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Universal Diesel M3 20b Parts Manual




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PARTS LIST
DIESEL ENGINE
M320B
PUBLICATION NO 201009
1ST Edition
June 2001
WESTERBEKE CORPORATION MYLES STANDISH INDUSTRIAL PARK
150 JOHN HANCOCK ROAD TAUNTON MA 027807319 USA
WEBSITE nrnr
sas Member
NMUA
National Marine Manufacturus Association
IMPORTANT
PRODUCT SOFTWARE software of all kinds such as brochures drawings technical data operators and workshop lists and price lists and other information
instructions and provided from sources other
than Westerbeke is not within W esterbeke s control and according is provided to Westerbeke as a courtesy and service Westerbeke cannot be
responsible for the content of snch no warranties or with respect thereto including the accuracy timeliness thereof and will iu no event be liable
for any type of damages or injury incurred in
connection with or arising out of the furnishing or use of such example components and subassemblies incorporated in Westerbekes products and
supplies by others
such as engine blocks fuel systems and components electrical components pumps and are generally supported by their manufacturers with their own
software and Westerbeke must
depend on such software for the design of Westerbekes own product software Such software may be
outdated and no longer accurate Routine changes by Westerbekes suppliers of which Westerbeke rarely
has notice in advance are frequently not reflected in the suppliers software until after such changes customers should also keep in mind the time
span between printings of Westerbeke and the unavoidable existence of earlier noncurrent Westerbeke software editions in the most Westerbeke
products include special features that frequently do not
include complete summation product software provided with Westerbeke products whether from Westerbeke or must not and cannot be relied upon
exclusively as the definitive authority on the It not only makes good sense but is imperitive that appropriate ofWesterbeke or
the supplier in question be consulted to determine the accuracy and currency of the product software by the customer
WESTERBEKE UNIVERSAL
M320B Marine Diesel Engine
TABLE OF DESCRIPTION
1 Cylinder Block Assembly
3 Oil Pan Assembly Lube Oil Switch and Sender
5 Cylinder Head Assembly
7 Gear Case Assembly
9 Piston Crankshaft and Main Bearings
11 Cylinder Head Cover and Air Intake
13 Exhaust Manifold and Heat Exchanger
15 Fuel Injection Pump and Fuel Camshaft
17 Valve Rocker Arm Assembly
19 Camshaft Assembly
21 Assembly
23 Hozzle Holder and Injectors
25 Governor Assembly
27 Cooling System
29 Raw Water Pump
31 Fuel Filter and Oil Drain Hose Systems
33 Flyvyheel and Starter Assembly
35 Bell Housing and Transmission
37 Alternator Assembly
39 Throttle Assembly
41 Electrical System
43 Propulsion Instrument Panels
45 47 Numerical Part Index
M320B Cylinder Block Assembly
4 1
19 2
18 5
Page 1
M320B Cylinder Block Assembly
Key Part Deseri ptio n Qty
301201 Plug Expansion 2
2 302429 Plug Expansion 1
3 299360 Pin Straight 2
4 200597 Plug 5
5 302587 Plug 3
6 302589 Plug 5
7 302588 Plug 1
8 300716 Pin Pipe 2
9 200589 Gasket Oil Pump 1
10 301203 Assembly Oil Pump 1
11 301545 Capscrew M12 3
12 302684 Nut Hex 1
13 299413 Washer Claw 1
14 301205 Gear Oil Pump Drive 1
15 298820 Key Feather 1
16 200596 Plug 3
17 301547 Pin Pipe 2
18 013341 Plug 14 NPT Hex Head Brass 1
