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Universal Diesel M3 20 Parts Manual



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  nivcarsal
 Parts List
    M3-20




Part number 200141
      Edition 1
   October, 1990
                                                                             UNIVERSAL .L:.INGINE DATA

     Model                Cubic Inches                  Horsepower                    # Cylinders                     Weight                    Block Model                        Years                    Approx. Qty. Sold
     M-12 ................... 24.4 .......................... 10 ............................. 2 ......................... 175 ................... Z-400.......................... 83-88 .............................. 1200
·· M2-12 ................. 26 ............................. 11 ............................. 2 ......................... 175 ................... Z-430.......................... 87-CUrrent ...................... 320
     M-15 ................... 31 ............................. 11 ............................. 2 ......................... 245 ................... Z-500.......................... 82-83 ................................ 370
     M-18 ................... 34.8 .......................... 14 ............................. 2 ......................... 255 ................... Z-600.......................... 83-88 .............................. 2400
     M-20 ................... 45 ............................. 16 ............................. 2 ......................... 365 ................... Z-751 .......................... 82-83 ................................ 230
·· M3-20 ................. 38.9 .......................... 18 ............................. 3 ......................... 235 ................... D-640 ......................... 88-Current ...................... 525
     M-25 ................... 52 ............................. 21 ............................. 3 ......................... 285 ................... D-850 ......................... 81-86 .............................. 3650
     M-25XP ............. 57 ............................. 23 ............................. 3 ......................... 285 ................... D~950 ......................... 86-Current .................... 3100
     M-30 ................... 68 ............................. 24 ............................. 3 ......................... 425 ................... D-II01&1102 ........... 83-87 ................................ 400
·· M4-30 ................. S2 ............................. 25 ............................. 4 ......................... 270................... Y-850 ......................... 88-Current ...................... 470
     M-35 ................... 75.5 .......................... 30 ............................. 4 ......................... 335 ................... V-1200 ....................... 87-Current ...................... 280
     M-40 ................... 91 ............................. 32 ............................ .4 ......................... 545 ................... V-1502 ....................... 82-Current ...................... 360
     M-50 ................... 115 .......................... .44 ............................ .4 ......................... 545 ................... V-1902 ....................... 82-Current ...................... 520

·    5411(M15) ......... 31 ............................. 11 ............................. 2 ......................... 245 ................... Z-500.......................... 77-82 .............................. 2900
·    5416(M20) ......... 45 ............................. 16 ............................. 2 ......................... 365 ................... Z-751.. ........................ 76-82 .............................. 1000
·    5421(M25) ......... 52 ............................. 21 ............................. 3 ......................... 285 ................... D-850 ......................... 78-81 .............................. 1000
·    5424(M30) ......... 68 ............................. 24 ............................. 3 ......................... 425 ................... D"1101 ....................... 77-83 .............................. 1050
·   5432(M40) ......... 91 ............................. 32 ............................ .4 ......................... 490................... V-1501 ....................... 78-82 ................................ 65tJ
·   5444(M50) ......... 115 ........................... 44 ............................ .4 ......................... 545 ................... V-1902 ....................... 80-82 ................................ 280

·   These models bave been discontinued. The models that replace them are in parenthesis.
·· Mini series.
                                     UNIVERSAL
                             DIESEL FAST MOVING PARTS

   Model:    M3-20           Number of cylinders: _ _.::.3_ _ __     Mfg. Years:   1988-CURRENT

   Cubic Inches: __3_9_ __   Horsepower: _ _1_8_ _ _ _ __            Weight: _ _2
                                                                                _3_5
                                                                                   __

