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Universal Diesel M 25 Parts Manual




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Parts List
M25 XP
Part number 200142
Edition 1
October 1990
PAGE
Group 44 47
Bell Housing Group 52 53
Camshaft Group 18 19
Control Panels 60
64
Crankcase Group 23
Cylinder Head Group 67
Engine Stop Lever Group 20 21
Flywheel Group 24 25
Fuel Camshaft Group 34 35
Fuel Filter Group 38 39
Gear Case Group 89
Governor Group 30 31
Head Cover Group 12 13
Heat Exchanger Group New 48 49
Heat Exchanger Group Old 50 51
Inlet Manifold Group 14 15
Main Bearing Case Group 10 11
Name Plate Group 42 43
Nozzle Holder 40 41
Nozzle Holder Group 26 27
Oil Pan Group 45
Orberdorfer Water Pump 57
Piston Crankshaft Group 22 23
Sherwood Water Pump 56
New Sherwood Water Pump 58
Spare Parts Gaskets Sets 63
Speed Control Plate Group 28 29
Throttle Bracket Group 54 55
Valve Rocker Arm Group 16 17
Water Flange Group 32 33
Water Pump Group 36 37
Wiring Diagram 59
HOW TO ORDER PARTS
WHEN ORDERING PARTS SPECIFY MODEL AND SERIAL NUMBER OF ENGINE
This information is absolutely essential for the correct execution of your order We do not responsible for errors or delays where this is NUMBER on
upper left hand corner of block ignition side facing flywheel end front of in block directly above flywheel housing under front oil filler
On engine nameplate located on reverse gear housing cover
On engine nameplate located on engine PARTS
Parts may be returned for credit subject to authorization by the factory factory inspection and ac
ceptance upon receipt and a 15 ReStocking charge
A return goods authorization number must be requested from the factory prior to returning the parts
All return shipments must be fully PREPAID and clearly marked with shippers name and OR DAMAGE IN TRANSIT
Our ceases upon delivery of shipments to the common carrier Any claims for loss
or damage in transit must be filed with the CLAIMS
All claims for shortage must be filed within ten 10 days after receipt of shipment and must by packing list
ALL ORDERS FOR REPAIR PARTS MUST BE PLACED THROUGH OUR IN
YOUR AREA
CRANKCASE GROUP
CRANKCASE GROUP
Item Part No Unit Description
1 300129 1 Complete Crankcase
1A 302182 Complete Block M25XP
2 Order by Item No 1
3 299352 3 Expansion Plug
4 299353 1 Expansion Plug
5 299354 5 Sealing Cap
6 299355 1 Sealing Cap
7 299356 6 Plug
8 299357 3 Plug
9 299358 1 Plug
10 299359 2 Straight Pin
11 299360 2 Straight Pin
12 301484 2 Pipe Pin
13 301485 1 Pipe Pin
14 300130 3 Cylinder Uner
14A 302272 Cylinder Uner M25XP
15 299362 1 aRing
16 299363 1 Water Cover
17 299364 1 Water Cover Gasket
18 299462 2 Bolt
19 301486 1 Drain Cock Plug
20 299405 1 Oil Pump Assembly
21 299406 1 Oil Pump Packing
22 300143 4 Bolt
23 301487 1 Drain Cock
24 299407 1 Oil Pump Drive Gear
25 299408 1 Feather Key
26 299409 1 Nut
27 299413 1 Claw Washer
28 299964 1 Oil Switch
29 301057 1 3 4 Point Combination Mount
30 300284 1 Front Mount Port Side
300286 1 Front Mount Starboard Side
31 300514 4 Flexible Mount Nut
32 300961 1 Front Mount Port Side
300736 1 Front Mount Starboard Side
33 298617 2 Hex Head Cap Screw
34 298463 6 Washer Split Lock
35 299510 4 Screw Hex Head Cap
OIL PAN GROUP
OIL PAN GROUP
Item Pari No Unit Description
1 300134 1 Gauge Oil
2 301488 1 Bracket
3 300206 1 Bolt
4 300031 2 Washer Plain
5 300720 1 Gauge Oil Guide
6 300208 1 Nut
7 300132 1 Gasket Oil Pan
8 299462 2 Bolt
9 302237 1 Gasket Oil Gauge
10 300131 1 Oil Pan
11 299373 1 ORing
12 300133 1 Filter Oil
13 301497 1 Split Washer
14 300008 1 Bolt
15 300724 1 Drain Kit
16 299368 18 Bolt
17 299369 18 Washer Spring
18 300207 1 Plug
19 300612 1 Oil Drain Plug Gasket
20 301023 1 Drain Plug Adapter For Hose Kit
21 300151 1 Drain Plug Only
22 301877 1 Dip Stick For Block Mtg GENS