19 301543 Pin Straight 2
20 301485 Pin Pipe 1
21 299362 ORing 1
22 303030 Mount Front Right 1
303031 Mount Front Left Not Shown 1
23 040966 Nut Jam M16 SelfLocking 5
24 031828 Washer Flat 58 SAE Steel 2
25 040510 Isolator Marine 75130 LB 2
26 024952 Capscrew M10x125x25 DIN 961 6
27 019262 Lockwasher M10 DIN 127 6
Page 2
M320B Oil Pan Assembly Lube Oil Switch and U4
Page 3
M320B Oil Pan Assembly Lube Oil Switch and Sender
Key Part Description Qty
1 039385 Hose Oil 1
2 024844 Adapter 18 BSPT to 18 NPT 1
3 013340 Elbow 18 NPT 90 Street Brass 2
4 032480 Bracket Oil Pressure Sender 1
5 037323 Switch Oil Pressure 5 18 2T 1
6 019369 Plug Hex Head 18 NPT Brass 1
7 301212 Dipstick 1
8 299967 ORing 1
9 200588 Strainer Oil Pickup 1
10 016789 Capscrew M8 x 16 DIN 933
11 302762 Gasket Sump 1
12 035785 Capscrew M6 x 12 JIS 6 wLockwasher 18
13 302761 Sump Oil 1
14 024132 Sender Oil Pressure Optional with Admiral Panel 1
Page 4
M320B Cylinder Head Assembly
Page 5
M320B Cylinder Head Assembly
Key Part Description Qty
1 301549 Eye Lifting 2
2 200615 Assembly Cylinder Head Includes Key Nos 4 thru 8 11 12
3 301217 Bolt Cylinder Head 14
4 301214 Guide Intake Valve 3
5 301215 Guide Exhaust Valve 3
6 301550 Plug 1
7 302690 Plug Expansion 2
8 299906 Plug Expansion 30MM DIN 443 Brass 1
9 016789 Capscrew M8 x 16 DIN 933 2
10 200613 Gasket Cylinder Head
11 302593 Plug
12 299362 ORing
Page 6
M320B Gear Case Assembly
18 17
Page 7
M320B Gear Case Assembly
Key Part Description illY
1 302692 Assembly Gear Case Includes Key Nos4 11 20
2 299365 Capscrew M6 x 18 JIS 1
3 302693 Gasket Timing Case 1
4 300160 ORing 3
5 301554 Spring Oil Relief Valve 1
6 301556 Ball Oil Relief Valve 1
7 301555 Seat Valve Cap Oil Relief Valve
8 302625 Filter Oil 1
9 301490 Adapter Oil Filter 1
10 301222 Washer Oil Adapter Nipple 1
11 302593 Plug 12
121 034212 Capscrew M6 x 75 DIN 931 1
122 031783 Lockwasher M6 DIN 127 1
13 301552 Bolt 3
14 302697 Seal Oil 1
15 302679 Clamp Sea Water Pump Mount 2
16 031783 Lockwasher M6 DIN 127 2
17 020628 Capscrew M6 x 25 DIN 933 2
18 042175 Pump Raw Water 1
19 302678 Gasket Sea Water Pump Mount 1
20 301551 Pin Start Spring
211 039248 Capscrew M6 x 70 DIN 931
212 031783 Lockwasher M6 DIN 127
Page 8
M320B Piston Crankshaft and Main Bearings
Page 9
M320B Piston Crankshaft and Main Bearings
Description
Piston Ring Set Includes 11 or 12 3
11 200598 Assembly Piston Ring Standard 3
12 200581 Assembly Piston Ring 25 3
2 299490 Circlip Piston Pin 6
3 Piston Includes Key No 31 or 32 3
31 200582 Piston Standard 3
32 200584 Piston 25 3
4 200583 Pin Piston 3
5 200586 Assembly Connecting Rod Includes Key No 51 or 52 3
51 200585 Bushing Connecting Rod 3
52 200587 Bearing Connecting Rod Set Standard 3
53 301639 Bearing Connecting Rod Set 2 MM 3
54 301640 Bearing Connecting Rod Set A MM 3
55 302726 Bolt Connecting Rod 6
6 200610 Assembly Crankshaft Includes Key Nos 61 62 1
61 200563 Ball 3
62 300813 Bushing Crankshaft
7 299549 Key Feather
8 Bearing Crankshaft Includes Key No 81 82 or 83
81 301282 Bearing Main Standard
82 301641 Bearing Main 02MM
83 301642 Bearing Main Oo4MM
9 301281 Gear Crankshaft
10 302731 Slinger Oil
11 301289 ORing
12 301287 Collar Crankshaft
13 Bearing Crankshaft Includes Key No 131 132 or 133 1
131 200605 Bearing Crankshaft Standard 2
132 301645 Bearing Crankshaft 2MM 2
133 301646 Bearing Crankshaft o4MM 2
14 Thrustwasher Includes Key No 141142 or 143 1
141 299503 Thrustwasher Standard 2
