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Universal Diesel M 15 Parts Manual




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UNIVERSAL ATOMIC DTFSET
MODEL 15
5411 l1HP
SEA WATER COOLED
PARTS MANUAL
200138
Universal Motors
For Serial No Prior to 300072
Page No
CRANKCASE GROUPGASKET SET 1 lA 2 3
CYLINDER HEAD GROUP 4
GEAR CASE GROUP 5 6
BEARING CASE GROUP 7
HEAD COVER GROUP 8
BREATHER GROUP 9 9A
CAMSHAFT GROUP 10 11
VALVE ROCKER ARM GROUP 12
PISTON CRANKSHAFT GROUP GROUP 15
NOZZLE HOLDER GROUP 16
FUEL CAMSHAFT GROUP 17
SPEED CONTROL PLATE GROUP 18
GOVERNOR GROUP 19
NOZZLE GROUP 20
INJECTION PUMP GROUP 21
STARTER GROUP 22 23
FUEL FILTER GROUP 24
ENGINE MOUNT GROUP GROUP 26
26B
THROTTLE LINKAGE CONTROL GROUP 27
DYNAMO GROUP 28
INLET MANIFOLD GROUP 29
EXHAUST MANIFOLD GROUP 30
THERMOSTAT 31
WATER PUMP PARTS KIT 33
INSTRUMENT PANEL 33
WIRING DIAGRAM 34
CRANKCASE GROUP
230248 230416
FROt1 SERIAL NO 300000 TO 300071
ITEM I PART NO DESCRI PTION I UNIT
1 299351
Assembly Crankcase 1
2 Crankcase 1
3 299352 Pluq Expansion 3
4 299353 P1IJO EXDm ion 1
5 X CaD Seal ina L9906 3
6 X CaD Sealina 2999U7 1
7 299356 Plua Pin 5
8 299357 Pluq Pin 3
9 299358 Plua Blind 1
10 299359 Pin Straiaht 2
11 299360 Pin Straiqht 2
12 Pin PiDe 1
13 300716 Pin Pipe 2
15 299361 Li ner Cvl i nder 2
16 299362 o Rinq 1
17 OiIilXX Cover later 5UI 1
18 299364 Gasket vJater Cover 1
19 299365 Bolt 2
20 Hasher Sprinq 2
21 299366 Oil Pan 1
22 299367 Gasket Oil Pan 1
23 299368 Bolt 14
24 LLtlL r 1 L I tK
CRANKCASE GROUP FOM SERIAL NO 300072 TO
ITEt1 PART NO OESCRI PTION UNIT
1 299351 Assembly Crankcase 1
2 NA by No1 1
3 299352 Plug Expansion 3
4 299353 Plug Expansion STEEL
BRASS 1
5 Cap Sealing 2999Q6 3
6 X Cap Sealing 2999Q7 1
7 299356 Plug Pin 5
8 299357 Pl ug Pi n 3
9 299358 Plug Blind 1
10 299359 Pin Straight 2
11 2993GO Pin Straight 2
12 NA Pin Pipe 1
13 NA Pin Pipe 2
15 299361 Liner Cylinder 2
16 299362 o Ring 1
301755 17 m Cover Waternot w299363 1
18 299364 Gasket Water Cover 1
19 299753 Boltmust use w299751 2
21 xx Oil Pan 301151 1
22 299367 Gasket Oil Pan 1
23 299368 Bo 1t 14
24 299412 PIPE JOIN IT FOR FILTER
CRANKCASE GROUP
230248 230416
FROM SERIAL NO 300000 TO 300071
ITEM PART NO OEseR I PTI ON
26 299369 Washer Sorino 14
27 299370 Pluo 1
28 299371 Gasket i
29 299372 Fil ter Oil PUMP 1
30 NA Bolt 1
31 NA Washer Sprinq 1
32 299373 o Rinq 1
33 299381 Cartri dae Oil 1
34 299374 Relief Valve Assemblv 1
35 299375 Body Relief Vale 1
36 NA Sorino 1
37 NA Seat Valve 1
38 NA Ball 1
39 299376 o Rina 1
40 299377 Gauqe Oil Dipstick 1
41 299225 Dipstlck Tube 1
42 299226 Dipstlck Tube Gasket 1
43 299379 Bolt 2
44 299380 Hasher Sprinq
46 LjjLb fUJ IU I UK J 1111 lUll C3 I I I
CRANKCASE GROUP
230248 230416
FROM SERIAL NO 300000 TO 300071
I I ITEM PART NO OEseRI PTI ON
49 Bolt 1
50 Wilhpr
I 298663 Sender Oil 9
256735 Complete Gasket Set 1
CYLINDER HEAD GROUP
NOTE PIN 299382CYLIN ER
HEAD SSY