   Air Filter                301926            Oil Pressure SWitch            299964
   Air Filter Element        300429            Panel, Standard                300680
   Alternator                302280            Panel, Deluxe                  300685
   Ammeter                   300668            Panel, Custom                  300690
   Belt                      302084            Pump, Fresh Water              302756
   Dipstick                  301212            Pump, Mounting Gasket          301340
   Exhaust Manifold          302400            Pump, Rebuild K~               N/A
   Exhaust Manifold Gasket   302759 (3)        Pump, Sea Water                302648
    Filter, Lube Oil         300209            Pump Mounting Gasket           302678
    Filter, Fuel Oil         298854            Pump, Impeller                 302875
   Filter, Electric Lift     300128            Pump, Repair K~                N/A
   Gasket, Head              302765            Pump, Seal                     302885
    Gasket, Oil Pan          302762            Pump Conversion Kit
    Gasket Set, Upper        256950                (includes pump)            302835
    Gasket Set, Complete     256951            Pump Conversion Kit
    Glow Plug                301754                (excludes pump)            302838
    Harness, 5 FT. EXT.      300708            PTO Pulley K~                  303068
    Harness, 10FT. EXT.      300675            Pump, Fuel Lift                301385
    Harness, Engine          298586            Shim, Cylinder Head            N/A
    Heat Exchanger           303145            Spare Parts K~ A               256947
    Heat Exchanger End Cap   301457            Spare Parts Kit B              256945
    Heat Exchanger Gasket    301457            Starter                        301295
    Injector                 302735            Starter Solenoid               301933
    Injection Pump           302779            Tachometer                     300684
    Injection Hardware Kit   N/A               Tachometer with Hour Meter -   300687
    Injector Nozzle          N/A               Tank, Coolant Recovery         300238
(A) Injector Return Line     SEE BELOW         Thermostat Element             301358
    Isolators                300974            Thermostat Element Gasket      N/A
    Ignition Switch          300671            Thermostat MTG Gasket          300237
    Manuals, Operators       200157            Valve Cover Gasket             302767
    Manuals, Parts           200141            Water Temp Meter               300670
    Manuals, Technical       200155            Water Temp Sender              299066
    Oil Drain Washer Kit     301431            Water I njected Elbow          N/A
    Oil Pump                 301203            Zinc                           301068

   Notes:

   A.)      INJECTOR RETURN LINE IS COMPRISED OF 1 - 302777 & 1 - 301299.




                                                          {'"""fiAT] WESTERBEKE
                                                                   r Marl_ EngInB Products
                                   TABLE OF CONTENTS

Alternator Group ........................... .                                 .. .. 42-43

Bell Housing Group ......................................................... 46-47

Camshaft Group ............................................................ 18-19

Control Panels .....                               . ............................ 52-53

Crankcase Group .............................. .        . ......................... 2-3

Cylinder Head Group ....       . ................................................. 6-7

Flywheel Group ........... .                       . ............................ 24-25

Fuel Camshaft Group ............ .               . .............................. 34-35

Fuel Filter Group ........................................................... 38-39

Gasket Sets and Couplings.                                . ........ ' ........ " ..... 56

Gear Case Group ................................ .       . ........................ 8-9

Governor Group ...                                           . ................... 30-31

Head Cover Group.                                                  . .............. 12-13

Heat Exchanger Group ..                       . ................................ .44-45

How To Order Parts ............................................................ 1

Idling Apparatus ..                                        .. ....... ' " ......... 20-21

Inlet Manifold Group ..... .                   . ................................    1~5


Main Bearing Case Group.                                          . ............... 10-11

Name Plate Group ........ .                                                       . .40-41

Nozzle Holder Group ........ .       . ......................................... 26-27

Oil Pan Group ............... .                        . .......................... 4-5

Piston Crankshaft Group.                                                     . ..... 22-23

Sherwood Water Pump ....                                                      . ....... 51

Spare Parts Kits ...                                                           . ... 54-55
(Table of Contents Continued)


Speed Control Plate Group .................................................. 28·29

Throttle Bracket Group ...................................................... 48·49

Valve Rocker Arm Group ..................................................... 16·17

Water Flange Group ........................................................ 32·33

Water Pump Group ......................................................... 36·37

Wiring Diagram .............................................................. 50




                                         ii
                                     HOW TO ORDER PARTS

WHEN ORDERING PARTS, SPECIFY MODEL AND SERIAL NUMBER OF ENGINE.

This information is absolutely essential for the correct execution of your order. We do not hold
ourselves responsible for errors or delays where this is lacking.

SERIAL NUMBER LOCATIONS

Stamped on upper left hand corner of block - ignition side - facing flywheel end (front of engine).

Stamped in block directly above flywheel housing, under front oil filler.

On engine nameplate located on reverse gear housing cover.

On engine nameplate located on engine manifold.

RETURNED PARTS

Parts may be returned for credit subject to authorization by the factory, factory inspection and ac-
ceptance upon receipt, and a 15 % Re-Stocking charge.

A return goods authorization number must be requested from the factory prior to returning the parts.

All return shipments must be fully PREPAID and clearly marked with shipper's name and address.