142 301649 Thrustwasher 2MM 2
143 301650 Thrustwasher o4MM 2
15 Bearing Crankshaft Includes Key No 151 152 or 153
151 200604 Bearing Crankshaft Standard
152 300754 Bearing Crankshaft 2
153 300755 Bearing Crankshaft A
16 Thrustwasher Includes Key No 161162 or 163
161 299502 Thrustwasher Standard 2
162 301647 Thrustwasher 2MM 2
163 301648 Thrustwasher o4MM 2
17 018804 Capscrew M6 x 20 DIN 933 8
18 301231 Seal Oil 1
19 Bolt 8
20 301228 Cover Bearing Case
21 302698 Bolt Bearing Case 6
22 301229 Gasket Oil Seal Flange Rear
23 200578 Assembly Main Bearing Case
24 301227 Gasket Oil Seal Flange Rear
25 200600 Assembly Main Bearing Case
26 200577 Assembly Main Bearing Case 1
27 301235 Bolt Bearing Case Page 10 2
M320B Cylinder Head Cover and Air Intake
Page 11
M320B Cylinder Head Cover and Air Intake
Key Part Description Qty
1 302707 Cap Oil Filler 1
2 298740 ORing 1
3 200566 Nut Cap 3
4 301241 Gasket Rocker Cover Stud 1
5 200601 Cover Rocker 1
6 200602 Gasket Rocker Cover
7 300977 Elbow Male 18 NPT x 14 Tube
8 024906 Clamp Hose 2
9 301560 Hose Breather 1
10 301558 Plate Breather Element 1
11 301237 Element Breather 1
12 301557 Plate Breather Element 1
13 301559 Oil Shield Breather 1
14 301399 Screw M5 x 10 wlockwasher 2
15 200694 Assembly Inlet Manifold Includes Key Nos 16 17 1
16 302770 Gasket Inlet Manifold 1
17 302769 Manifold Inlet 1
18 035789 Capscrew M6 x 45 JIS wLockwasher 1
19 021878 Clamp Hose 20 1
20 300429 Element Air Filter 1
21 301926 Silencer Intake 1
22 300983 Clip Hose 1
23 299365 Capscrew M6 x 18 JIS 2
Page 12
M320B Exhaust Manifold and Heat 4
Page 13 12
M320B Exhaust Manifold and Heat Part Description Qty
1 302400 2 024306 Cap Pressure 15 PSI
3 299823 Hose 58 4 Inches Required
4 301061 Nipple 38 NPT x 58 Hose
5 011341 Clamp Hose 08 1
6 302785 Gasket Exhaust Manifold 1
7 036838 Nipple 34 NPT x 78 Hose 1
8 011386 Clamp Hose 12 6
9 019059 Hose 78 Wire Inserted 26 Inches Required 1
10 022851 Gasket Exchanger 234
11 022850 Cap Exchanger 234 in 1 Hole 1
12 022852 Capscrew 38 NC x 34 Brass 1
13 019321 ORing Exchanger End Cover 1
14 031552 Capscrew 516 NC x 58 2
15 031758 Lockwasher 516 Split Med Steel 2
16 031759 Washer Flat 516 SAE Steel 2
17 303145 Exchanger Heat 1
18 303146 Pad Exchanger Mount 1
19 298974 Stud Manifold End 1
20 011885 Zinc 1
21 031766 Nut Hex 3824 NF Steel 3
22 031764 Lockwasher 38 Split Med Steel 3
23 298599 Flange Exhaust 125 NPT 1
24 298600 Gasket Exhaust Flange 1
25 287077 Plug Sq Head 38 NPT Brass 1
26 012506 Stud 38 NC x 38 NF x 158 2
27 302083 Stud M6 x 85 6
28 031783 Lockwasher M6 DIN 127 6
29 015812 Nut Hex M6 DIN 934 6
30 024977 Kit Coolant Recovery Tank 1
31 024786 Strap Coolant Recovery Tank
32 024704 Tank Coolant Recovery 1
33 024858 Cap Coolant Recovery Tank 1
34 024637 Tubing Manifold to Recovery Tank
35 024906 Clamp Hose 1
361 036660 Bushing Exhaust Elbow to Manifold 45 Deg or 90 Deg Elbow 1
362 021876 Bushing Exhaust Elbow to Manifold 15 to 125 NP Exh Riser 1
371 302207 Elbow Water Injected Exhaust45 Deg 125 NPT 1
372 200385 Elbow Water Injected Exhaust90 Deg 15 NPT 1
373 200266 Riser Exhaust 125 NPT 1
381 302217 Elbow 12 NPT x 58 Hose 90 w 302207 or 200385Exh Riser 1
382 302258 Elbow 34 NPT x 58 Hose w 200266 Exhaust Elbow
391 035747 Plug 12 NPT Elbow with 036547 Elbow
392 013341 Plug HexHead Brass 14 NPT w200266 Exh Riser
Page 14
M320B Fuel Injection Pump and Fuel Camshaft
7EI
23
Page 15
M320B Fuel Injection Pump and Fuel Camshaft