23 301431 2 Washer Oil Drain Kit 50
CYLINDER HEAD GROUP
CYLINDER HEAD GROUP
Item Part No Unit Description
1 298666 2 Engine Hook
2 300135 1 Stud
3 300008 1 Bolt
4 299529 1 Nut
5 299515 2 Spring Washer
6 300136 1 Cylinder Head Assembly
6A 302183 Cylinder Head Assembly M2 5XP
7 Order by Item No6
8 299905 5 Sealing Cap
9 299906 1 Sealing Cap
10 299356 2 Plug
11 2993B6 3 Inlet Valve Guide
12 299394 3 Exhaust Valve Guide
13 300137 12 Cylinder Head Bolt
14 300138 2 Cylinder Head Stud
15 300139 2 Cylinder Head Nut
16 300141 1 Cylinder Head Gasket
16A 302184 Cylinder Head Gasket M25XP
17 300142 AR Cylinder Head Gasket Shim
17A 302185 Cylinder Head Gasket Shim M25XP
GEAR CASE GROUP
GEAR CASE GROUP
Item Part No Unit Description
1 300140 1 Gear Case Assembly
2 Order by Item No 1
3 299395 2 PIU9
4 300160 3 ORing
5 301489 1 Start Spring Pin
6 300180 1 Gear Case Gasket
7 299399 7 Bolt
8 299400 5 Bolt
9 299401 1 Bolt
10 299402 1 Bolt
11 301490 1 Joint Pipe
12 299404 1 Oil Seal
13 300209 1 Oil Filter
14 299374 1 Relief Valve Assembly
15 Order by Item No 14
16 299376 1 ORing
17 301357 1 Water Pump 302648 lPC New Sherwood Water Pump
18 298485 1 Gasket WP MTG
19 300096 4 Stud
20 298684 4 Nut
21 299403 4 Spring Washer
22 302678 1 Gasket
23 302679 2 Clamp
24 299032 2 Bolt
25 299033 2 Washer
MAIN BEARING CASE GROUP
MAIN BEARING CASE GROUP
Item Part No Unit Description
1 299414 1 Main Bearing Case Assembly
2 Order by Item No1
3 Order by Item No 1
4 299415 6 Bearing Case Bolt
5 299416 6 Bearing Case Washer
6 299417 1 Bearing Case Gasket
7 300144 1 Bearing Case Cover
300815 1 Bearing Case Cover Oversize
8 299418 1 Bearing Case Cover Gasket
9 299432 9 Bolt
10 299432 8 Bolt
11 299419 1 Oil Seal
301085 1 Oil Seal Oversize
12 299420 1 Main Bearing 2 Case Assembly
13 Order by Item No 12
14 Order by Item No 12
15 300145 2 Bearing Case Bolt
16 299421 2 Bearing Case Washer
17 300146 1 Main Bearing 3 Case Assembly
18 Order by Item No 1 7
19 Order by Item No 1 7
20 300813 1 Sheeve Wear Ring
HEAD COVER 12
HEAD COVER GROUP
Item Part No Unit Description
1 300157 1 Cylinder Head Cover
2 300158 1 Head Cover Gasket
3 239457 3 Cap Nut
4 299459 3 Gasket
5 299460 3 Decompression Hole Cover
6 299461 3 Cover Gasket
7 299462 6 Bolt
8 299464 1 Oil Filler Plug
9 299465 1 ORing
10 300159 1 Decompression Shaft
11 299467 3 Compression Bolt
12 299468 3 Nut
13 299469 1 ORing
14 299470 1 Decompression Wire Holder
15 299462 2 Bolt
16 299471 1 Decompression Spring
17 298835 1 Bolt
18 299369 3 Spring Washer
19 301391 1 Breather Element 1 Plate
20 301392 1 Breather Element 2 Plate
21 300148 1 Breather Element
22 301393 1 Breather Oil Shield
23 301399 2 Screw
24 299854 1 Breather Elbow
25 301491 1 Pipe Clamp Hose
26 301396 1 Breather Hose
27 301395 1 Lever
28 301394 1 Shaft
INLET MANIFOLD GROUP
INLET MANIFOLD GROUP
Item Part No Unit Description
1 300149 1 Inlet Manifold
2 299430 1 Gasket Inlet Manifold 1
3 299431 2 Gasket Inlet Manifold 2
4 299432 4 Bolt
5 299399 1 Bolt
6 300150 1 Bolt
7 299363 2 Washer Spring
8 300263 1 Filler Intake Air Old Style NLA
9 299435 3 Gasket Exhaust Manifold
10 300095 6 Studs Manifold
11 298684 6 Nut
12 299956 1 Radiator Cap 14 PSI
13 301014 1 Manifold Exhaust
14 239136 1 Plug Pipe 1827
15 301049 1 Filter Element
16 301138 1 Filter Air New Style
17 302181 1 Filter Air Alum 15
VALVE ROCKER ARM GROUP
VALVE ROCKER ARM GROUP
Item Part No Unit Description
1 300152 3 Inlet Valve
2 300153 3 Exhaust Valve
3 299438 6 Valve Spring
4 299439 6 Valve Spring Retainer
5 299440 12 Valve Spring Collet
6 299441 6 Valve Stem Seal
7 299442 6 Valve Cap
8 300154 1 Rocker Arm Shaft Assembly
9 Order by Item No 8
10 300155 2 Set Screw
11 299444 3 Rocker Arm Bracket
12 299445 3 Stud
13 299446 3 Nut
14 300156 3 Plain Washer
15 299447 1 Set Screw
16 299448 6 Rocker Arm Washer
