2 Burner control knob 89010
3 Gas valve for small burner
Gas valve for large burner
4 By pass
5 Valve clamp 89080
6 Rubber gasket for valve 89031
7 bolt 87119
8 air basket large LPGCNG 89001
air basket small LPGCNG 89002
9 100 orifice large burner LPG 89045
77 orifice small burner LPG 89042
10 Burner spark plug 89063
11 Thermocouple
12 Burner housing large 89012
Burner housing small 89013
13 Burner cap large 89007
Burner cap small 89008
14 Broiler spark plug
15 Broiler thermocouple 89074
16 68 orifice broiler LPG 89040
17 Top back panel assembly
18 Bronze griddle optional 86002
19 Pot holder assembly 86000
20 Top cooking grill
21 Control panel
22 Oven thermometer 89049
23 Spark ignition box 4 outlets 89060
Spark ignition box 6 outlets 89061
24 Spark ignition switch 87113
25 Battery holder 87001
26 Back cover
27 Left stove side
28 Right stove side
29 Inside oven rack
30 oven heat plate
31 Stove bottom brace
32 Gimbal wall bracket 50507
33 Oven door handle
34 Oven door assembly stainless steel
Oven door assembly glass
35 Cross bar assembly
36 Plastic block door slider 89052
37 Back brass rod
38 Side brass rod
39 Front brass rod
Specify valve type when ordering
Specify burner stove model and serial number when ordering
For European sizes or CNG please see table pages 2 and 3
LIMITED 22 Gourmet Galley Range Rev B
Force 10 Marine Ltd warranties new products to the original consumer to be free materials and workmanship while under normal use and service This
extends for the following CNG Gourmet Galley Ranges Two 2 Years
Propane CNG Cooktop Stoves Two 2 Years
Propane CNG Cozy Cabin Heaters One 1 Year
Propane Slimline Cabin Heaters One 1 Year
Barbecue Grills One 1 Year
Terms and the warranty period Force 10 Marine Ltd will at its option and without andor replace but not remove or reinstall the faulty product
The buyer will return defective products to the address stated below No product will be
accepted by Force 10 Marine Ltd without prior written or verbal and in
accordance with instructions from Force 10 Marine Ltd The authorization number returned merchandise Return of defective products must be accompanied
written details of the problems and proof of buyer shall be responsible for shipping and insurance charges if any on the for repair under the terms
of this warranty Force 10 Marine Ltd will pay
shipping of products returned to the buyer
This limited warranty applies only to products that have been installed and used in
accordance to printed instructions of Force 10 Marine Ltd and does not cover improper
use vandalism negligence or some states do not allow limitations on the length of an implied warranty or exclusions of incidental or consequential
damages the above limitations or
exclusions may or may not apply This warranty gives you specific legal rights and you
may also have other rights that vary from state to state
Model Serial Range has been built to operate with the following Natural Force 10 Marine Limited
23080 Hamilton Road
Richmond BC Canada V6V 1C9
FORCE 10 MARINE LTD
Gourmet Galley Range Manual Page 23
ENG0019 RevB
WARRANTY REGISTRATION ZipPostal No
Serial No
Date for Boat from ZipPostal Signature
Date
This Warranty Registration must be filled in and mailed
within ten 10 days from date of purchase to
FORCE 10 MARINE LTD
23080 Hamilton Road
Richmond BC Canada V6V 1C9
Tel 604 5220233
Fax 604 24 Gourmet Galley Range Rev B

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The information on this web site has not been checked for accuracy. It is for entertainment purposes only and should be independently verified before using for any other reason. There are five sources. 1) Documents and manuals from a variety of sources. These have not been checked for accuracy and in many cases have not even been read by anyone associated with L-36.com. I have no idea of they are useful or accurate, I leave that to the reader. 2) Articles others have written and submitted. If you have questions on these, please contact the author. 3) Articles that represent my personal opinions. These are intended to promote thought and for entertainment. These are not intended to be fact, they are my opinions. 4) Small programs that generate result presented on a web page. Like any computer program, these may and in some cases do have errors. Almost all of these also make simplifying assumptions so they are not totally accurate even if there are no errors. Please verify all results. 5) Weather information is from numerious of sources and is presented automatically. It is not checked for accuracy either by anyone at L-36.com or by the source which is typically the US Government. See the NOAA web site for their disclaimer. Finally, tide and current data on this site is from 2007 and 2008 data bases, which may contain even older data. Changes in harbors due to building or dredging change tides and currents and for that reason many of the locations presented are no longer supported by newer data bases. For example, there is very little tidal current data in newer data bases so current data is likely wrong to some extent. This data is NOT FOR NAVIGATION. See the XTide disclaimer for details. In addition, tide and current are influenced by storms, river flow, and other factors beyond the ability of any predictive program.