LOSS OR DAMAGE IN TRANSIT

Our responsibility ceases upon delivery of shipments to the common carrier. Any claims for loss
or damage in transit must be filed with the transportation company.

SHORTAGE CLAIMS

All claims for shortage must be filed within ten (10) days after receipt of shipment and must be
accompanied by packing list.

ALL ORDERS FOR REPAIR PARTS MUST BE PLACED THROUGH OUR DISTRIBUTOR/DEALER IN
YOUR AREA.




                                                1
         CRANKCASE GROUP




16




     \


                 2
                  CRANKCASE GROUP



Item   Pari No.   Unil   Description

 1     302760      1     Crankcase Assembly
 2     301199      3     Sealing Cap
 3     301200      5     Sealing Cap
 4     301201      2     Sealing Cap
 5     302589      5     Plug
 6     302587      3     Plug
 7     302588      1     Plug
 8     302429      1     Plug
 9     301543      2     Pin
10     299360      2     Pin
11     301485      1     Pin
12     300716      2     Pin
13     301547      2     Pin
14     299362      1     O-Ring
15     301202      1     Drain Cock Assembly
16     301203      1     Oil Pump Assembly
17     301204      1     Pump Gasket
18     301545      3     Bolt
19     301205      1     Pump Drive Gear
20     298820      1     Key
21     302684      1     Nut
22     299413      1     Washer
23     301206      1     Oil Switch
24     298456      4     Washer
25     298463      4     Lock Washer
26     298506      4     Bolt
27     300974      4     Flex Mount
28     302638      2     Mount Clamp
29     302637      2     Front Mount
30     015253      2     Bolt
31     015355      2     Washer




                           3
OIL PAN GROUP




                I I




          10




     4
                  Oil PAN GROUP



Item   Part No.   Unit   Description

 1     302761      1     Oil Pan
 2     302762      1     Gasket
 3     302687     18     Bolt
 4     298739      1     Plug
 5     299731      1     Gasket
 6     302688      1     Filter
 7     298657      1     a-Ring
 8     301548      1     Bolt
 9     301212      1     Dipstick
10     300724      1     Oil Drain Kit




                           5
          CYLINDER HEAD GROUP




                                2




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                  6
                  CYLINDER HEAD GROUP



Item   Part No.    Unit   Description

 1     301549       2     Engine Hock
 2     301548       2     Bolt
 3     302763       1     Cylinder Head Assembly
 4     299354       1     Sealing Cap
 5     302589        1    Plug
 6     301214       3     Intake Valve Guide
 7     301215       3     Exhaust Valve Guide
 8     301550        1    Plug
 9     302690       2     Sealing Cap
10     301217       14    Bolt
11     302764       3     Combustion Chamber
12     302765        1    Head Gasket




                            7
     GEAR CASE GROUP




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             B
                  GEAR CASE GROUP




Item   Part No.   Unit   Description

  1    302692      1     Gear Case Complete
 2     302593     2      Plug
 3     301551      1     Start Spring Pin
 4     300160     3      a-Ring
 5     302693      1     Gasket
 6     302618      1     Bolt
 7     302694     10     Bolt
 8     301552     3      Bolt
 9     302695      1     Bolt
10     302696      1     Bolt
11     301490      1     Pipe Joint
12     301222      1     Washer
13     302697     1      Oil Seal
14     300209     1      Oil Filter
15     301554      1     Spring
16     301555      1     Valve Seat
17     301556      1     Ball
18     302648      1     Water Pump
19     299032      2     Bolt
20     299033      2     Lock Washer
21     302679      2     Clamp
22     302678      1     Gasket




                          9
MAIN BEARING CASE GROUP




           10
                  MAIN BEARING CASE GROUP



Item   Part No.      Unit   Description

 1     301224         1     Main Bearing Case Assembly
 2     302698         2     Bolt
 3     301227         1     Gasket
 4     302699         1     Bearing Case Cover Assembly
 5     301228         1     Bearing Case Cover
 6     301229         1     Gasket
 7     301230         8     Bolt
 8     301230         8     Bolt
 9     301231         1     Oil Seal
10     301232         1     Main Bearing Case Assembly
11     302698         2     Bolt
12     302700         1     Main Bearing Case Assembly
13     302698         2     Bolt
14     301235         2     Bolt




                             11
            HEAD COVER GROUP




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                     12
                  HEAD COVER GROUP



