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Universal Diesel M 18 Parts Manual



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  MARINE DIESEL
  PARTS MANUAL


                MODEL
                    M-18




       PART NUMBER
          200139


jf~ rWESTERBEKE
       WESTERBEKECORPORATION
   ~   MYLES STANDISH INDUSTRIAL PARK
       150 JOHN HANCOCK ROAD, TAUNTON, MA 02780-7319
                                          UNIVERSAL
                                   DIESEL FAST MOVING PARTS

   Model:     M-18                 Number of cylinders: _ _2_ _ __      Mfg. Years: 1983-1988

   Cubic Inches:        34.8       Horsepower:    14                    Weight:    255

   Air FIlter                        299750        OD Pressure SwItch             298663
   Air Filter Element               N/A            Panel, Standard                300680
   Alternator                        302280        Panel, Deluxe                  300685
   Ammeter                           300668        Panel, Custom                  300690
    Belt                             300817        Pump, Fresh Water              300203
     Dipstick                        299377        Pump, Mounting Gasket          300204
     Exhaust Manifold                301013        Pump, RebuDd KIt               N/A
     Exhaust Manifold Gasket         299435 (2)    Pump, Sea Water                302648 (C)
     Flter, Lube OD                  300209        Pump Mounting Gasket           302678
     Filter, Fuel OU                 298854        Pump, Impeller                 302875
     FUter, Electric Uft             300128        Pump, Repair Kit               N/A
     Gasket, Head                    301118        Pump, Seal                     302885
     Gasket, on Pan                  299367        Pump Conversion Kit
     Gasket Set, Upper               256837          ·Oncludes pump)              302837
     Gas~et Set, Complete            256838        Pump Conversion KIt
     Glow Plug
     Harness, 5 FT. EXT.
                               -   -.301754
                                    :~..
                                     308708
                                                      (excludes pump)
                                                   PTO Pulley KIt
                                                                                  302838
                                                                                  N/A
     Harness, 10 FT~ EXT.            300675        Pump, Fuel Uft                 301385
     Harness, Engine                 298586        Shim, Cylinder Head            J01119
(A) Heat Exchanger                   SEE BELOW     Spare Parts KIt A              256946
     Heat Exchanger End Cap          299838        Spare Parts Kit B              256830
     Heat Exchanger Gasket           299838        Starter                        299512
( B) Injector                        SEE· BELOW    Starter Solenoid               SEE BELOW (D)
     Injection Pump                  299525        Tachometer                     300684
     Injection Hardware Kit          N/A           Tachometer with Hour Meter-    300687
     Injector Nozzle                 301514        Tank, Coolant Recovery         300238
     Injector Return Une             299520        Thermostat Element             301358
     Isolators                       300514        Thermostat Element Gasket -    N/A
     Ignition Switch                 300671        Thermostat MTG Gasket          300237
     Manuals, Operators              200157        Valve Cover Gasket             299456
     Manuals, Parts                  200139        Water Temp Meter               300670
     Manuals, Technical              200155        Water Temp Sender              299066
     OU Drain Washer Kit             301431        Water Injected Elbow           N/A
     OU Pump                         299405        Zinc                           301069

    Notes:
    A.) pIN 298663 IS THE OLDER STYLE EXCHANGER AND 299049 IS LATEST STYLE(2")
    B.) QTY - 1 298787 AND QTY - 1 PIN 298788 USED PER ENGINE.
    C.) NEW STYLE SHERWOOD PUMP - INFORMATION ON OLD STYLE SHERWOOD AND
        OBERDORFER AVAILABLE IN PARTS MANUALS.
    D.) pIN 300538 WITH STUDS OR PIN 299771 WITH SCREWS.
                             TABLE OF CONTENTS



Alternator Group ..................................................... 44-45

Bell Housing Group .............................................·...... 48-49

Camshaft Group ...................................................... 18-19

Control Panels ......................................................55-56-57

Crankcase Group ........................................................ 2-3

Cylinder Head Group .................................................... 6-7

Engine Stop Lever Group ............................................... 20-21

Flywheel Group ....................................................... 24-25

Fuel Camshaft Group .................................................. 34-35

Fuel Filter Group ..................................................... 38-39

Gear Case Group ........................................................ 8-9

Governor Group ...............................................·...... 30-31

Head Cover Group..................................................... 12-13

Heat Exchanger Group ................................................. 46-47

How To Order Parts ....................................................... 1

Inlet Manifold Group .. , ................. " ............. " ............. 14-15