Key Part Description Qty
1 301749 Screw Bleed
2 301750 Washer Bleed Screw
3 301751 Bolt Banjo 1
4 301752 Washer Banjo 2
5 301314 Banjo Injection Pump
6 039874 Capscrew M6 x 20 DIN 912 2
7 031783 Lockwasher M6 DIN 127 4
8 200695 Gasket Injector 1
10 301313 Nut Cap 2
11 200572 Assembly Injection Pump
12 200574 Shim Injection Pump 25MM
200573 Shim Injection Pump 20MM Not shown 1
13 200575 Shim Injection Pump 30MM 1
14 301312 Stud 2
200603 Assembly Fuel Camshaft Includes Key Nos 15 thru 27 1
15 301320 Ring Retaining External 1
16 301319 Ball Bearing 1
17 302782 Camshaft Fuel 1
18 299549 Key Feather 1
19 301317 Ball Bearing 1
20 301574 Stopper Fuel Cam 1
21 035785 Capscrew M6 x 12 J IS wLockwasher 2
22 300198 CirClip Governor Sleeve 1
23 301572 Case Governor Ball Bearing 1
24 301573 Ball Governor 32
25 301571 Sleeve Governor 1
26 299534 Ball 8
27 200590 Gear Injection Pump 1
Page 16
M320B Valve Rocker Arm Assemly
8 7
11 0
Page 17
M320B Valve Rocker Arm Assemly
Key Part Description Qty
1 301246 Valve Intake 3
2 301247 Valve Exhaust 3
3 200564 Seal Valve Stem 6
4 301248 Spring Valve 6
5 301249 Retainer Spring 6
6 301250 Collet Valve Spring 6
7 301251 Cap Valve 6
8 301256 Capscrew M6 x 10 J IS 7 wLockwasher 2
9 301255 Washer Plain 2
10 200614 Washer Rocker Shaft 6
11 301260 Arm Rocker Includes Key Nos 12 and 13 6
12 015812 Nut Hex M6 DIN 934 3
13 031783 Lockwasher M 6 DIN 127 3
14 031784 Washer M6 DIN 125 3
15 301257 Bracket Rocker Arm 3
16 301258 Stud 3
17 302771 Shaft Rocker Arm 1
18 301259 Spring Rocker Arm 2
19 301498 PinSpring 1
20 301565 Screw Rocker Adjusting 6
21 301566 Nut Rocker 6
Page 18
M320B Camshaft Assembly
Page 19
M320B Camshaft Assembly
Key Part Description Qty
302718 Ring Retaining
2 302717 Collar Idler Gear
3 302714 Assembly Idler Gear
4 200568 Bushing Idler Gear 1
5 035799 Capscrew M 6 x 14 JIS wLockwasher 3
6 302719 Shaft Idler Gear 1
7 200579 Pushrod 6
8 301261 Tappet 6
9 301568 Key Feather 1
10 035785 Capscrew M 6 x 12 JIS wLockwasher 2
11 200611 Assembly Camshaft
12 200612 Gear Camshaft
13 301569 Stopper Camshaft 1
14 301713 Set Screw 1
Page 20
M320B Governor Idler Page 21
M320B Governor I Idler Assembly
Key Pati Description 9v
301327 Lever Engine Stop 1
2 301588 Pin Spring 1
3 301594 Nut Speed Control 2
4 301328 Spring Throttle 1
5 200576 Lever Throttle 1
6 301593 Sleeve 1
7 302750 ORing 1
8 299365 Capscrew M6 x 18 JIS 4
9 301241 Gasket Rocker Cover Stud 4
10 301591 Plate Throttle 1
11 298826 Bolt Stop Lever 2
12 015812 Nut M6 DIN 934 3
13 301325 Gasket Throttle Plate 1
14 301592 Lever Governor 1
15 301496 ORing 1
16 200616 Shaft Throttle Lever 1
17 301576 Assembly Idler Adjusting Bolt 1
18 301575 Assembly Idler Screw 1
19 298659 Gasket 2
20 301493 Nut Hex M25 1
21 301578 Nut Cap 1
22 301416 Nut Cap 1
23 038500 Capscrew M6 x 16 JIS wLockwasher 2
24 302744 Cover Fuel Pump 1
25 302745 Gasket Injection Pump
26 302485 Cap Adjusting Bolt 1
27 302746 Nut Cap 1
28 301581 Nut Hex 1
29 301580 Bolt Adjusting 1
Page 22
M320B Nozzle Holder and Injectors
Page 23
M320B Nozzle Holder and Part Description Qty
1 200592 Line Injector 1
2 200593 Line Injector 2 1
3 200607 Line Injector 3 1
4 298794 Capscrew M5 x 20 Phillips HO wLockwasher 2
5 301307 Clamp Fuel Line 2
6 301306 Clamp Fuel Line 2
7 301299 Line Return 1
8 040622 Clamp Pipe 2
9 301300 Screw Bleed
10 301241 Gasket Rocker Cover Stud 1
11 200571 Assembly Injector 3
111 200567 Nut Injector LeakOff 3
112 303170 Washer Injector 3