Item   Part No.   Unit    Description

 1     299854      1      Breather Pipe
 2     301557      1      Element Plate
 3     302703      1      Element Plate
 4     301237      1      Breather Element
 5     301559      1      Oil Shield
 6     301399      2      Screw with Washer
 7     301560      1      Breather Pipe
 8     302704      1      Clamp
 9     299527      1      Bolt
10     300031      1      Washer
11     302766      1      Head Cover
12     302767      1      Gasket
13     301240      3      Cap Nut
14     301241      3      Gasket
15     298739      1      Filler Cap
16     298740      1      O-Ring
17     302768      1      Head Cover Assembly




                         13
INLET MANIFOLD GROUP




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        14
                  INLET MANIFOLD GROUP




Item   Part No.    Unit   Description

 1     302769       1     Intake Manifold
 2     302770       1     Gasket
 3     302618       2     Bolt
 4     301244       3     Bolt
 5     301926       1     Air Cleaner
 6     302759       1     Gasket
 7     299956       1     Filler Cap
 8     300095       6     Stud
 9     299543       6     Nut
10     299434       6     Lock Washer
11     302646       1     Hose
12     298648       2     Clamp
13     302217       1     Elbow
14     239136       1     Plug
15     276440       2     Stud
16     298600       1     Flang Gasket
17     298599       1     Exhaust Flange
18     230147       3     Nut
19     298974       1     Stud
20     302400       1     Exhaust Manifold
21     300429       1     Filter Element
22     298604       1     Clamp
23     300983       1     Clip




                           15
            VALVE ROCKER ARM GROUP




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                      16
                  VALVE ROCKER ARM GROUP



Item   Part No.      Unit   Description

 1     301246         3     Intake Valve
 2     301247         3     Exhaust Valve
 3     301248         6     Valve Spring
 4     301249          6    Spring Retainer
 5     301250         12    Spring Collet
 6     301251         6     Valve Cap
 7     301252          6    Valve Stem Seal
 8     302771          1    Rocker Arm Shaft
 9     301254         2     Spring
10     301255         2     Washer
11     301256          2    Bolt
12     301257          3    Bracket
13     301258         3     Stud
14     298684         3     Nut
15     301561          3    Washer
16     299369          3    Lock Washer
17     301562          1    Set Screw
18     301563         6     Washer
19     301259          2    Spring
20     302772          1    Rocker Arm Assembly
21     301260          6    Rocker Arm
22     301565         6     Adjusting Screw
23     301566          6    Nut




                             17
               CAMSHAFT GROUP




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          18
                  CAMSHAFT GROUP



Item   Part No.   Unit   Description

 1     301261      6     Tappet
 2     301262      6     Push Rod
 3     302773      1     Camshaft Assembly
 4     301567      1     Set Screw
 5     301264      1     Camshaft     Gear
 6     301568      1     Key
 7     301569      1     Camshaft     Retainer
 8     302687      2     Bolt
 9     302714      1     Idler Gear   Assembly
10     302715      2     Bushing
11     302716      1     Collar
12     302717      1     Collar
13     302718      1     Cir-Clip
14     302719      1     Idler Gear   Shaft
15     302604      3     Bolt
16     302774      1     Camshaft




                          19
IDLING APPARATUS GROUP




         20
                  IDUNG APPARATUS GROUP



Item   Part No.     Unit   Description

 1     302744        1     Cover
 2     302745        1     Gasket
 3     302661        2     Bolt
 4     301575        1     Fuel Adjusting Assembly
 5     301576        1     Adjusting Bolt Assembly
 6     301493        1     Nut
 7     301578        1     Cap Nut
 8     301495        2     Gasket
 9     301416        1     Cap
10     301580        1     Adjusting Bolt
11     301581        1     Nut
12     301241        2     Gasket
13     302746        1     Cap Nut
14     302485        1     Cap
15     301584        1     Cover
16     301585        1     Gasket
17     302661        1     Bolt
18     300206        2     Bolt




                            21
                     PISTON, CRANKSHAFT GROUP




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                                22
              PISTON. CRANKSHAFT GROUP