CONSISTS OF ITEM S
678910lL 1
230248 230416
FROM SERIAL NO 300000 TO 300071
I ITEM I PART NO DESCRI PTION iUNIT
1 NA Hook Engine 2
2 NA Stud 2
3 NA Nut 2
4 NA Washer Sprinq 2
5 299382 Assembly Cylinder Head 1
6 NA Cyl inder Head FF iJr 1
7 X x Cap Sea 1i nq qqqnS lRmm 3
8 X X Cap Sealing qqqnh lRmm 1
9 Ie 3 It Plug Blind L
10 299386 Guide Valve 2
11 299387 Combustion Chamber 2
12 299388 Bolt Cyllnder Head
13 299389 Stud Cyllnder Head L
14 299390 Nut Cylinder Head L
15 299391 Jasher Plain 10
16 299392 Gasket Cylinder Head 1
17 299393 Shim Cylinder Head Gasket 1
18 299394 Guide Exhaust Valve L
16 17 15
TEM FROM SERIAL NO
99396 Plu piJe2
2 r299411 I DESCRIPTION
r199395 Assemblv
Case
I
9398 SR
rc n
t
1 UNIT
L 5 NI A TOp Rl no 1
99397 n St t
11 402
7 Gasket Gea Z
8 I 299399 Bolt
B r e 3
299400 olt
asher
I 404
n T Bolt 4
115 05 11
12 1 l22403 I Bolt
1413 T 299412 SDr
sDe Joint 1
Btket Aeal Oil
19 asher iD
16 222106 I GssemblvGn p
J7 I Oil
18 fA
I 2
121 1 299408
299409 I ear Feathe
I Kev 01 PIurn l
L T 29m3 Nut r I
l N I J A
N1A rW
I Washer CI aw
T 299ill COVer
I Gasket rj
Stud
GEAR CASE GROUP
I I
FROM SERIAL NO 230248 TO
ITEM 30000g
PART NO I 6
BEARING CASE
6 8 7 to 11
17 i
16 OVERSIZE REAR SEAL WITH CRANKWE R RING
SEAL 301085
BEARING COVER 301086
30248
FROM SERIAL NO o TO 300071
ITEM PART NO DESCRI PTI ON
1 299414 Assemblv Case Main Bearina 1
2 NA Case Main Bearinaorder by Item 1 1
3 NA Case Main Bearinaorder by Item 1 1
4 299415 Bolt 4
5 299416 Washer Bearina Case 4
6 299417 Gasket Bearina Case 1
7 AArtffiAA Cove Bearin Case 5UU144 1
8 299418 Gasket Bearina Case Cover 1
9 NLA Bolt 9
10 NA Washer Spring 17
11 NA Bolt 8
12 299419 Sea 1 Oil KtAK 1
13 299420 Assembly Case Main Bearing 1
14 NA Case l1aln Bearingorder by Item 13 1
15 NA Case Main Bearinorder by Item 13 1
16 NA Bolt Bearing Case 1
17 299421 Washer Bearing Case 1
HEAD COVER GROUP
17 14 13
3 F
4
1
230248 230416
FROM SERIAL NO 1
ITEM PART NO DESCRI PTION IUNIT
1 299455 Cover Cvlinder Head 1
2 299456 Gasket Head Cover 1
3 299457 Nut Heild Cover 2
4 29945R Wchpr Hpln fnvpr 2
5 299459 Gasket Nut 2
6 299460 Cover Decomoression Hole 2
7 299461 Gasket 2
8 299462 Bolt 4
9 299463 Washer Sorina 4
10 299464 Plua Oil Filler 1
11 299465 o Rina 1
12 299466 Assembly Shaft Decompression 1
13 299467 Bolt Decompression 2
14 299468 Nut 2
15 299469 o Rina 2
16 NA Stopper Decompression Shaft 1
17 299470 Holder Decompression Wire 1
18 NA Bolt 2
19 299471 Sprina Decomoression 1
20 NA Bolt 1
21 NA Washer Spring l
BREATHER GROUP
11
12 13
TO ggdY
FROt1 SERIAL NO
ITEM PART NO OESCRI PTI ON I
UNIT
1 299422 Assemblv Breather 1
2 NA Breather 1
3 NA Plate E1ement 1
4 299423 Gasket Cover 2
5 NA Element Breather 1
6 NA Oil Shield Breather 1
7 NA Bo1t 2
8 NA Jas her Sori no 2
9 299424 Pioe Breather 1
10 NA Clarno Pioe 1
11 299425 Assembly Pumo Fuel 1
12 299426 Gasket Fuel Pump 1
13 NA Stud 1
14 NA Nut 1
15 NA Washer Sorina 1
16 299427 Assembly Pioe Fuel 1