Main Bearing Case Group ............................................... 10-11

Name Plate Group ..................................................... 42-43

Nozzle Holder ........................................................ 40-41

Nozzle Holder Group ...........................................·...... 26-27

Oil Pan Group .......................................................... 4-5

Orberdorfer Water Pump ...................................................53

Piston Crankshaft Group ................................................ 22-23

Sherwood Water Pump ....................................................52
(Table of Contents Continued)


Speed Control Plate Group .............................................. 28-29

Throttle Bracket Group................................................. 50-51

Valve Rocker Arm Group ..... , ...................................... ; .. 16-17

Water F lange Group ................................................... 32-33

Water Pump Group .................................................... 36-37

Wiring Diagram ..........................................................54




                                       ii
1
CRANKC ASE GROUP




       2
                  CRANK CASE GROUP




Item   Part No.   Unit   Description

 1     301150      1     Crankcase Assembly
 2                       Order by Item No.1
 3     299352      3     Plug, Expansion
 4     299353      4     Plug, Expansion
 5     299354      3     Cap, Sealing Freeze
 6     299355      1     Cap, Sealing Freeze
 7     299356      5     Plug
 8     299357      3     Plug
 9     299358      1     Plug
10     299359      2     Pin, Straight
11     299360      2     Pin, Straight
12     301484      2     Pin, Pipe
13     301485      1     Pin, Pipe
14     300130      2     Liner, Cylinder
15     299362      1     O-Ring
16     299363      1     Cover, Water
17     299364      1     Gasket, Water Cover
18     299365      2     Bolt
19     301522      1     Bushing, Drain Cock
20     299405      1     Pump Oil Assembly
21     299406      1     Gasket, Oil Pump
22     300143      4     Bolt, Oil Pump
23     301487      1     Cock, Drain Block
24     299407      1     Gear, Oil Pump Drive
25     299408      1     Key, Feather
26     299409      1     Nut
27     299413      1     Washer, Craw
28     298663      1     Switch,Oil
29     299254      1     Front Mount - Port Side
       299256      1     Front Mount - Starboard Side
30     300284      1     Front Mount - Port Side 16" Center
       300286      1     Front Mount - Starboard Side 16" Center
31     301057      1     3-4 Point Combination Mount
32     298456      8     Washer Plain
33     298463      8     Washer Split Lock
34     298506      8     Screw Hex Head Cap
35     300514      4     Mount - Flexible




                         3
OIL PAN GROUP




      4
                  OIL PAN GROUP



Item   Part No.       Unit     Description

 1     301151          1       Oil Pan
 2     299367          1       Gasket, Oil Pan
 3     299368         14       Bolt
 4     299369         14       Washer, Spring
 5     299372          1       Screen, Oil
 6     300008          1       Bolt, Oil Screen
 7     299373          1       O·Ring
 8     299377          1       Dip Stick
 9     299225          1       Oil Gauge Tube
10     299226          1       Gasket, Oil Gauge Tube
11     299379          2       Bolt
12     300724          1       Drain Kit




                           5
CYLINDER HEAD GROUP




         6
            CYLINDER HEAD GROUP



Item   Part No.   Unit       Description

 1     298666       2        Hook, Engine
 2     300135       1        Stud
 3     300008       1        Bolt
 4     299529       1        Nut
 5     299515       1        Washer Spring
 6     301152       1        Cylinder Head Assembly
 7                           Order by Item No.6
 8     299383       3        Freeze Plug
 9     299384       1        Freeze Plug
10     299385       2        Plug
11     299386       2        Guide, Inlet Valve
12     299394       2        Guide, Exhaust Valve
13     300137       8        Bolt, Cylinder Head
14     300138       2        Stud, Cylinder Head
15     300139       2        Nut, Cylinder Head
16     299974       1        Bolt
17     301118       1        Gasket, Cylinder Head
18     301119                Shim, Cylinder Head Gasket
19     299975       1        Washer