Item   Part No.   Unit   Description

 1     302720      3     Piston
 2     302722      3     Piston Ring Set
 3     301273      3     Piston Pin
 4     301274      6     Cir-Clip
 5     302724      3     Connecting Rod Assembly
 6     302725      3     Pin Bushing
 7     302726      6     Bolt
 8     302727      3     Rod Bearing
 9     302775      1     Crankshaft Assembly
10     302470      3     Ball
11     301280      1     Sleeve
12     301281      1     Gear
13     299549      1     Key
14     301282      1     Bearing
15     301283      2     Bearing
16     299501      1     Bearing
17     299502      2     Bearing Spacer
18     299503      2     Bearing Spacer
19     301287      1     Collar
20     302731      1     Oil Slinger
21     301289      1     O-Ring




                   OVERSIZE PARTS



Item   Part No.   Unit   Description

 1A    302721      3     Piston .05MM Oversize
 2A    302723      3     Piston Ring Set .05MM Oversize
 8A    301639      3     Bearing .02MM Oversize
 8B    301640      3     Bearing .04MM Oversize
14A    301641      1     Bearing .02MM Oversize
14B    301642      1     Bearing .02MM Oversize
15A    301645      2     Bearing .02MM Oversize
15B    301646      2     Bearing .04MM Oversize
16A    300754      1     Bearing .02MM Oversize
16B    300755      1     Bearing .04MM Oversize
17A    301647      2     Bearing Spacer .02MM Oversize
17B    301648      2     Bearing Spacer .04MM Oversize
18A    301649      2     Bearing Spacer .02MM Oversize
18B    301650      2     Bearing Spacer .04MM Oversize




                          23
24
                   FLYWHEEL GROUP




Item   Part No.   Unit   Description

 1     302776      1     Flywheel Assembly
 2     301291      1     Ring Gear
 3     302733     5      Bolt
 4     301293      1     Plate
 5     301294     10     Bolt
 6     301295      1     Starter Assembly
 7     299514     2      Bolt
 8     301297     2      Nut
 9     299583     2      Lock Washer
10     300208      1     Nut
11     299583      1     Lock Washer
12     301933      1     Solenoid




                          25
NOZZLE HOLDER GROUP




         26
                  NOZZLE HOLDER GROUP




Item   Part No.     Unit   Description

 1     302777        1     Over Flow Pipe
 2     301299        1     Over Flow Pipe
 3     302269        2     Clamp
 4     301300        1     Screw
 5     301241        1     Gasket
 6     302735        3     Injector
 7     301303        3     Gasket
 8     301304        1     Injector Pipe
 9     301305        1     Injector Pipe
10     302778        1     Injector Pipe
11     301306        2     Clamp
12     301307        2     Clamp
13     298794        2     Screw with Washer
14     301754        3     Glow Plug
15     301309        2     Glow Plug Wire
16     302269        2     Clamp
17     299828        1     Mounting Plate
18     299829        1     Fuel Return Connector
19     256747        1     Fuel Return Kit




                            27
SPEED CONTROL PLATE GROUP




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            28
             SPEED CONTROL PLATE GROUP




Item   Part No.   Unit   Description

 1     301591      1     Speed Control Plate
 2     301235      1     Gasket
 3     302618      2     Bolt
 4     299365      2     Bolt
 5     301241      2     Gasket
 6     301592      1     Governor Lever
 7     301593      1     Collar
 8     302750      1     D-Ring
 9     301326      1     Speed Control Lever
10     301594      2     Nut
11     301595      2     Lever Shaft
12     302751      1     Engine Stop Lever
13     301588      1     Spring Pin
14     301496      1     D-Ring
15     301328      1     Spring
16     298826      2     Stopper
17     301596      1     Bolt
18     298684      3     Nut
19     302752      1     Control Plate Assembly




                          29
"
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                30
                  GOVERNOR GROUP



Item   Part No.   Unit   Description

 1     301301      1     Start Spring
 2     302747      1     Governor Spring
 3     302748      1     Fork Lever Assembly
 4     302749      1     Fork Lever Complete
 5     301324      1     Fork Lever Assembly
 6     301587      1     Lever Shaft
 7     301588      1     Spring Pin
 8     300189      1     Bolt
 9     300187      1     Lock Washer
10     301589      1     Fork Lever Holder
11     301590      2     Bolt
12     301561      2     Washer