17 NA Pioe Fuel 1
18 NA Clio Pioe 2
19 299428 Joint Eve 1
20 nnt FIIFIRFTIIRN RRllrfFT
21 qqgll HnFl1hll T n x 11I IONr
BREATHER GROUP FRDr1 SERIAL NO 300072 TO
18 17
ITH1 PART NO OESCRI PTION UNIT
5
6 NA Oil Shield Breather 1
7
8
9 299424 Pipe Breather 1
10 N A
Clamp Pipe 1
11 Assembly Fuel Pump
299425 1
12 299426 Gasket Fuel Pump 1
13 NA Stud 2
14 N A Nut 2
15 N A Washer Sprin9 2
16 299427 Assembly Pipe Fuel 1
17 NA Pipe Fuelorder by no 16 1
18 NA Clip Pipe 2
19 299428 Joint Eye 1
20 NA Plate 1 Element 1
21 NA Plate 2 Element 1
22 NA Element Breather 1
23 N A Screw With Washer 2
24 NA Joint Breather Pipe 1
CAMSHAFT GROUP
2 yII
2S
r L
D il1
9 G 11 12
230248 230416
FROH SERIAL NO 300000 TO 30P07l
ITEM PART NO DESCRI PTI ON IUNIT
1 299472 Taooet 4
2 299473 Rod Push 4
3 299474 Camshaft Assemblv 1
4 NA Camshaft
5 NA Pluo Blind 2
6 299415 Gear Camshaft 1
7 299476 Kev feather 1
8 299477 Stoooer Camshaft 1
9 NA CirClip External 1
10 NA
11 NA Bolt 2
12 NA Washer Sprino 2
13 299478 Idle Gear Assemblv 1
14 NA Idle Gear 1
15 299479 BushinQ Idle Gear 2
16 299480 Collar 1 Idle Gear 1
17 299481 Collar 2 Idle Gear 1
18 299482 CirClio Idle Gear 1
19 299483 Shaft Idle Gear 1
20 NA Bolt 3
21 NA Washer Sorina 3
22 299484 Gasket OIP Pump 1
23 299485 Bolt 4
24 NA 14asher Sori no 4
CAMSHAFT GROUP
13
c l
1S t4 15
11 12
FROM SERIAL NO 300000 TO 30007J
I ITEM I PART NO DESCRI PTI ON I I
UNIT
25 NA
26 299486 Cover 1
27 NIA AsseiTiblv Irllinn 1
28 NA Adjustina Bolt Assembly T
29 NA Adiustinq Bolt 1
30 NJA Sorinq 1
31 NA Nut 1
32 NA Nut 1
33 NA Gasket 7
34 NlA Cao 1
VALVE ROCKER ARM GROUP
230248 230416
FROM SERIAL NO 300000 TO 300071
IITEM I PART NO OEseR I PTI ON lUNIT I
1 299436 Valve Inlet 2
2 qq417 Valve Exhaust 2
3 299438 Sprina Valve 4
4 299439 Retainer Valve Sorino 4
5 299440 Coll et Va 1ve Sori no 8
6 299441 Seal Valve Stem 4
7 299442 CaD Valve 4
8 299443 Pssemblv Shaft Rocker 1
9 NA Rocker Arm Shaft 1
10 NA Set Screw 2
11 299444 Bracket Rocker Arm 2
12 299445 Stud 2
13 299446 Nut 2
14 IiA Jasher Pl ai n 2
15 299447 Set Screw 1
16 299448 Hasher 4
17 299449 Spring Rocker Arm 1
18 299450 ClrClip External 2
19 299451 Rocker Arm Assembly 4
20 NA Rocker Arm 4
21 299452 Bushing Rocker Arm 4
22 299453 Screw Adjusting 4
23 299454 Nut LJ
PISTON CRANKSHAFT GROUP Serial No Prior to 300072
28 26 28
23 24 22 25 30d779 2M008 ROD BEARING 2
300780 4MM016 ROD BEARING 2
230248
FROM SERIAL NO 300000 TO 300071
ITEM PART NO OESCR PTI ON IUNIT I
1 299487 Piston 2
2 qQ4AA A sembl y Pi stnn Rina 2
3 N7A c don Rinn 2
4 riTA Comoression Rino 2
5 NA Oil Plua Assembly 2
6 N1A Oil Rina 2
7 NIA Exnander Oil Rina 2
8 qq4Aq Pi ton Pin 2
9 299490 CirClio Piston Pin 4
10 ql Connectina Rod Assembly 2
11 NA Connectina Rod 2
12 299492 Bushina Piston Pin Z
13 2994q Bolt Connectina Rod 4
14 299494 Connecting Rod Bearina J I fill I1 P IP lwb
15 299495 Crankshaft Assemblv 1
16 NA Crankshaft 1
17 NA Plua Pin 2