                         7
GEAR CASE GROUP




       8
             GEAR CASE GROUP




Item   Part No.   Unit       Description

 1     300140      1         Compo Case· Gear
 2                           Order by Item No.1
 3     299395      2         Plug· Pin
 4     300160      3         O·Ring· Gear Case
 5     301489      1         Pin· Start Spring
 6     300180      1         Gasket - Gear Case
 7     299399      7         Bolt
 8     299400      5         Bolt
 9     299401      1         Bolt
10     299402      1         Bolt
11     299403     14         Washer - Spring
12     301490      1         Adapter - Filter
13     299404      1         Seal - Oil
14     300209      1         Filter - Oil
15     299374      1         Assembly Valve - Relief
16                           Order by Item No. 15
17     299376      1         O·Ring
18     299403      4         Washer - Spring
19     298485      1         Gasket - Water Pump
20     298683      4         Stud
21     300986      1         Sherwood Water Pump
22     298684      4         Nut




                         9
      MAIN BEARING CASE GROUP




@j®
 ®




                10
           MAIN BEARING CASE GROUP




Item    Part No.   Unit        Description

 1      301153      1          Assembly Case Main Bearing
 2                             Order by Item No.1
 3                             Order by Item No. 1
 4      299415      4          Bolt, Bearing Case 1
 5      299416      4          Washer, Bearing Case 1
 6      299417      1          Gasket, Bearing Case
 7     .301086      1          Cover, Bearing Case
 8      299418      1          Gasket Bearing Case Cover
 9      299432      9          Bolt, Bearing Case Cover Top
10      299432      9          Bolt, Bearing Case Cover, Side
11      301085      1          Seal, Oil
12      299420      1          Assembly Case, Main Bearing 2
13                             Order by Item No. 12
14                             Order by Item No. 12
15      300145      1          Bolt, Bearing Case 2
16      299421      1          Washer, Bearing Case 2




                          11
HEAD COVER GROUP




       12
             · HEAD COVER GROUP




Item   Part No.   Unit        Description

 1     299455      1          Cover, Valve
 2     299456      1          Packing, Valve Cover
 3     299457      2          Nut, Cap
 4     299458      2          Gasket
 5     299460      2          Cover, Decamp. Hole
 6     299461      2          Gasket
 7     299462      4          Bolt
 8     299464      1          Cap, Oil Filler
 9     299465      1          O-Ring
10     299466      1          Camp. Shaft, Decompress
11     299467      2          Bolt, Decompress
12     299468      2          Nut
13     299469      1          O-Ring
14     299470      1          Holder Decompress Wire
15     299462      2          Bolt, Decompress Holder
16     299471      1          Spring, Decompress
17     298732      1          Bolt, Decompress Shaft
18     299033      1          Washer, Spring Decamp. Shaft
19     301391      1          Plate, Breather Element 1
20     301392      1          Plate, Breather Element 2
21     300148      1          Element, Breather
22     301393      1          Oil Shield, Breather
23     301399      2          Screw
24     299854      1          Joint, Breather Pipe
25     301396      1          Hose, Breather




                         13
INLET MANIFOLD GROUP




         14
            INLET MANIFOLD GROUP




Item    Part No.     Unit      Description

 1      299429        1        Intake
 2      299430        1        Gasket
 3      299431        1        Gasket
 4      299432        3        Bolt
 5      299433        1        Bolt
 6      299434        1        Washer, Spring
 7      299435        2        Gasket, Exhaust Manifold
 8      300095        4        Stud
 9      298684        4        Nut
10      299434        4        Washer, Spring
11      301013        1        Exhaust Manifold
12      298600        1        Gasket
13      298599        1        Flange
14      230147        3        Nut
15      276440        2        Stud
16      298974        1        Stud
17      298644        1        Fitting
18      300101        1        Hose
19      239136        1        Plug
20      299956        1        Cap
21      299750        1        Air Cleaner
22      300942        1        Bracket
23      298604        1        Hose Clamp
24      300941        1        Fuel Return Bracket
25      298468        1        Bolt
26      298461        1        Washer, Spring
27      231059        1        Bolt
28      231875        1        Washer
29      015395        1        Washer, Spring
30      230141        1        Nut
31      298630        1        Clip
32     See page 38    1        Fuel Filter
33      298648        1        Hose Clamp