                          31
WATER FLANGE GROUP




       32
                    WATER FlANGE GROUP



Item   Pari No.   Unit   Description

 1     302090            Hose
 2     299033      1     Washer
 3     299032      1     Bolt
 4     301089      1     Clamp
 5     301078      1     Hose
 6     298648      2     Clamp
 7     302755      1     Water Flange
 8     301333      1     Gasket
 9     302661      2     Bolt
10     301600      1     Bolt
11     300235      1     Water Pipe
12     301335      1     Water Pipe
13     301397      2     Clamp
14     301358      1     Thermostat
15     302646      1     Hose
16     299066      1     Temperature Sender
17     301059      1     Thermostat Housing
18     239138      1     Drain Cock
19     300330      2     Bolt
20     299033      2     Lock Washer
21     231874      2     Washer
22     302217      1     Elbow
23     374747      1     Clamp
24     301065      1     Hose
25     300237      1     Gasket
26     302391      2     3/8 x 5/8 Hose Adapter
                           (Hot Water Heater)




                                 33
     FUEL CAMSHAFT GROUP




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              34
                  FUEL CAMSHAFT GROUP



Item   Part No.     Unit   Description

 1     302779        1     Injection Pump
 2     302780        2     Pump Shim
 3     301311        2     Bolt
 4     301312        2     Stud
 5     301313        2     Nut
 6     299369        4     Lock Washer
 7     301314        1     Eye Joint
 8     302781        1     Fuel Camshaft Assembly
 9     302782        1     Fuel Camshaft
10     301317        1     Bearing
11     301318        1     Pump Gear
12     299549        1     Key
13     301571        1     Sleeve
14     301572        1     Ball Case
15     301573       32     Ball
16     300198        1     Cir-Clip
17     299534       8      Ball
18     301319        1     Bearing
19     301320        1     Cir-Clip
20     301574        1     Camshaft Retainer
21     302687        2     Bolt
22     302783        1     Pump Shim




                            35
             WATER PUMP G ROUP




13
     \

         \
         @
                     36
                     WATER PUMP GROUP



 Item     Part No.   Unit   Description

  1       302756      1     Water Pump Assembly
  2       301518      1     Pump Flange
  3       301337      1     Bearing
  4       302757      1     Seal
  5       302758      1     Impeller
  6       302493      1     Return Pipe
  7       301340      1     Gasket
  8       301601      4     Bolt
  9       302754      1     Bolt
 10       302753      1     Drive Pulley
 11       301329      1     Pump Pulley
 12       301330      4     Bolt
 13       301331      2     Pulley Washer
15 & 14   303068            P.T.D. Pulley Kit 5" x 3/8 Grove
                              Pulley & 3 all HD. Cap.

  14      301847      1     P.T.D. Pulley 5" x 3/8" Grove
  15      302046      3     Cap. Soc. HD. 8 mm x 1.25 x 30 mm




                              37
         FUEL FILTER GROUP




303032




                38
                  FUEL FitTER GROUP



Item   Part No.   Unit   Description
 1     301385      1     Electric Fuel Pump
 2     299855      1     Bleeder Bolt
 3     299856      1     O·Ring
 4     301602      1     Filter Cover
 5     298854      1     Fuel Filter
 6     298853      1     Fuel Filter Assembly
 7     300128      1     Fuel Pump Filter & Gasket
 8     299639      1     Cover Gasket
 9     299803      1     Cover
10     302634      1     Fuel Filter Brkt.
lOA    303032      1     Fuel Filter Brkt.




                            39
NAME PLATE GROUP




                   1




       40
                  NAME PLATE GROUP




Item   Part No.   Unit   Description

 1     298851      1     Label, Glow Plug
 2     299609      1     Label, Oil
 3     298850      1     Label, Instruction
 4     298849      1     Label, Instruction
 5     298847      1     Label, Drainage




                          41
     ALTERNATOR GR OUP




                         5
13




          42
                  ALTERNATOR GROUP



Item   Part No.   Unit   Description

 1     298466       1     Nut
 2     230144       1     Nut
 3     231895       1     Split Washer
 4     298461       2     Washer
 5     301004       1     Alternator Support
 6     302280       1     Alternator
 6A    300746       1    12V 72 amp All.
 7     300995       1    Alternator Spacer
 8     301011       1    Alternator Spacer
 9     301075       1    Alternator Bracket
10     231876       1    Washer
11     231091       1     Hex Head Cap Screw 3/8-1 6 x
                            3-1/4
12     300977       1     Hex Head Cap Screw 8m x 80
13     301012       1     Hex Head Cap Screw 6m x 75
14     299033       2     Split Washer
15     299032       1     Hex Head Cap Screw 6 x 1.00 x
                            25
16     231874       2     Washer
17     230157       1     Hex Head Cap Screw 5/1 6-18 x
                            3/4
18     231891       1     Split Washer
19     231875       1     Washer
20     301074       1     Alt. Adjustment Arm
21     299369       1     Washer
22     301600       1     Hex Head Cap Screw
23     302084       1     V-Belt