18 xxm rJrfXXX Seal Oil QQQl1Q T
19 xxmllAXXXXX Bearina n 1
20 NA Gear Crankshaft
21 299496 Key Feather T
22 N7A Oil Slinaer 1
23 299498 Collar Crankshaft I
24 299499 a Rina T
PISTotL CRAJKSHAFT GROUP FRO1 SERIAL NO 300072 TO
ITEM PART NO DESCRIPTION UNIT
1 299487 Piston 2
2 299488 Assembly
Compression Piston Ring 2
Compression Ring i
5 NA Assembly Oil Ring 2
6 NA Oil Ring 2
7 NA Expander Oil Ring 2
8 299489 Piston Pin 2
9 299490 CirClip Piston Pin 4
10 299491 Assembly Connecting Rod 2
11 NA Connecting Rodorder by no 10 2
12 299492 Bushing Piston Pin 2
13 299493 Bolt Connecting Rod 4
14 299494 Bearing Connectin9 od
Assembly 4
15 299495 Crankshaft
16 NA by no 15 1
17 NA Pl ug Pin 2
18 NA Seal Oil 1
19 NA Bearing 1
20 NA Gear Crankshaft 1
21 299496 Key Feather 1
22 A Oil Slinger 1
23 299498 Collar Crankshaft 1
PISTON CRANKSHAFT GROUP
23 2 22 20 25
230248 230416
FROM SERIAL NO 3000QO TO 30007l
I ITEM I PART NO OESeR PTI ON
25 299500 SearinQ Crankshaft l
26 299501 Bearino Criulkshaft 4
27 299502 Rearina Side 2
28 299503 Bearing Side 2
30075
3007S3
llMM
IINnFRT7F
I I
26 300754 MM 11 I
26 00 300755 llMM II I
1 X 301 R3S tMM nVFRT7F
2 X 301836 5MM OVFRT7F RTNr FT
FL YWHEEL GROUP
3 2
230248 230416
FRm1 SERIAL NO 300071
PART NO DEseRI PTI ON IUNIT I
1 299504 Assemblv Flvwheel 1
2 NA Flvwheel 1
3 299505 Rino Gear 1
4 299506 Bolt Flvwhl 5
5 299507 Washer flvwhee 1 1
6 299508 Plate Rear End 1
7 299509 Pin Straight 1
8 299510 Bolt 8
9 299511 Washer Spring 8
10 299512 Starter Assembly 1
11 299513 Gasket 1
12 299514 Bolt 2
13 299515 Washer Sorinq 2
NOZZLE HOLDER
230248 230416
FROM SERIAL NO 300000 TO 300071
ITEM PART NO OEseRI PTI ON I I
UNIT
1 NA Cover Iniection PumD 1
2 299516 GackEt RrEathEr 1
3 NA Bolt 4
4 NA Hchpr Snrinn 4
5 J 00Xf Nozzle 7si7 1
6 J1l l Nozzle Holder Assemblv QQ7QQ 1
7 299519 Gasket 2
8 299520 Pipe Fuel Over Flow 1
9 299521 Pioe Injection 1
10 299522 Pioe Iniection 1
11 NA Clarno Pioe 1
12 NA Clamp Pipe 1
13 NA Screw With Washer 1
14 299685 Glow PluQ 2
15 299523 Cord Glow PluQ 1
16 299524 Clip Pipe Z
FUEL CAMSHAFT GROUP
20 21
7
HI 10
30248
FRat SERIAL NO 300000 TO 30Q071
rITEM I PART NO OESCRI PTI ON I I
UNIT
1 299525 Assemb1v Pumo Iniecti on 1
2 299526 Shim Iniection 5
3 299527 Bolt 2
4 299528 Stud 2
5 299529 Nut 2
6 NA Washer Sorino 2
7 299530 Fuel Camshaft ASiemblv 1
8 NA Fuel Camshaft 1
9 vfivvv Bearina Ball nnlCLt 1
10 fCA Gear Injection Pump 1
11 299531 Key Feather 1
12 NA Sleeve Governor 1
13 NA CirClio Sleeve 1
14 299532 Case Governor Ball 1
15 299533 Ball 30
16 NA CirClip Case 1
17 299534 Ball 8
18 299535 Ci rCl io External 1
20 299536 Bearinq Ball 1
21 299537 CirClip External 1
22 NA Stopper Camshaft 1
23 NA Bolt 2
24 NA Washer Sprino 2
SPEED CONTROL PLATE GROUP
8 7 654 3
i 23
230248 230416
TO 300071
FROM SERIAL NO
ITEM PART NO DESCRIPTION I I
UNIT
1 299538 Assembly Apparatus Fuel 1
2 NA Fw Assmblv Aonaratus 1
3 lUA Body Fuel Apparatus 1
4 NA Pin Fuel Aooaratus 1