113 200591 Nozzle Injector 3
12 301303 Gasket Injector 3
13 200617 Shield Heat Injector 3
14 302777 Line Return 1
15 200595 3
16 200608 Strap Glowplug Connecting 1
17 300941 Connector Fuel Return Line 1
18 040384 Clamp Fuel Line
19 036869 Hose Fuel 316 10 6 Inches Page 24
11 I
I
I I
Page 25
M320B Governor Part Description Qty
1 200570 Assembly Governor Lever 1
2 200569 Assembly Fork Lever
3 301301 Spring Start
4 302747 Spring Governor
5 301324 Assembly Fork Lever
6 301586 Lever Fork
7 301588 Pin Spring 1
8 301587 Shaft Fork Lever 1
9 301589 Holder Fork Lever 1
10 301590 Capscrew M6 x 35 JIS 7 wLockwasher 2
11 031780 Lockwasher M5 DIN 127
12 200565 Bolt Governor
Page 26
M320B Cooling System
Page 27
M320B Cooling System
Key Part Description Qty
1 030146 Capscrew M6 x 55 DIN 931 2
2 031783 Lockwasher M6 DIN 127 4
3 031784 Washer M6 DIN 125 2
4 200264 Housing Thermostat 2
5 011471 Petcock 18 NPT Ext Seat Brass
6 037453 Bushing
7 035109 Sender Water Temperature
8 030125 Switch Water Temperature Alarm Optional with Admiral Panel
9 302217 Elbow 12 NPT x 58 Hose 90 1
10 011341 Clamp Hose 08 1
11 299823 Hose Coolant 58 ID 1
12 300237 Gasket Thermostat 1
13 301358 Thermostat 160F with Bleed
14 301333 Gasket Lower Thermostat Housing
15 038500 Capscrew M6 x 16 JIS wLockwasher 2
161 030146 Capscrew M6 x 55 DIN 931 1
162 031783 Lockwasher M6 DIN 127
17 302755 Housing Lower Thermostat 1
18 019059 Hose 78 Wire Inserted 1
19 011386 Clamp Hose 12 2
20 301078 Tube Copper 1
21 301089 Clamp Support Elbow
22 020628 Capscrew M6 x 25 DIN 933
23 030166 Hose 78
24 034565 Capscrew Flange M6 x 10 JIS
25 301329 Pulley Fresh Water Pump 1
26 200692 Flange Water Pump Pulley 1
27 200693 Bearing Ball 1
28 020628 Capscrew M6 x 25 DIN 933 1
29 200691 Nipple Water Pump 1
30 024906 Clamp Hose 04 Miniature 1
31 301335 Hose Thermostat ByPass 1
32 302756 Pump Fresh Water 1
33 301340 Gasket Fresh Water Pump 1
34 200690 Seal Fresh Water Pump 4
35 301339 Impeller Water Pump 1
36 301965 Belt Fan 356 x 0 2
37 200609 Pulley Crankshaft 1
38 302754 Bolt Crank Pulley 1
39 302391 Adapter 38 to 58 Brass Optional 2
40 300236 Hose Water Heater Optional 2
Page 28
M320B Raw Water Pump
16 15
12 24
Page 29
M320B Raw Water Pump
Key Part Description Qty
1 042175 Raw Water Pump Includes Key Nos 6 thru 26
2 302217 Elbow 12 NPT x 58 Hose 90 2
3 011341 Clamp Hose 08 2
4 299823 Hose 58 21 Inches Required
5 302877 ORing
6 302875 Impeller Pump
7 302878 Plate Pump End 1
8 302879 Gasket Pump 1
9 302876 Washer Flat
10 302885 Assembly Seal Seat 1
11 302880 Seat Seal 1
12 302881 Seal Water Pump 1
13 302866 Slinger Pump 1
14 018146 Ring Internal Retaining 1
15 302884 Bearing Ball 2
16 302874 Key Woodruff 61 1
17 200536 Shaft Water Pump 1
18 018145 Ring External Retaining 3
19 032183 Lockwasher 1420 3
20 018143 Capscrew Impeller Cover 3
21 303172 Seal Pump 1
22 302678 Gasket Raw Water Pump Mount 1
23 302871 Screw Cam 1
24 302872 Cam Pump 1
25 020628 Capscrew M6 x 25 DIN 933 2
26 031783 Lockwasher M6 DIN 127 2
27 302679 Clamp Raw Water Pump Mount 2
Page 30
M320B Fuel Filter and Oil Drain Hose Systems
I 17
Page 31
M320B Fuel Filter and Oil Drain Hose Systems
Key Part Description Qty
1 031555 Capscrew 516 NCx1 2
2 036869 Hose Fuel 316 10 USCG Type A 6 Inches Required 1
3 031758 Lockwasher Split 516 2
4 031759 Washer Flat 516 2
037454 Assembly Oil Sump Pump Drain Hose Includes Key Nos 5
and 30 1
5 024905 Cap 14NPT Brass 1