                          15
VALVE ROCKER ARM GROUP




          16
          VALVE ROCKER ARM GROUP



Item   Part No.   Unit        Description

 1     300152      2          Valve, Inlet
 2     300153      2          Valve, Exhaust
 3     299438      4          Spring, Valve
 4     299439      4          Retainer, Valve Spring
 5     299440      8          Collet, Valve Spring
 6     299441      4          Seal, Valve Stem
 7     299442      4          Cap, Valve
 8     300154      1          Assembly Shaft, Rocker Arm
 9                            Order by Item No.8
10     300155      2          Screw, Set
11     299944      2          Bracket, Rocker Arm
12     299945      2          Stud
13     299446      2          Nut, Rocker Arm Bracket
14     300156      2          Washer, Plain
15     299447      1          Screw, Set
16     299448      4          Washer
17     299449      1          Spring, Rocker Arm
18     299450      2          Cir-Clip, External
19     300227      4          Assembly Rocker Arm
21     300228      4          Bush, Rocker Arm
22     299453      4          Screw, Adjusting
23     299454      4          Nut




                         17
     CAMS HAFT
            ·
                 GROUP




                         ,   I
                             I




18
             CAMSHAFT GROUP




Item   Part No.   Unit   Description

 1     299472      4     Tappet
 2     299473      4     Rod, Push
 3     299474      1     Assembly Camshaft
 4                       Order by Item No.3
 5     300162      2     Plug Blind
 6     299475      1     Gear, Camshaft
 7     299476      1     Key, Feather
 8     299477      1     Stopper, Camshaft
 9     299535      1     Cir·Clip, External
10     299462      2     Bolt
11     299478      1     Compo Gear, Idle
12                       Order by Item No. 11
13     299479      2     Bush, Idle Gear
14     299480      1     Collar, Idle Gear 1
15     299481      1     Collar, Idle Gear 2
16     299482      1     Cir·Clip, External
17     299483      1     Shaft, Idle Gear
18     299462      3     Bolt




                    19
             ENGINE STOP LEVER GROUP




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24
           FLYWHEEL GROUP



Item   Part No.   Unit   Description

 1     299504      1     Compo Flywheel
 2                       Order by Item No.1
 3     299505      1     Gear, Ring
 4     299506      5     Bolt, Flywheel
 5     299507      1     Washer, Flywheel
 6     299508      1     Rear End Plate
 7     299509      1     Pin, Straight
 8     299510      8     Bolt
 9     299512      1     Assembly Starter
10     298539      2     Bolt, Starter
11     299513      1     Gasket
12     300538      1     Solenoid




                   25
NOZZLE HOLDER GROUP




      26
              NOZZLE HOLDER GROUP




Item   Part No.   Unit        Description

 1     299517      1          Assembly, Nozzle 1
 2     299518      1          Assembly, Nozzle 2
 3     299519      2          Gasket
 4     299521      1          Pipe, Injection 1
 5     299522      1          Pipe, Injection 2
 6     298792      1          Clamp Pipe 1
 7     298793      1          Clamp Pipe 2
 8     298794      1          Screw, with Washer, (Pipe Cleaner)
 9     301754      2          Glow Plug
10     299523      1          Wire, Grow Plug
11     299520      1          Hose, Fuel Return
12     299524      2          Clamp,Hose
13     299829      1          Fuel Return Connector
14     299828      1          Mounting Bracket
15     256747      1          Fuel Return Assembly
16     300201      2          Gasket
17     301163      1          Bleed Screw
18     301164      1          Gasket
19     299748      1          Bleed Screw
20     299831      1          Fuel Return Hose




                         27
SPEED CONTROL PLATE GROUP




            28
        SPEED CONTROL PLATE GROUP




Item   Part No.   Unit        Description

 1     301501      1          Bolt, Adjusting (Speed Control)
 2     301502      1          Nut, Speed Control
 3     301503      2          Packing, Speed Control
 4     301504      1          Nut, Cap, Speed Control
 5     301505      1          Cap, Speed Control
 6     300178      1          Lever, Speed Control
 7     299540      1          Key, Feather
 8     299541      1          O-Ring
 9     299542      1          Washer, Plain
10     299543      2          Nut
11     299544      1          Plate, Friction
12     300179      1          Cover, Speed Control
13     299545      1          Gasket, Control Plate
14     299432      3          Bolt
15     298825      1          Stud
16     298684      3          Nut
17     299369      1          Washer, Spring
18     298826      2          Stopper
19                            Non Sale
20                            Non Sale