5 NA Snrino 1
6 NA Soacer 1
7 NA Set Screw 1
8 NlA Nut Lock 1
9 NA Gasket z
10 NA Nut Cap 1
11 NA Cap 1
12 299539 Lever Speed Control 1
13 299540 Key Feather
14 r4 o Ring QQS41 1
15 299542 vJasher Plain 1
1 299543 Nut 2
17 14 Plate Friction QQS44 1
18 NA Plate Speed Control 1
19 299545 Gasket Control Plate 1
20 NA Bolt 4
21 NA vJasher Spri nq i
22 NA Stopper 1
23 299546 Wire 1
24 299547 Lead Sealinq 1
GOVERNOR GROUP
t
15 16
230248 230416
FROt1 SERIAL NO 300000 TO 300071
jITEM I PART O DEseRI PTI ON I I UNIT
0 NA Sprinq Start qggg 1
Ii NA SprinQ SmS iF 1
NA Governor Lever Assembly nnQl 1
4 NA Fork Ivr Aicpmhlv 1
5 NA Fork Ivpr Accemblv 1
6 NA Fork Lever 1
7 NA Pin Fork levr 2
8 NA Pin Fork Lever 1
9 NA Fork Lever 1
10 NA Shft Fork Ipvr 1
11 NA Bolt 1
12 NA 4sher Snrina 2
13 NA Fork Lever Holder 1
14 NA Bolt 1
15 NA Bolt 2
16 NA Washer Snrina 2
3
8 9 11 10 13 12
612
FROM SERIAL NO 300000 TO 300071
IITEM I PART NO OESeR PTI ON UNIT I
1 XMMX Nozzle Holder Assemblv 299787 1
2 bl Nozzle Holder Assatbly 29188 1
3 NA Nut
4 NA Joint Eve 1
5 NA Joint Eve
6 XKMCXXX Washer Plain 5Ul151 1
7 NA Nozzle Holder Bodv 1
8 lUA WasheL Adiustinq 1
9 NA Sorinq Nozzle 1
10 NA Piece Distance 1
Rod Push
Nut Nozzle
13 NLA Pi ece Nozzle
INJECTION PUMP GROUP
o 48
FROM SER IAL NO 230416
O TO30
IITEM I PART NO DESCRIPTION
1 299525 Injection Pump Assemblv 1
2 NIP Hous i no Pump 1
3 NA El emenL Pump 2
4 NA Valve Deliverv 2
5 NA Sori no Del i verv Va ve 2
6 NA Gasket Deliverv Valve 2
7 NA Holder Deliverv Valve 2
8 NA o Rinq 2
9 NA Tappet Assemblv 2
10 NA Pin TaQet Guide 2
11 NLA Pin Clarno 2
12 NA Spring Plunger 2
13 NA Seat Sprina Upper 2
14 NA Seat Sorinq Under 2
15 NJA Shim 1
16 NA Rack Control 1
17 NA Sleeve Control 2
18 XXgroXXX Screw lnllhl 1
19 XXXXX Gasket QQR7l 2
20 299748 Screw Air Bleeder 1
21 299749 Gasket 1
22 NA Collar 1
23 NA Washer Spring 1
24 NA Plate Adjust 1
25 NA Bolt Pl a te Adj ust 1
STARTER GROUP
Universal Motors
2 2S 2627
J IS 17 II
L 1 I L rJ
13 19
FROM SERIAL NO 30
TO 30007
ITEMI PART NO DEseRI PTI ON
START ER GROUP 10
Universal Motors
I I 15 II 20 18 I 13
L 1 J L rJ
13 19 21 22
FRO1 SERIAL NO 300QOO TO I PART NO DESCRIPTION
I I
UNIT
H Re
NA Cap End F arne
FUEL FILTER GROUP
FROM SERIAL NO TO 300071
ITEM PART NO DEseRI PTI ON I I
UNIT
1 NA Fuel Pipe Assembly 1
2 NA Fuel Pl0e J
3 298605 Clin Pine l
4 298853 Ful Filter Assemblv 1
5 NA Cnvpr Filtpr 1
6 qAAI4 Fllfll Filtr Elmnt 1
7 Pluo Fil ter Breather QQR 1
8 X YNIIJA x o Rino qqgSFi 1
9 299029 Bracket Fi 1ter 1
10 1059 Bnlt 2
11 230142 Nut 2
12 NA Fuel Pine Assemblv 1
13 298567 Pioe Fuel Filter To Enqine 1
14 298461 Lock Washer l
FROM SERIAL NO 300000
IITEM I PART NO DEseRI PTI ON IUNIT I
1 289232 Flexible Mount 3 and 4 Point 30r4
2 299102 Mountina Bradt Front 3 Point 1
3 299254 FnainF MnuntPort 4 Point 1
4 299256 EnainF 4 Pnint 1
5 298506 Hx Hd Can Screw 10MM x 1 25 x 30MM 8
6 298461 I nd Wa hFr lOMM 8
7 29R4l6 Flilt Wachpr lOMM 8