                           43
HEAT EXCHANGER GROUP




 1




                   ~--®
                   ~




     12




          44
                  HEAT EXCHANGER GROUP



Item   Part No.     Unit   Description

 1     230147        3     Nut
 2     276440        2     Stud
 3     298599        1     Exhaust Flange
 4     298600        1     Gasket
 5     286075        1     Fitting
 6     298648        4     Clamp
 7     302643        1     Hose
 8     301083        2     Clamp
 9     230147        3     Nut
10     300312        1     Hose
11     301457        1     End Cap & Gasket
12     303145        1     Heat Exchanger 2" x 16" w/Brkt on
13     301068        1     Zinc Pencil 3/8 NPT x 1 1/2 x 1/2 Dia
14     015395        2     Washer
15     231056        2     Bolt




                             45
Bell HOUSING GROUP




       46
                  BEll HOUSING GROUP



lIem   Part No.    Unit   Description
  1    301914       1     Dampener Mounting Plate
  2    299156       1     Dampener
  3    298459       8     Lock Washer
  4    298458       8     Bolt
  5    230141       3     Nut
  6    231891       9     Lock Washer
  7    231875       9     Plain Washer
  8    302396       1     Bell Housing
  8A   302409       1     Pad Rubber HE
  9    298622       7     Bolt
10     300115       1     Transmission
lOA    299942       1     V-Drive Transmission Not Shown
11     300974       4     Flex Mount
12     298461       6     Lock Washer
13     231190       8     Nut Jam
14     298460       6     Bolt
15     298468       6     Bolt
 16    298461       6     Lock Washer
 17    300427       1     Shift Bracket
 18    300244       1     Vertical Shift Bracket
 19    231875       1     Plain Washer
 20    303146       1     Heat Exchanger Pad
                          Sell Hsg. 2" Radius
                          New Style




                           47
THROTTLE BRACKET GROUP




          48
                  THROTTLE BRACKET GROUP




Item   Part No.      Unit   Description

 1     256934         1     Throttle Bracket Assembly
 2     015434         6     Nut
 3     300979         1     Bracket Support
 4     299653         1     Cable Clamp
 5     015360         5     Screw
 6     300090         1     Lever Spacer
 7     230281         1     Cotter Pin
 8     300826         1     Lever
 9     231452         1     Shoulder Screw
10     230184         4     Jam Nut
11     231907         2     Lock Washer
12     299019         1     Cable Pivot
13     299767         2     Ball Joint
14     300978         1     Adjustment Rod
15     298630         1     Cable Cap
16     302635         1     Throttle Bracket




                            49
                                                                    WIRING DIAGRAM



                  Glow PIUIJII (1 per cyl,)




                                                                  Starter




                                                                    +


                                                         Tomp.
                                                         Sender




                                                                                                            t
                                                                                                            o




                                                                                                                      , ,
                                                                                                                      ,,
                                                                                                                          ..        ~~,
                                                                                                                                    Harness

                                                   ~                                                              1   2   3     4

                                                   ~                                                              8 7 6 5


                                                                                         EOIenolon Hame.s




                                                                            Attern.,o,




                       Glow PIUII" (1 per "1'1.)




                                          ·
                                          ,                                                                               !
                                                                                                                                ,
                                                                                                                                ~
                                                                                                                                              t
                                                                                                                                         ·

                                                     ..
                                                   ,,,
                                                   ,, ,    Engine
                                                           Hame.s
                                                                                                                  ..
                                                                                                                ,, ,
                                                                                                                ,,,           ~~,

                                                                                                                              Harne ··

WIRE NO.   COLOR


                                                   ~
                                   WIRE SIZE
 1
 2
 3
           Black
           Grey
           Yellow*Red
                                          #10
                                          #10
                                          #16
                                                                                    Exten.len Horne""           ~
 4         Orange                         #10
 5         Red                            #10
 6         Purple                         #16
 7         Lt. Blue                       #16
 8         Tan                            #16
 9         Open                           #14
10         Grey                           #16
11         Orange-Red                     #14