17 299449 2 Rocker Arm Spring
18 299450 2 External CirClip
19 300227 6 Rocker Arm Assembly
20 Order by Item No 19
21 300228 6 Rocker Arm Bushing
22 299453 6 Adjusting Screw
23 299454 6 Nut
CAMSHAFT GROUP
CAMSHAFT GROUP
Item Part No Unit Description
1 299472 6 Tappet
2 299473 6 Push Rod
3 300161 1 Camshaft Assembly
4 Campshaft Order by Item No 3
5 300162 2 Blind Plug
6 299475 1 Camshaft Gear
7 299476 1 Feather Key
8 299477 1 Campshaft Stopper
9 299535 1 External CirClip
10 299462 2 Bolt
11 299478 1 Idler Gear Assembly
12 Order by Item No 11
13 300163 2 Idler Gear Bushing
14 299480 1 Idler Gear Collar 1
15 299481 1 Idler Gear Collar 2
16 299482 1 External CirClip
17 299483 1 Idler Gear Shaft
18 299462 3 Bolt
19 299369 2 Spring Washer
ENGINE STOP LEVER GROUP
I
ENGINE STOP LEVER GROUP
Item Part No Unit Description
1 299486 1 Cover
2 299484 1 Pump Gasket
3 299527 3 Bolt
4 300164 1 Idling Apparatus Assembly
5 301492 1 Adjusting Bolt Assembly
6 Order by Item No5 Adjusting Bolt
7 Order by Item No5 Spring
8 301493 1 Nut
9 301494 1 Cap Nut
10 301495 2 Gasket
11 301417 1 Cap
12 300229 1 Engine Stop Lever Assembly
13 300173 1 Injection Pump Cover
14 Order by Item No 27 Shaft Lever
15 Order by Item No 27 Engine Stop
Lever
16 301496 1 ORing
17 301498 1 Spring Pin
18 301499 1 Spring
19 298826 1 Stopper
20 299041 1 Nut
21 Non Sale Wire
22 Non Sale Lead Sealing
23 300230 1 Breather Gasket
24 299462 3 Bolt
25 299432 1 Bolt
26 301398 1 Wire Holder
27 301500 1 Lever Shaft Assembly
28 300008 1 Bolt
PISTON CRANKSHAFT GROUP
m 22
PISTON CRANKSHAFT GROUP
Item Part No Unit Description
1 300165 3 Piston Std
lA 302186 Piston Standard M25XP
301520 3 Piston 05
2A 302187 Piston Ring Assembly M25XP
301521 3 Piston Ring Assembly 05
3 299489 3 Piston Pin
4 299490 6 Piston Pin CirClip
5 299491 3 Connecting Rod Assembly
6 Order by Item No 5
7 301154 3 Piston Pin Bushing
8 299493 6 Connecting Rod Bolt
9 299494 6 Rod Bearing Std
300779 6 Rod Bearings 2 mm
300780 6 Rod Bearings 4 mm
10 300167 1 Crankshaft Assembly
lOA 302188 Crankshaft Assembly M25XP
11 Order by Item No 10
12 299385 3 Pin Plug
13 300168 1 Crankshaft Gear
14 299496 1 Feather Key
15 299497 1 Crankshaft Oil Slinger
16 299498 1 Crankshaft Collar
17 299499 1 ORing
18 299500 1 Bearing
300752 Bearing 02 mm Oversize
300753 Bearing 04 mm Oversize
19 299501 2 Bearing Metal 2
300754 2 Main Bearing 1 2 mm
300755 2 Main Bearing 1 4 mm
20 299502 2 Side Metal 1
21 299503 2 Side Metal 2
22 300813 1 Crankshaft Sleeve
23 299950 1 Bearing
24 299949 1 Oil Seal
FLYWHEEL 24
FLYWHEEL GROUP
Item Part No Unit Description
1 300169 1 Assembly Flywheel
2 299506 5 Bolt Flywheel
3 300170 1 Washer Flywheel
4 300171 1 Washer 2 Flywheel
5 300172 8 Bolt
6 299511 8 Spring Washer
7 299509 1 Pin Straight
8 299508 1 Rear End Plate
9 299515 2 Washer Spring
10 298539 2 Bolt
11 299512 1 Assembly Starter
12 300538 1 Solenoid wstuds
12A 299771 1 Solenoid wscrews
NOZZLE HOLDER GROUP
NOZZLE HOLDER GROUP
Item Part No Unit Description
1 298787 1 Nozzle Holder Assembly No1
2 298788 2 Nozzle Holder Assembly No2
3 299519 3 Gasket
4 299521 1 Injection Pipe No 1
5 299522 1 Injection Pipe No 2
6 300174 1 Injection Pipe No 3
7 298792 2 Pipe Clamp No 1
8 298793 2 Pipe Clamp No 2
9 298794 2 Screw with Washer
10 299685 3 Glow Plug
11 299523 2 Glow Plug Code
12 299520 2 Fuel Overflow Hose
12A 302923 1 Fuel Return AssyMetal
13 302269 6 Pipe Clip
14 299831 1 Fuel Return Hose
15 299828 1 Mounting Bracket
16 299829 1 Fuel Return Connector
17 256747 1 Fuel Return Kit
SPEED CONTROL PLATE GROUP
f1I
SPEED CONTROL PLATE GROUP
Item Part No Unit Description
1 301501 1 Adjusting Bolt
2 301502 1 Nut
3 301503 2 Gasket
4 301504 1 Cap Nut
5 301505 1 Cap
6 300178 1 Speed Control Lever
7 299540 1 Feather Key
8 299541 1 ORing
9 299542 1 Plain Washer
10 299543 2 Nut