1A QX 300514 FLEX MOlJNl OFTFR l
xoo 300R4 1hll MnllNT pnRT Tn
200 300286 Ifill MOIINT TARRnARn TliF 1
prior to Serial No FROM SERIAL NO 300000 TO 300071
ITEM PART NO OESCRI PTI ON
1 9x1y Reverse GearBox Complete nn 1 1c 11 RIAl cn 1
2 qqHCj Bell Housina 1
3 299156 Gear not shown 1
4 299157 Plate Oamoer Mt lcilnot shown 1
5 298897 ClarnoShift Cable to Control Brkt 1
6 qq PivotShift Cable to Reverse Gear Lever 1
7 230281 Cotter Pin 332 x 11211 1
8 231874 Flat Washer 14 1
9 XIX Shift Control Mountina Bracket nnll7 1
10 h 4 Rri Hd Milrh Srrew 1032 X 11211 J 2
11 231890 Lock Washer Solit 1032 Screw 2
12 230138 Hex Nut 1032 2
13 287895 Hex Hd CaD Screw 8MM x 125 x 16MM1 2
14 298461 Lock WasherSMM Screw 2
15 298468 Hex Hd CaD Scr Trans to Bell Housina NS 6
16 175 Flat Washer 516Trans to Bell Housina NS 6
17 298461 Washer Lock 8MMTrans to Bell Housina NS 6
GROUP FRDr1 SERIAL NO 300072 TO
PART NO DESCRIPTION UNIT
Reverse Gear Box Complete OOll HBWO
Bell Housing 0094
3 299156 Gear not shown 1
4 299157 PlateDamper Mtg not shown 1
5 298897 ClampShift Cable to Control Bracket 1
6 299690 PivotShift Cable to Reverse Gear Lever 1
7 230281 Cotter Pi n 332 x 12 1
8 231874 Fl at Washer 14 1
9 9X Shift Control tounting Bracket 00427 1
10 231224 Rd Hd Machi ne Screw1032 x 12 2
11 231890 Lock Washer Split1032 Screw 2
12 299290 Hex Nut1032 2
13 XfK Hex Hd Cap Screw8M x 1 25 x 16MM 9g895 2
14 298461 Lock Washer8MM Screw 2
15 298468 Hex Hd Cap Screwtrans to Bell HsgNS 6
16 231875 Flat to Bell HsgNS 6
17 298461 Washer Lock 8rlr1trans to Bell HsgNS 6
300733 ASSEMBLY DRAWING
ART J 256741 299640 Rigid Coupling 34
256742 299641 Rigid Coupling 78
256743 299642 Rigid Coupling 1
256744 299643 Rigid Coupling 118
256745 299644 Rigfd Coupling 114
238162 ScrewSqHd 38 16 x 1 2
XW 31631 ScrewHex Hed 38 24 x 114 4
231910 WasherShake Procf 4
31767 NutJam 3824 4
298568 Flexible Coupl ing 34 14 Key
298569 Flexible Coupling 78 14 Key
298484 Flexible Coupling I 14 Key
298570 Flexible Coupling 118 11 14 Key
299300 Flexible Coupling 114 516 Key
COUPLING KIT CONTIANS HARDWARE AND COUPLING
lliffiJIl IIfJKAGE
lIDJmGi1
Universal Pt1otors
REVERSE THROTTLE KIT 256746
FROM SERIAL NO 300000 TO 30007J
I IEM I PART NO 1 DESCRIPTION
1 298637B Bracket Throttle Cable Mta 1
2 231035 Hex Hd Ciln Srrpw 0420 x 34 La 2
3 230257 lork Nut Flplork 11420 2
4 QAf30 Cablp HookClin 1
5 231890 Lock Wilshpr Sol it 10 2
6 231224 Rd Hd Mach Screw 1032 x 12 La 2
7 W Stud Throttle Control Linkaqe LllULI 1
8 231875 Flat Washer SAE 516 1
9 28886 5pri nq Throttle Stop 1
10 298610 Lock Nut Flexlock 5116 x 24 1
11 230138 Hex Nut 1032 1
12 298629 Ball Joint Throttle Linkaae 1
15 i I HKU I I Lt LUI I KUL UlIUK I tiKliLKt I
a
FROM SERIAL NO LUo
ITEM PART NO DESCRIPTION I I
UNIT
302280
2 231093 Hex HdCaoscrew 38f6 x 3374
3 231878 Wasner 38 2
4 2R5305 Washer Sol it Lock 378 2
5 230144 Hpl Nllt 3RHi 1
299095 Alternator Pivot Bracket 1