                                                                                           50
        SHERWOOD WATER PUMP 1\1 O. 302648




Item   Part No.   Unit   Description

 1     302873      1     Impeller
                         OR       Houslng
                                      .
 2     302877      1      - Ing
 3     302871      1     Cam Screw
 4     302872      1     Cam
 5     302875      1     Impeller
 6     302867      1     Cir-Clip
 7     302876      1     Flat Washer
 8     302880      1     Seal Seat
 9                       Not Available 0
                         Cir-CI'           rder #13
10     302868      1     C     Ip Internal
11     302867      1      IF-Clip External
12     302884      2     Ball Bearing
13     302885      1     Seal & Seat A
                         Cir-cr         ssembly
14     302867      1           Ip External
15     302874      1     Key
16     302865      1     Shaft
17     302878      1     End Plale
18     302879      1     Gasket
19     302882      1     Pump Body
20     302870      3     Lock Washer
21     302869      3     Bolt
                                                      ---'

                         51
     NOVATRON PANELS




o           o             o




o            o            o
    300690 CUSTOM PANEL




o           o             o




o            o            o

    300685 DELUXE PANEL




            52
                             NOVATRON PANELS




      o                                 o                               o




                                                   ©

           @@
      o                                 o                               o

                          300680 STANDARD PANELS




                      NOVATRON INSTRUMENT PANEL


Part No.     Unit         Description
300690     Optional       Special Deluxe Panel-Tachometer w/Hourmeter
                          w/Warning Light and 8uzzer
301101     Optional       Blank Panel w/Holes
300685     Optional       Deluxe Panel- w/Tachometer
301100        1           Blank Panel w/Holes
300680        1           Standard Panel
301099        1           Blank Panel w/Holes
300668        1           Ammeter
300669        1           Oil Light
300670        1           Temperature Gauge
300671        1           Ignition Switch
300672        2           Glow and Start Button
300673        1           35 Amp Circuit Breaker
300674        1           10 Amp Circuit Breaker
300675        1           10 Foot Extension Harness
300676        1           Panel Harness Assembly
300684     Optional       Tachometer for 300685 Panel
300687     Optional       Tachometer w/Hourmeter for 300690 Panel
300688     Optional       Buzz Light for 300690 Panel
300689     Optional       Tachometer Wire for 300690 Panel
300708     Optional       5 Foot Extension Harness
298586     Optional
                      i
                                        53
         256945
"8" SPARE PARTS KIT M3·20




         256947
"A" SPARE PARTS KIT M3·20




            54
         STANDARD COUPLING KITS

                  Rigid            Flex
3/4"             256741            298568
7/8"             256742            298569
1"               256743            298484
1-1/8"           256744            298570
1-1/4"           256745            299300




           V-DRIVE COUPLING KITS

                 Rigid             Flex
3/4"             256775            256780
7/8"             256776            256781
1"               256777            256782
1-1/8"           256778            256783
1-1/4"           256779              N/A




               Top Gasket Set
              M3·20      256950

           Complete Gasket Set
             M3-20 256951




                      55
(


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Disclaimer:
The information on this web site has not been checked for accuracy. It is for entertainment purposes only and should be independently verified before using for any other reason. There are five sources. 1) Documents and manuals from a variety of sources. These have not been checked for accuracy and in many cases have not even been read by anyone associated with L-36.com. I have no idea of they are useful or accurate, I leave that to the reader. 2) Articles others have written and submitted. If you have questions on these, please contact the author. 3) Articles that represent my personal opinions. These are intended to promote thought and for entertainment. These are not intended to be fact, they are my opinions. 4) Small programs that generate result presented on a web page. Like any computer program, these may and in some cases do have errors. Almost all of these also make simplifying assumptions so they are not totally accurate even if there are no errors. Please verify all results. 5) Weather information is from numerious of sources and is presented automatically. It is not checked for accuracy either by anyone at L-36.com or by the source which is typically the US Government. See the NOAA web site for their disclaimer. Finally, tide and current data on this site is from 2007 and 2008 data bases, which may contain even older data. Changes in harbors due to building or dredging change tides and currents and for that reason many of the locations presented are no longer supported by newer data bases. For example, there is very little tidal current data in newer data bases so current data is likely wrong to some extent. This data is NOT FOR NAVIGATION. See the XTide disclaimer for details. In addition, tide and current are influenced by storms, river flow, and other factors beyond the ability of any predictive program.