11 299544 1 Friction Plate
12 300179 1 Speed Control Plate
13 299545 1 Control Plate Gasket
14 299432 3 Bolt
15 300096 1 Stud
16 298684 3 Nut
17 299369 1 Spring Washer
18 298826 2 Stopper
19 Non Sale Wire
20 Non Sale Lead Sealing
GOVERNOR GROUP
I II 12
VI 18
GOVERNOR GROUP
Item Part No Unit Description
1 298828 1 Start Spring
2 300028 1 Governor Spring 1
3 300029 1 Governor Spring 2
4 300691 1 Governor Lever Assembly
5 300182 1 Fork Lever Assembly
6 300183 1 Fork Camp Lever
7 300184 1 Fork Lever
8 Order by Item No6
9 Order by Item No 6
10 Order by Item No6
11 Order by Item No 6
12 Order by Item No 6
13 1 Fork Lever 2
14 300185 1 Fork Lever Shaft
15 300186 1 Bolt
16 300187 2 Spring Washer
17 300188 1 Fork Lever Holder
18 300189 1 Bolt
19 299432 2 Bolt
WATER FLANGE 32
WATER FLANGE GROUP
Item Part No Unit Description
1 239138 1 Drain Cock 18 MPT
2 300099 1 Thermostat Housing
3 299066 1 Temperature Sender
4 300237 1 Gasket Thermostat Housing
5 301358 1 Thermostat 1600
6 300235 1 Pipe
7 301397 2 Hose Clamp USA
8 300236 1 Hose
9 300330 2 Thermostat Mounting Bolts
6mm x 50mm
10 299462 3 Bolt
11 298684 1 Nut
12 299369 1 Spring Washer
13 300233 1 Flange Water
14 300234 1 Gasket Water Flange
15 301506 1 Stud
16 298648 4 Hose Clamp No 12
17 300102 1 Wire Flex Hose 78 ID x 27112 Lg
18 286075 1 Hose Connector 34 MPT to
78 ID Hose
19 300101 1 Wire Flex Hose 78 ID x 7 Lg
20 298644 1 Hose Connector EL90 34 MPT to
78 Hose
21 302391 2 38 x 58 Hose Adapter Heater By Pass
FUEL CAMSHAFT GROUP
FUEL CAMSHAFT GROUP
Item Pari No Unit Description
1 300191 1 Pump Injection
2 300192 1 Shim Pump Injection
3 299527 2 Bolt
4 300231 2 Stud
5 299529 2 Nut
6 299583 2 Washer Spring
7 300193 1 Camshaft Fuel
8 300194 1 Camshaft Fuel
9 300195 1 Bearing Ball
10 300196 1 Gear Injection
11 299531 1 Key Feather
12 300197 1 Sleeve Governor
13 300198 1 CirClip
14 299532 1 Case Governor Ball
15 299533 30 Ball
16 300199 1 CirClip
17 299534 8 8all
18 299535 1 CirClip External
19 299536 1 Bearing Ball
20 299537 1 CirClip External
21 300200 1 Stopper Fuel Camshaft
22 299462 2 Bolt
23 299380 2 Lock Washer
24 301509 2 Stud
25 297872 1 Packing Fuel Pump
26 299822 1 Cover
27 299542 2 Washer Spring
28 298684 2 Nut
29 300202 2 GaSket 81eed Screw
30 301163 1 Bleed Screw
30A 301936 1 Bleed Screw Adaptor M2SXP
31 301164 1 GaSket
32 299748 1 Screw
33 300050 1 Bleed Valve Assy
34 299428 1 Fuel Inlet Joint
WATE R PUMP GROUP
WATER PUMP GROUP
Item Part No Unit Description
1 300203 1 Water Pump Assembly
2 Order by Item No 1
3 301518 1 Water Pump Glange
4 301158 1 Bearing
5 301159 1 Mechanical Seal Assembly
6 301160 1 Water Pump Impeller
7 301519 1 Water Return Pipe 1
300204 1 Water Pump Gasket
300205 4 Stud
10 298684 4 Nut
11 299369 4 Spring Washer
12 300190 1 Fan Drive Pulley
13 299549 1 Feather Key
14 299550 1 Crankshaft Nut
15 300232 1 Crankshaft Washer
16 301515 1 Pulley Fan M25 Use 302189
16A 302189 0 Pulley Fan M25XP
17 301516 4 Bolt
18 301517 2 Fan Washer
19 300805 1 Belt
19A 300817 Belt M25XP
19B 302190 Belt M25 with Conversion Kit
20 302159 1 PTO Pulley 8 DP eM 35
21 302046 3 8 mm x 30 mm See Head Cap
FUEL FILTER GROUP
FUEL FILTER GROUP
Item Part No Unit Description
1 231059 2 Cap Screw
2 231875 4 Flat Washer
3 301602 1 Fuel Filter Cover
4 231906 2 Washer Lock
5 230141 2 Nut
6 300103 1 Bracket Fuel Filter
7 298605 2 Clamp Adjustable
8 298567 1 Fuel Hose
9 301385 1 Electric Fuel Pump
10 298854 1 Fuel Filter Element
11 299855 1 Bleed Screw
12 299856 1 ORing
13 298853 1 Fuel Filter Assembly
14 300128 1 Filter Gskt
15 299639 1 Gasket
16 299803 1 Cap
NOZZLE 8
NOZZLE Part No Unit Description
1 298787 1 Nozzle Holder Assembly 1
2 298788 2 Nozzle Holder Assembly 2
3 301508 1 Nut
4 301161 1 Eye Joint 1
5 301162 1 Eye Joint 2
6 301137 1 Plain Washer
7 Order by Item No 2
8 301509 1 Adjusting Washer