7 231356 Washer Flat 516 1
8 298461 Washer Lock 8rnm Screw 3
9 231057 Hex Hd Caoscrew 516 118 x 34 1
10 299698 Alternator Adiustina Arm 1
11 299548 PulleY Fan Drive 1
12 299549 Kev Ferlther 1
13 299550 Nut Crankshaft 1
14 299551 Washer Crankshaft 1
15 298972 Alternator55 Amp
16 299036 VBEL1 300804
17 299015 GASKE1
18 298905 IACH lAP Kli
19 Not Shown
20 299761 ELBOW
23 llL NUl
24 515 28
FROM SERIAL NO
230248
300000 TO 5g6
ITEM PART O DESCRIPTION I I
UNIT
1 299429 Manifold Inlet 1
2 299430 Gaskt Inlt Manifold 1
3 299431 Gasket Inlet Manifold 1
4 299432 Rolt 3
5 299433 Bolt 1
6 299434 asher Sorina 4
8 299435 Gasket Exhaust Manifold 2
9 NA Stud 4
10 NA Nut 4
11 299434 Washer Spring 4
13 QQ7Sn AT R FT I TFR
14 Oln4Q FI FMFNT ATR FTITFR
EXHAUST MINIFOLD GROUP
4 5
FROt4 SERIAL TO 300071
ITEM PART NO DESCRIPTION IUNIT I
1 iWl Manifold jOP418 1
2 299435 Gasket Exhaust Manifold 2
3 vMAvvv Stud Exhaust Manifold OOfI 4
4 299134 Washer SDrina 4
5 NA Nut 4
6 299182A Gasket Exhaust Flange 1
7 1l1ftA 1 1 Exhaut Fl anae OO 1
8 tntm4 Stud 3816 x 3824 iOQQll 2
9 230147 Nut 3 816 2
QQQLILI WlITIR rnOlln RTIR 11
11 nnl NYPPI f lI n ll I rl n1
THERMOSTAT GROUP
ITH1 PART NO DESCRIPTION UNIT
1 299624 Thermostat Assembly 1
2 aOOXX Housing Thermostat 299177 1
3 261144 Gasket 1
4 aOOXX Outlet Housing Thermostat 2990143 1
5 275965 Element Thermostat 145 1
6 294376 Machine Screw 1420 Brass 2
7 231828 Lock Washer 14 Brass 2
8 299048 Gasket MTG 1
9 241021 Hose Fi tti ng Stra i Clht 1
10 299066 Temperature Sender 1
241022 TeeHose Fitting 1
241019 90 0 E1 Fitting 38 1PT to 12 Hose 1
295292 Washer Lock 58 4
231880 lJasher F1 at 58 8
ATER PUr1P GROUP FROM SERIAL NO TO 301031
10 11
ITEM PART NO DESCRIPTION UNIT
1 Pump 1
2 298477 Adapter Plate 1
3 298485 Gasket Adapter Plate 1
4 299162 Hose l2Pump To Engine 1
5 241019 Fitting 90 0 12 Hose 1
6 374747 Cl amp 12 Hose 1
7 298478 Coupling Adaptor 1
8 230371 Roll Pin 316 Dia x 78 Lg 1
9 XOJ4 Gasket 300253 1
10 285305 Washer 2
11 231080 Cap Screw 2
When replacing pump impeller order water pump repair kit
Part No 298416A Kit consists of impeller lir seal
gasket and retaining ring
295626 COVER GASKET
295628 IMPELLER
298416 IMPELLER KIT WITH SEALS
301788 SHAFT NEW STYLE
ATER PUMP GROUP To Serial No 301032 To 305358
ITEM PART NO DESCRIPTION UNIT
2
298890
298477 Pump Oberdorfer
Adapter P1 ate
3 298485 Gasket Adapter Plate
Hose 12 Pump To Engine
4
5
299162 Fitting 1
241019 90 0 12 Hose
374747
298478 Clamp 12 Hose
Coup1iflg Adaptor 1
8 230371
9
Roll Pin 316 Di a x 78 Lg
Gasket 30023 1
285305
231080 Cap Screw
Washer
12
298889 Cam Not Shown 2
When rep1actng pump impeller order water pump repair kit
Part No 298416A Kit consists of impeller lip seal
gasket and retaining ring
WTER PLIf1P GROUP SHERlcnm STARTING WITH SERIAL MO 305359
PART NO DESCRIPTION
RX
Pump Assembly Complete Sherwood
1 299888 Shaft OLB STY I E 381787 NEW STYLE
2 262286 Seal Lip
3 299889 Bushing Carbon
4 299890 Body