6 039140 Hose Fuel 516 10 USCG Type A 10 Inches Required
7 300941 Assembly Fuel Return Connector
8 017298 Clamp Hose 06 2
9 298853 Assembly Fuel Filter 1
91 298854 Element Filter 1
92 299855 Plug Fuel Filter Bleed 1
93 299856 ORing
94 200654 Connector Fuel Filter
95 200653 Connector Fuel Filter
10 024922 Bracket Sump Drain Hose
11 030848 Hose Sump Drain
12 303032 Bracket Fuel Filter 1
13 021558 Capscrew M8 x 35 DIN 933 2
14 039140 Hose Fuel 516 10 USCG Type A 11 Inches Required
15 200252 Bracket Lift Pump
16 021885 Spacer 2
17 301385 Pump Lift 12VDC 1
18 022513 Elbow Male 118 NPT x 516
19 021485 Adapter 516 Tube 12 x 20 Male SW
20 031753 Washer Flat 14 SAE Steel 4
21 031752 Lockwasher Split 114 MED Steel 4
22 031506 Capscrew 114 NC x 114 2
23 031505 Capscrew 114 NC x 1 2
24 300128 Filter Lift Pump 1
25 036647 Washer Flat 1 1
26 036493 Washer 100000708 10
27 036823 Bolt BanjoSump M12x125 1
28 037393 Seal Lead Wire 1
Page 32
M320B Flywheel and Starter Assembly
Page 33
M320B Flywheel and Starter Assembly
Key Part Description Qty
1 299512 Motor Starter 1
2 300208 Nut Dipstick 1
3 031786 Lockwasher M8 DIN 127
4 300538 Solenoid Starter
5 299514 Capscrew M8 x 28 2
6 031786 Lockwasher M8 DIN 127 2
7 301297 Nut SelfLocking M8 2
8 200619 Plate Back 1
9 035792 Screw Hex Head Cap M8 x 16 JIS wLockwasher 10
10 200606 Assembly Flywheel
11 200594 Gear Ring 1
12 302733 Bolt Flywheel 5
Page 34
M320B Bell Housing and 9
Page 35
M320B Bell Housing and Part Description Qty
1 301914 Adapter Damper to Flywheel 1
2 019262 Lockwasher M10 DIN 127 8
3 013629 Capscrew M10 x 25 DIN 933 12
4 299156 Damper HBW5
5 031780 Lockwasher M5 DIN 127 8
6 298458 Capscrew M5 x 12 DIN 912 6R 129 8
7 018242 Nut Hex M8 DIN 934 2
8 031786 Lockwasher M8 DIN 127 6
9 200367 Housing Flywheel 1
10 031787 Washer M8 DIN 125 6
11 013619 Capscrew M8 x 30 DIN 933 1
12 013630 Capscrew M8 x 25 01 N 933 7
13 031759 Washer Flat 516 SAE Steel 6
14 301037 Dowel 8MM x 16MM 1
15 298539 Capscrew M8 x 28 DIN 933 4
161 020650 Capscrew M8 x 18 DIN 933 6
162 018813 Capscrew M10 x 20 DIN 933 VDrive 6
17 019039 Dowel 38 x 34 2
181 200333 Plate HBW Transmission Adapter 1
182 200371 Adapter HBW 150V
191 300115 Transmission 21 HBW 50 1
192 300261 Transmission 151 HBW 100 1
193 299942 Transmission 211 HBW 150V 1
20 040966 Nut Jam M16 SelfLocking 2
21 031828 Washer Flat 58 SAE Steel 2
22 040510 Isolator Marine 75130 LB 2
23 032161 Bracket Shift HBW Rear Entry
24 033482 Balljoint 14 NF Male 1032 FEM
25 031752 Lockwasher 14 Split MED Steel
26 031754 Nut Hex 1428 NF Steel
27 030756 Nut Pillar M8 x 125 x 11116 Lg 2
28 031873 Screw Binding Head 10518 Stainless Steel 2
29 013325 Clamp Cable 1
30 013870 Shim Cable Clamp Bottom 1
31 031849 Lockwasher 10 Split Stainless Steel 5
32 031847 Nut Hex 1032 Machine Stainless Steel 5
331 031249 Gear VDrive 181 1
332 030048 Gear VDrive 211
333 031250 Gear VDrive 31 1
341 023651 Setscrew Coupling 38 NC x 34 2
342 023652 Setscrew Coupling 38 NC x 1 2
351 023706 Coupling 075 Bore
352 023707 Coupling 0875 Bore 1
353 023708 Coupling 10 Bore 1
354 023709 Coupling 1125 Bore 1
355 023710 Coupling 125 Bore 1
356 023711 Coupling 1375 Bore 1
357 023712 Coupling 15 Bore 1
361 031786 Lockwasher M8 DIN 127 6
362 019262 Lockwasher M10 DIN 127 VDrive 6
Page 36
M320B Alternator Assembly
Page 37
M320B Alternator Assembly
Key Part Description Qty
042848 Alternator 12VDC
300746 Alternator 72 AMP Optional
2 011548 Pulley Alternator 1
3 042835 Spacer Alternator