9 301510 1 Nozzle Spring
10 301511 1 Distance Piece
11 301512 1 Push Rod
12 301513 1 Nozzle Nut
13 301514 1 Nozzle Piece
NOTE Item Nos 1433 Available in Sizes
from 1 00 to 195 in 05 41
NAME PLATE GROUP
NAME PLATE GROUP
Item Part No Unit Description
1 298851 1 Glow Plug Label
2 299609 1 Oil Label
3 298850 1 Instruction Label
4 298849 1 Instruction Label
5 298847 1 Drainage Label
6 298627 1 Hurth Rev Gear Date Plate
7 299158 1 Hurth Rev Gear Cube Date Plate
8 300268 1 Engine Serial and Model Plate
GROUP
ALTERNATOR GROUP
Item Part No Unit Description
1 300105 1 Spacer Alternator Arm
2 299809 1 Alternator Adjusting Arm
3 231875 4 Washer 516 Plain
4 231891 3 Washer Spring Lock 516
5 301019 1 Screw Hex Head 51618 x 314
6 300805 1 VBelt
7 231057 1 Hex Head Cap Screw 51618 x 34
8 230141 1 Hex Nut 51618
9 230144 1 Hex Nut 3816
10 231895 1 Washer 38 Spring Lock
11 231876 2 Washer 38 SAE
12 302280 1 Alternator 51 AMP
12A 300746 1 12V 72AMP All wi AC TAB Larger Bolt Hole
1 MTG Spacer 1
13 300950 1 Bracket Alt Mounting Assembly
14 231093 1 Hex Head Cap Screw 3816 x 334
15 243061 1 Hex Head Cap Screw 51618 x 4112
M25 AND M25XP ALTERNATOR MOUNT CONVERSION KIT
M25 AND M25XP ALTERNATOR MOUNT CONVERSION KIT
Item Part No Unit Description
1 010377 1 3816 x 312 Hex HD Cap Screw
2 015250 1 51618 x 34 Hex HD Cap Screw
3 015251 1 51618 x 1 Hex HD Cap Screw
4 015386 1 516 FLT Washer
5 015395 2 516 Med SPR Lock Washer
6 015396 1 38 Med SPR Lock Washer
7 015419 1 3816 Hex Nut
8 298643 3 Hose Clamp
9 299033 1 61 MM ID x 118 MM OD x 16 MM
SPR Lock Washer
10 300095 4 6 MM DIA x 97 MM LG Stud
11 302150 1 Elbow 90 34
12 302086 1 1 ID x 90 MOdel Hose
13 302087 1 Alternator Mount M25XP
14 302088 1 Alternator ADJ Arm M25XP
15 302039 1 6 MM x 1 MM x 20 MM LF Hex
HD Cap Screw
16 302190 1 VBelt M25
16A 300817 1 VBelt 25XP
HEAT EXCHANGER GROUP NEW STYLE
HEAT EXCHANGER GROUP NEW STYLE
Item Part No Unil Description
1 298600 1 Gasket Exhaust Flange
2 298599 1 Exhaust Flange
3 276440 2 Stud 3816 24 x 1716
4 230147 3 Hex Nut 3824
5 286075 1 Hose Connector 34 MPT
6 298648 2 Hose Clamp No2
7 299079 Wire Flex Hose 78 10 1034 19
8 298974 1 Stud 3816 24 x 258
9 303070 2 Hose Clamp No 28
10 301069 1 Zinc Drain Plug
18 NPT x 178 x 316 DIA
lOA 301068 Zinc Drain Plug M25XP
299049 1 Heat Exchanger 2 x 16
11A 299835 1 PC Heat Exchanger M25XP 3
11 B 302631 1 PC New Style Heat Exchanger
wi MTG BRKTS 3xl 3
12 301142 1 New Heat Exchanger Bracket
13 299838 1 Cover Plate Gasket
14 321056 2 Bolt
15 015395 2 Lock Washer
HEAT EXCHANGER GROUP OLD STYLE
HEAT EXCHANGER GROUP OLD STYLE
Item Part No Unit Description
1 298600 1 Gasket Exhaust Flange
2 298599 1 Exhaust Flange
3 276440 2 Stud 31816 24 x 17116
4 230147 3 Hex Nut 31824
5 286075 1 Hose Connector 34 MPT
6 298648 2 Hose Clamp No2
7 299079 Wire Flex Hose 718 10 x 10314 Lg
8 298974 1 Stud 31816 24 x 2518
9 299726 1 Adapter 11828 x 11827 FPT
10 298605 1 Clamp Hose 112 Hose
11 299745 1 Hose 11410 x 6112 Lg
12 303070 2 Hose Clamp No 28
13 299342 2 Connector 11827 x 114 Hose
14 299964 1 Oil Switch
15 299271 1 Elbow 45 0
16 231037 2 Screw Hex Head Cap 11420 x 1
17 231907 2 Washer Int Lock
18 239136 2 Pipe Plug 118 Brass
19 231874 2 Washer Plain 1 14
20 299700 1 Oil Manifold
21 231059 4 Heat Exchanger Bracket Spacer
22 231875 2 Washer Plain 8mm
23 298461 2 Split Lock 8mm
24 299189 2 Hex Head Cap Screw Bmm x 35mm
25 300273 1 Heat Exchanger Bracket
Old Style 5421 HSG
26 299838 1 Cover Plate Gasket
27 299049 1 Heat Exchanger 2 x 16
28 301069 1 Zinc Drain Plug
BELL HOUSING GROUP
BELL HOUSING GROUP
Item Part No Unit Description
1 300315 1 Plate Damper Mounting
2 230141 1 Hex Nut 51618
3 231891 1 Washer 516 Lock
4 231875 14 Washer 516 Plain
5 231061 1 Hex Head Cap Screw 51618 x 112
6 300945 1 Sell Housing Eably No Radius