5 239136 Plug Drain
6 XX Gasket 2g5745
7 299891 Cover
8 299895 Screw 1024 x 38 Long
9 287439 Impeller
10 299893 Retaining Ring External
11 299894 Cam 187
12 299895 Screw 1420 x 516 Long
13 299896 Key No2
14 298477 Adaptor Plate not shown
INSTRUMENT PANEL
PART NO DESCRIPTION UNIT
298559 Instrument Panel Complete Panel 1
298385 Ammeter 1
299240 Oil Indicator Light 1
298383 Temperature Gauge 1
299190 Ignition Switch 1
299650 Blower Switch 1
299754 Blower Switch Plate 1
299839 Glo Pl ug Swi tch 1
299755 Glo Plug Switch Plate 1
299756 Caution Plate 1
299651 Fuse lOA 1
299066 Temperature Sender 14 1
298584 Panel Harness 1
5 300675 10 Ft Extension Harness 1
298586 Engine Wire Harness 1
298663 OIL SENDER
299732 Instrument Panel Complete with
299263 Tachometer and All Other
Components Listed SPARE PARTS KIT B
256748 Spare Parts Kit A Gasket Set Optional
Universal Diesel
ENGINE CONNECTIONS PANEL CONNrT IOL
3 CYL
Connect
to ACC term on switch
2 CYL
1r
GLOW I PLUGS FUEL
Blue
OIL TEMP
SENDER SENDER

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Disclaimer:
The information on this web site has not been checked for accuracy. It is for entertainment purposes only and should be independently verified before using for any other reason. There are five sources. 1) Documents and manuals from a variety of sources. These have not been checked for accuracy and in many cases have not even been read by anyone associated with L-36.com. I have no idea of they are useful or accurate, I leave that to the reader. 2) Articles others have written and submitted. If you have questions on these, please contact the author. 3) Articles that represent my personal opinions. These are intended to promote thought and for entertainment. These are not intended to be fact, they are my opinions. 4) Small programs that generate result presented on a web page. Like any computer program, these may and in some cases do have errors. Almost all of these also make simplifying assumptions so they are not totally accurate even if there are no errors. Please verify all results. 5) Weather information is from numerious of sources and is presented automatically. It is not checked for accuracy either by anyone at L-36.com or by the source which is typically the US Government. See the NOAA web site for their disclaimer. Finally, tide and current data on this site is from 2007 and 2008 data bases, which may contain even older data. Changes in harbors due to building or dredging change tides and currents and for that reason many of the locations presented are no longer supported by newer data bases. For example, there is very little tidal current data in newer data bases so current data is likely wrong to some extent. This data is NOT FOR NAVIGATION. See the XTide disclaimer for details. In addition, tide and current are influenced by storms, river flow, and other factors beyond the ability of any predictive program.