4 303126 Spacer
5 303127 Spacer 2
6 303125 Bracket Alternator 1
7 031765 Washer Flat 38 Steel
8 031613 Capscrew 38 NC x 3 1
9 031786 Lockwasher M8 DIN 127 3
10 303148 Capscrew M8 x 70 DIN 933 1
11 039248 Capscrew M6 x 70 DIN 931 1
12 017012 Capscrew M6 x 16 DIN 933 2
13 031783 Lockwasher M6 DIN 127 3
14 303128 Support Alternator 1
15 031847 Nut Hex 1032 Machine Stainless Steel 2
16 031764 Lockwasher Split 38 Steel
17 031762 Nut Hex 3816 NC Steel
18 031553 Capscrew 516 NC x 34 1
19 031758 Lockwasher Split 516 Steel 3
20 033381 Washer Flat 1
21 303124 Strap Alternator Adjusting 1
Page 38
M320B Throttle Assembly
28 15
14
I
26 10
W 20
25 2
Page 39
M320B Throttle Assembly
Key Part Description Qty
1 017498 Capscrew Socket Head 14 NC x 34 2
2 031752 Lockwasher Split 14 Steel 4
3 031872 Screw Binding Head 1032 x 12 Stainless Steel 6
4 031849 Lockwasher Split 10 Stainless Steel 2
5 299653 Clamp Cable
6 303182 Bracket Stop Cable
7 299864 Pivot Stop Lever 1
8 303040 Lever Stop Extension 1
9 031784 Washer M6 DIN 125 1
10 011796 Pin Cotter 116 x 12 2
11 031502 Capscrew 14 NC x 58 1
12 031750 Nut Hex 14 20 3
13 200125 Nut Hex 1032 KEPS 3
14 031753 Washer Flat 14 Steel
15 031783 Lockwasher M6 DIN 127
16 034212 Capscrew M6 x 75 DIN 931 1
17 300979 Support Throttle Bracket 1
18 031904 Nut Hex 1024 KEPS Stainless Steel
19 302635 Bracket Throttle 1
20 031754 Nut Hex 14 28 NF Steel 4
21 300090 Spacer 1
22 300826 Lever Throttle 1
23 231452 Screw Shoulder 14 x 58 1024
24 299019 Pivot Throttle Cable
25 299767 Balljoint 14 NF 2
26 300978 Rod Threaded 14 28 NF 158 LG
27 298630 Clip Cable
28 018804 Capscrew M6 x 20 DIN 933 1
29 302636 Support Throttle Bracket 1
30 031872 Screw Binding Head 1032 x 12 Stainless Steel 3
Page 40
M320B Electrical System
Page 41
M320B Electrical System
Key Part Description illY
1 024683 Breaker Circuit 20 AMP
2 200257 Bracket Breaker Solenoid 1
3 031861 Screw Binding Head 832 x 14 Stainless Steel 2
4 031503 Capscrew 14 NC x 34 2
5 031753 Washer Flat 14 SAE Steel 4
6 031752 Lockwasher Split 14 MED Steel 6
7 031750 Nut Hex 14 20 MED Steel 2
8 024639 Solenoid 12VDC 35AMP Grounded 1
9 036563 Assembly Circuit Breaker 10AMP 1
10 031847 Nut Hex 1032 Machine Stainless Steel 2
11 031849 Lockwasher Split 10 MED Stainless Steel 2
12 031760 Nut Hex 516 x 24 Steel 2
13 031758 Lockwasher Split 516 MED Steel 3
141 200260 Harness Marine 1
142 200268 Harness Catalina
15 301385 Pump Lift 12VDC 1
16 031506 Capscrew 14 NC x 114 2
17 043480 Screw Hex Washer Head 832 x 78 2
18 031843 Washer Flat 8 2
19 030125 Switch Water Temperature NO 18 NPT 1
20 037453 Bushing Switches 14 NPT x 18 NPT 1
21 303109 Boot Alternator 2
22 031904 Nut Hex 1024 KEPS Stainless Steel 2
231 042848 Alternator 12VDC 1
232 300746 Alternator 72AMP Optional 1
24 023809 Tiewrap 725 LG 10
25 018242 Nut Hex M8 DIN 934 1
261 035109 Sender Water Temperature 18 NPT Catalina only
262 019369 Plug Hex Head 18 NPT Brass
27 031847 Nut Hex 1032 Stainless Steel
Page 42
M320B Propulsion Instrument Panels
3 8
J 20
Page 43
M320B Propulsion Instrument Panels
Key Part Description Qty
1 200350 Panel Admiral including Alarm Senders 1
2 030913 Screw Slotted Pan Head 10 x 2 Stainless Steel
3 030119 Cover Panel Rear 1
4 035118 Holder Lamp Wedge Base 3
5 035114 Lamp Instrument 12VDC Wedge Base 3
6 037601 Meter Water Temperature 1
7 037603 Meter Oil Pressure 100 PSI 1
8 033865 Panel Plate 1
9 033693 Keyswitch OffOn 1
10 030003 Nut Nylon Locking 632 1