6A 302414 1PC New Style Sell Housing
7 298461 Oir Mt H Ex 3 Radius
8 298539 Washer 8mm Lock
9 300115 6 Hex Head Cap Screw 8mm x 28mm
299942 1 Standard 298468 1 V Drive 298458 6 Hex Head Cap Screw 8mm x 25mm
12 298459 8 Hex Head Cap Screw 5mm x 12mm
13 299156 8 Washer Split Lock
14 298460 1 Damper Reverse Gear
6 Socket Head Cap Screw 8mm x 25mm
15 298939 1 Dipstick
16 300427 1 Shift 8racket
17 300244 1 Vertical Shift Bracket
18 303147 1 Pad Rubber HE Backing
THROTTLE BRACKET GROUP
THROTTLE BRACKET GROUP
256773 THROTTLE Part No Unit Description
1 299767A 2 Ball Joint
2 230184 4 Hex Jam Nut 1428
3 299792A 1 Adjustment Rod
4 231907 2 Lock Washer 14
5 231890 2 Medium Spring Lock Washer No 10
6 294581 3 Machine Screw Nut No 1024
7 300958 1 Throttle Bracket
8 300090A 1 Spacer Lever
9 231906 2 Lock Washer 516
10 299290A 2 Hex Head Cap Screw 8mm x 787
11 298630A 1 Cable Clip
12 231211 2 Round Head Machine Screw No
1024 x 58
13 299019A 1 Pivot Throttle Cable
14 231452 1 Socket Head Shoulder Screw No
1024 x 14
15 300826A 1 Lever Throttle
16 230281 1 Cotter Pin
17 302002 1 Stop Cable 8rlct
SHERWOOD WATER
300986 PUMP
5 J
Item Part No Unit Description
1 299895 6 Cover Screws
2 299891 1 Pump Cover
3 295745 1 Cover Gasket
4 299893 1 Impeller Snap Rin
5 287439 1 Impeller 9
6 299896 1 Key
7 299888 1 Pump Shaft Old S
7A 301787 Pump Sh aft New S
tyle
8 299889 1 Water Seal tyle
9 299894 1 Cam
10 299890 1 Pump 80dy
11 299895 1 Cam Lockin
Oil Seal 9 Screw
12 262286 2
13 239136 1 Drain Plug
L J
OBERDORFER W
30135TER PUMP
litem
Part No
Unit Description
1 296580 4 Cover Screws
2 296578 1 Pump Cover
3 295626 1 Cover Gasket
4 295629 1 Impeller Snap R
5 295628 1 Impeller 109
6 296575 1 Pump Shaft Old S
6A 301788 Pump Shaft tyle
Cam New Style
7 298889 1
8 1 Pump Body
9 296580 1 Cam Lockin
Oil Seal 9 Screw
10 295627 2
11 296576 1 Drain Plug
12 302322 1 Carbon Bushing
SHERWOOD WATER PUMP NO 302648
Item Part No Unit Description
1 302873 1 Impeller Housi
2 302877 1 ORing ng
3 302871 1 Cam Screw
4 302872 1 Cam
5 302875 1 Impeller
6 302867 1 CirClip
7 302876 1 Flat Washer
8 302880 1 Seal Seat
9 Not Available 0
CirCr rder 13
10 302868 1 Ip Internal
11 302867 1 CClip External
12 302884 2 Ball Bearing
13 302885 1 Seal Seat A
CirCr E ssembly
14 302867 1 Ip xternal
15 302874 1 Key
16 302685 1 Shaft
17 302878 1 End Plate
18 302879 1 Gasket
19 302882 1 Pump Body
20 302870 3 Lock Washer
21 302869 3 Bolt
WIRING DIAGRAM
GkIw PlII9I 1 per cyI
Fuel Pump
WIrt
Swtteh
0I11II
GkIw Plug 1 per cyI
OIIre
Temp
i
0
0 0
0 0
WIRE
NO COLOR WIRE SIZE
1 Black 1110
2 Grey 10
7 5
3 YellowRed 6
Pone
7 5 1 2 3 H
I Orange 10
5 Orange
6 Purple 16
7 Lt Blue 16
8 Tan 16
Open 16 extension mess
10 Grey 16
11 OrangeRed 14
MEDALLION PANELS
No Long o o
o o o
299626 STANDARD PANEL
o o o
o o o
299683 DEWXE PANEL
NOVATRON PANELS
o o o
o o o
300690 CUSTOM PANEL
With Tachometer Hour Meter and Alarms
o o o
o o o
300685 DELUXE PANEL
With 61
NOVATRON PANELS
o o 0
o o 0
300680 STANDARD PANEL
No No Unit Optional Special Deluxe wHourmeter wWarning
light and Buzzer
301101 Optional Blank Panel Optional Deluxe Panel 1 Blank Panel 1 Standard Panel
301099 1 Blank Panel 1 1 Oil Light
300670 1 Temperature Gauge
300671 1 Ignition Switch
300672 2 Glow and Start Button
300673 1 35 Amp Circuit 1 1 0 Amp Circuit 1 1 0 Foot Extension 1 Panel Harness Optional
Tachometer for 300685 Panel
300687 Optional Tachometer wHourmeter for 300690 Panel
300688 Optional Buzz Light for 300690 Panel
300689 Optional Tachometer Wire for 300690 Panel
300708 Optional 5 Foot Extension Optional Engine Harness
256802
S SPARE PARTS KIT M25 M25XP
256912
A SPARE PARTS KIT M25 M25XP
Top Gasket Set
Complete Gasket Set
Top Gasket Set
M25XP 256921
Complete Gasket Set
M25XP 256930
STANDARD COUPLING KITS
Rigid Flex
34 256741 298568
78 256742 298569