                         29
GOV ER NOR GROUP




       30
             GOVERNOR GROUP




Item   Part No.   Unit   Description

 1     298828      1     Spring, Start
 2     301156      1     Spring, Governor 1
 3     301157      1     Spring, Governor 2
 4     300181      1     Compo Lever, Governor
 5     300182      1     Assembly Lever, Fork
 6     300183      1     Compo Lever, Fork
 7                       Order by Item No.6
 8                       Order by Item No.6
 9                       Order by Item No.6
10                       Order by Item No.6
11                       Order by Item No.6
12                       Order by Item No.6
13     300184      1     Lever, Fork 2
14     300185      1     Shaft, Fork Lever
15     300186      1     Bolt
16     300187      2     Washer, Spring
17     300188      1     Holder, Fork Lever
18     300189      1     Bolt
19     299432      2     Bolt




                    31
WATER F LANGE GROUP




        32
                  WATER FLANGE GROUP




Item   Part No.   Unit   Description

 1     239138      1     Drain Cock 1/8 MPT
 2     300099      1     Thermostat Housing
 3     299066      1     Temperature Sender
 4     300237      1     Gasket Thermostat Housing
 5     300281      1     Thermostat 1600
 6     300235      1     Pipe
 7     301397      2     Hose Clamp (USA)
 8     300236      1     Hose
 9     300330      2     Thermostat Mounting Bolts (6mm x 50mm)
10     299462      3     Bolt
11     298684      1     Nut
12     299369      1     Spring Washer
13     300233      1     Flange Water
14     300234      1     Gasket Water Flange
15     301506      1     Stud
16     298648      4     Hose Clamp No. 12
17     299080      1     Wire Flex Hose 7/81.0. x 27-1/2 Lg.
18     286075      1     Hose Connector 3/4 MPT to 7/8 1.0. Hose
19     300816      1     Wire Flex Hose 7/8 I.D. x 7" Lg.
20     298644      1     Hose Connector E L-90 3/4 MPT to 7/8 Hose




                          33
FUEL CAM SHAFT GROUP




         34
           FUEL CAMSHAFT GROUP




Item   Part No.   Unit        Description

 1     299525      1          Assembly Pump, Injection
 2     299526                 Shim, Injection Pump
 3     299527      2          Bolt
 4     300231      2          Stud
 5     299529      2          Nut
 6     299583      2          Washer, Spring
 7     299530      1          Assembly Camshaft, Fuel
 8     301527      1          Camshaft, Fuel
 9     300195      1          Bearing, Ball
10     300196      1          Gear, Injection Pump
11     299531      1          Key, Feather
12     300197      1          Sleeve, Governor
13     300198      1          Cir·Clip, Governor Sleeve
14     299532      1          Case, Governor Ball
15     299533     30          Ball
16     300199      1          Cir·Clip, Governor Ball Case
17     299534      8          Ball
18     299535      1          Cir·Clip, External
19     299536      1          Bearing, Ball
20     299537      1          Cir·Clip External
21     300200      1          Stopper, Fuel Camshaft
22     299462      2          Bolt
23     299822      1          Cover
24     299428      1          Joint
25     299426      1          Gasket, Cover
26     300147      2          Stud
27     299041      2          Nut
28     299369      2          Washer, Spring




                         35
WATER PUMP GROUP




        36
             WATER PUMP GROUP




Item   Part No.   Unit      Description

 1     300203      1        Assembly Pump, Water
 2                          Order by Unit No.1
 3     301518      1        Flange, Water Pump
 4     301058      1        Bearing
 5     301159      1        Assembly Mechanical Seal
 6     301160      1        Impeller, Water Pump
 7     301519      1        Pipe, Water Return 1
 8     300204      1        Gasket, Water Pump
 9     300205      4        Stud
10     298684      4        Nut
11     299369      4        Washer, Spring
12     299548      1        Pulley, Fan Drive
13     299549      1        Key, Feather
14     299550      1        Nut, Crankshaft
15     300232      1        Washer, Crankshaft
16     301515      1        Pulley, Fan
17     299379      4        Bolt
18     301517      2        Washer, Fan
19     300817               Belt




                       37
                                          FUEL FILTER GROUP




                            /


  / /~/
      2

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