1 256743 298484
118 256744 298570
114 256745 299300
VDRIVE COUPLING KITS
Rigid Flex
34 256775 256780
7 18 256776 256781
1 256777 256782
118 256778 256783
114 256779 NA
UNIVERSAL
DIESEL FAST MOVING PARTS
M25XP 3 Mfg Years 1986CURRENT
odel Number of cylinders
Cubic Inches 57 Horsepower 23 Weight 285
Air Filter 302181 au Pressure Switch 299964
Air Filter Element 301049 Panel Standard 300680
Alternator 302280 Panel Deluxe 300685
Ammeter 300668 Panel Custom 300690
Belt 300817 Pump Fresh Water 300203
Dipstick 300134 Pump Mounting Gasket 300204
Exhaust ManHoId 301014 Pump RebuRd Kit NA
A Exhaust Manifold Gasket 299435 Pump Sea Water 302648 E
Filter Lube au 300209 Pump Mounting Gasket 302678
Fdter Fuel au 298854 Pump Impeller 302875
FRter Electric UIt 300128 Pump Repair KIt NA
Gasket Head 302184 Pump Seal 302885
Gasket Oil Pan 300132 Pump Conversion Kit
Gasket Set Upper 256921 Oncludes pump 302837
Gasket Set Complete 256930 Pump Conversion Kit
Glow Plug 301754 excludes pump 302838
Hamess 5 FT EXT 300708 PTa Pulley Kit 302159 F
Hamess 10 FT EXT 300675 Pump Fuel UIt 301385
Hamess Engine 298586 Shim Cylinder Head 302185
B Heat Exchanger SEE BELOW Spare Parts Kit A 256912
Heat Exchanger End Cap SEE BELOW Spare Parts Kit B 256802
Heat Exchanger Gasket SEE BELOW Starter 299512
J Injector SEE BELOW Starter Solenoid SEE BELOW G
Injection Pump 300191 Tachometer 300684
Injection Hardware Kit NA Tachometer with Hour Meter 300687
Injector Nozzle 301514 Tank Coolant Recovery 300238
Injector Retum Une 302923 Thermostat Element 301358 H
Isolators 300514 Thermostat Element Gasket NA
Ignition Switch 300671 Thermostat MTG Gasket 300237
Manuals Operators 200157 Valve Cover Gasket 300158
Manuals Parts 200142 Water Temp Meter 300670
Manuals Technical 200155 Water Temp Sender 299066
Oil Drain Washer Kit 301431 Water Injected Elbow Nl
au Pump 299405 Zinc 301068 I
Notes
A QTY3 EXHAUST MANIFOLD GASKETS REQUIRED PER ENGINE
B 299049 2 DIAMETER X 16299835 3 DIAMETER X 13SAT ON A BRACKET
AND WAS CLAMPED ON 302631 3 DIAMETER X 13 BOLTS ON BY TWO MTG
BRACKETS THAT ARE ATTACHED TO HEAT EXCHANGER MOST RECENT
C PIN 299838 CONSISTS OF END CAP GASKET BOLTUSED ON 2 DIAMETER HE
PIN 301457 CONSISTS OF END CAP GASKET BOLTUSED ON 3 DIA HE
D QTYl 298787 QTY2 298788 INJECTORS USED PER ENGINE
E NEW STYLE SHERWOOD PUMP DOES NOT HAVE END COVER PLATE
INFORMATION ON OLD STYLE SHERWOOD OBERDORFER IN PARTS LIST
F THIS IS PULLEY ONLY YOU ALSO REQUIRE QTY3 CAPSCREWS PIN 302046
G PIN 300538 WITH STUDS OR PiN 299771 WITH SCREWS
H THERMOSTAT IS 160
1 301069 FOR 2 DIAMETER EXCHANGER OR 301068 FOR 3 DIAMETER EXCHANGER
Univarsal lVVl WESTERBEKE
MARINE POWER I UNIVERSAL
GINE DATA
Model Cubic Inches Horsepower Cylinders Weight Block Model
Years Approx Qty Sold
M12 244 10 2 175 8388 1200
M212 26 11 2 Z 87CUrrent 320
M15 3I 11 2 245 8283 370
M18 348 14 2 255 8388 2400
45 16 2 365 Z751 8283 230
M320 389 18 3 235 0640 88Current 525
M25 52 21 3 285 0850 8186 3650
M25XP 57 23 3 285 0950 86CUrrent 31oo
M30 68 24 3 425 011011102 8387 400
M430 52 25 4 Y850 88Current 470
M35 755 30 4 V1200 87Current 280
M40 91 32 4 V1502 82CUrrent 360
M50 115 44 4 545 V1902 82CUrrent 520
5411MlS 31 11 2 245 7782 2900
5416M20 45 16 2 36S Z7S1 7682 1000
5421M2S 52 21 3 285 0850 7881 1000
5424M30 68 24 3 01101 7783 1050
5432M40 91 32 4 V150I 7882 650
5444M50 115 44 4 545 V1902 8082 280
These models have been discontinued The models that replace them are in Mini series
UNIVERSAL
DIESEL FAST MOVING PARTS
19781981 5421
Model 5421125 Number of cylinders 3 Mfg Years 19811986 M
Cubic Inches 2
5 Horsepower 21 weight 28
Air Filter 302181 Oil Pressure Switch 299964
Air Filter Element 301049 Panel Standard 300680
Alternator 302280 Panel Deluxe 300685
Ammeter 300668 Panel Custom 300690
Belt 300805 Pump Fresh Water 300203
Dipstick 300134 Pump Mounting Gasket 300204
Exhaust Manifold 301014 Pump Rebuild Kit NA
A Exhaust Manifold Gasket 299435 Pump Sea Water 302648 E
Ater Lube Oil 300209 Pump Mounting Gasket 302678
Filter Fuel Oil 298854 Pump Impeller 302875
Filter Electric Uft 300128 Pump Repair Kit NA
Gasket Head 300141 Pump Seal 302885
Gasket Oil Pan 300132 Pump Conversion Kit
Gasket Set Upper 256836 ihcludes pump 302837
Gasket Set Complete 256808 Pump Conversion Kit
Glow Plug 299685 excludes pump 302838
Harness 5 FT EXT 300708 PTO Pulley Kit 302159 F
Harness 10 FT EXT 300675 Pump Fuel Uft 301385
Harness Engine 298586 Shim Cylinder Head 300142
B Heat Exchanger 299049 Spare Parts Kit A 256912
C Heat Exchanger End Cap 299838 Spare Parts Kit B 256802
Heat Exchanger Gasket 299838 Starter 299512
D Injector SEE BELOW Starter Solenoid SEE BELOW G
Injection Pump 300191 Tachometer 300684
Injection Hardware Kit NA Tachometer with Hour Meter 300687
Injector Nozzle 301514 Tank Coolant Recovery 300238
Injector Return Une 302923 Thermostat Element 301358 H
Isolators 300514 Thermostat Element Gasket NA
Ignition Switch 300671 Thermostat MTG Gasket 300237
Manuals Operators 200157 Valve Cover Gasket 300158
Manuals Parts 200142 Water Temp Meter 300670
Manuals Technical 200151 Water Temp Sender 299066
Oil Drain Washer Kit 301431 Water Injected Elbow NA
Oil Pump 299405 Zinc 301069 I
Notes
A QTY3 EXHAUST MANIFOLD GASKETS REQUIRED PER ENGINE
B 299049 IS 2 DIAMETER X 16 LONG
C 299838 CONSISTS OF END CAP GASKET BOLT
D QTY1 298787 QTY2 298788 INJECTORS ARE USED PER ENGINE
E NEW STYLE SHERWOOD PUMP DOES NOT HAVE END COVER PLATE
INFORMATION ON OLD STYLE SHERWOOD OBERDORFER IN PARTS LIST
F THIS IS PULLEY ONLY ALSO REQUIRED ARE QTY3 CAPSCREWSPN 302046
G PIN 300538 WITH STUDS OR PIN 299771 WITH SCREWS
H THERMOSTAT IS 160
I 301069 ZINC IS USED ON 2 DIAMETER HEAT II WESTERBEKE
I Marini EngIne Produtt6

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Disclaimer:
The information on this web site has not been checked for accuracy. It is for entertainment purposes only and should be independently verified before using for any other reason. There are five sources. 1) Documents and manuals from a variety of sources. These have not been checked for accuracy and in many cases have not even been read by anyone associated with L-36.com. I have no idea of they are useful or accurate, I leave that to the reader. 2) Articles others have written and submitted. If you have questions on these, please contact the author. 3) Articles that represent my personal opinions. These are intended to promote thought and for entertainment. These are not intended to be fact, they are my opinions. 4) Small programs that generate result presented on a web page. Like any computer program, these may and in some cases do have errors. Almost all of these also make simplifying assumptions so they are not totally accurate even if there are no errors. Please verify all results. 5) Weather information is from numerious of sources and is presented automatically. It is not checked for accuracy either by anyone at L-36.com or by the source which is typically the US Government. See the NOAA web site for their disclaimer. Finally, tide and current data on this site is from 2007 and 2008 data bases, which may contain even older data. Changes in harbors due to building or dredging change tides and currents and for that reason many of the locations presented are no longer supported by newer data bases. For example, there is very little tidal current data in newer data bases so current data is likely wrong to some extent. This data is NOT FOR NAVIGATION. See the XTide disclaimer for details. In addition, tide and current are influenced by storms, river flow, and other factors beyond the ability of any predictive program.