11 033684 Cover Faceplate 1
12 030002 Spacer Nylon 1
13 024996 Window Keyswitch Cover 1
14 030001 Screw Nylon 632 x 12 Washer Head 1
15 037605 Voltmeter 12VDC 1
16 033682 Decal Switch 1
17 030148 Cable Panel to Engine 8 Pin 1
181 033764 Switch Pushbutton StartPreheat 2
182 019031 Cap Switch Cover Replacement 2
19 011917 Meter 1
20 036829 Assembly Alarm 1
21 035825 Wire Power to Meter Lamps 3
22 036844 Diagram Wiring Engine wlAdmiral Panel 1
23 200362 Panel Captain 1
24 036590 Meter Tachometer 1
25 036043 Panel Plate 1
261 036479 Switch Test 1
262 036490 Cap Switch 1
27 013355 Buzzer Alarm 1
28 030946 Plug Nylon 1
291 024947 Lamp 12VDC 3
292 036483 Holder Lamp 3
30 036626 Harness Panel to Engine 4 Pin
31 036627 Harness Panel to Engine 8 Pin
32 036477 Assembly 1
33 036544 Spacer Assembly 2
34 036545 Screw 632 x 34 Tapping SS 2
35 036467 Diagram Wiring Engine wlCaptain Panel
36 036630 Drawing Template to Install Either Panel
Page 44
M320B Numerical Index
Part Page Key Part Page Key Part Page Key
011341 14 5 021558 32 13 030946 44 28
011341 28 10 021876 14 362 031249 36 331
011341 30 3 021878 12 19 031250 36 333
011386 14 8 021885 32 16 031502 40 11
011386 28 19 022513 32 18 031503 42 4
011471 28 5 022850 14 11 031505 32 23
011548 38 2 022851 14 10 031506 32 22
011796 40 10 022852 14 12 031506 42 16
011885 14 20 023651 36 341 031552 14 14
011917 44 19 023652 36 342 031553 38 18
012506 14 26 023706 36 351 031555 32 1
013325 36 29 023707 36 352 031613 38 8
013340 4 3 023708 36 353 031750 40 12
013341 2 18 023709 36 354 031750 42 7
013341 6 18 023710 36 355 031752 32 21
013341 14 392 023711 36 356 031752 36 25
013355 44 27 023712 36 357 031752 40 2
013619 36 11 023809 42 24 031752 42 6
013629 36 3 024132 4 14 031753 32 20
013630 36 12 024177 45 16 031753 40 14
013870 36 30 024306 14 2 031753 42 5
015010 45 6 024637 14 34 031754 36 26
015812 14 29 024639 42 8 031754 40 20
015812 18 12 024683 42 1 031758 14 15
015812 22 12 024704 14 32 031758 32 3
016789 4 10 024786 14 31 031758 38 19
017012 38 12 024844 4 2 031758 42 13
017298 32 8 024858 14 33 031759 14 16
017498 40 1 024905 32 5 031759 32 4
018143 30 20 024906 12 8 031759 36 13
018145 30 18 024906 14 35 031760 42 12
018146 30 14 024906 28 30 031762 38 17
018242 36 7 024922 32 10 031764 14 22
018242 42 25 024947 44 291 031764 38 16
018804 40 28 024952 2 26 031765 38 7
018813 36 162 024952 6 26 031766 14 21
019031 44 182 024977 14 30 031780 26 11
019039 36 17 024996 44 13 031780 36 5
019059 14 9 030001 44 14 031783 8 122
019059 28 18 030002 44 12 031783 8 16
019262 2 27 030003 44 10 031783 8 212
019262 6 27 030048 36 332 031783 14 28
019262 36 2 030119 44 3 031783 16 7
019262 36 362 030125 28 8 031783 18 13
019321 14 13 030125 42 19 031783 28 2
019369 4 6 030146 28 1 031783 28 162
019369 42 262 030146 28 161 031783 30 26
020628 8 17 030148 44 17 031783 38 13
020628 28 22 030166 28 23 031783 40 15
020628 28 28 030756 36 27 031784 18 14
020628 30 25 030760 45 101 031784 28 3
020650 36 161 030848 32 11 031784 40 9
021485 32 19 030913 44 2 031786 34 3
M320B Numerical Index
Part Page Key Part Page Key Part Page Key
031786 34 6 036477 44 32 200260 42 141
031786 36 8 036479 44 261 200264 28 4
031786 36 361 036483 44 292 200266 14 373
031786 38 9 036490 44 262 200268 42 142
031787 36 10 036493 32 26 200333 36 181
031828 2 24 036544 44 33 200350 44 1
031828 6 24 036545 44 34 200362 44 23
031828 36 21 036557 45 102 200367 36 9
031843 42 18 036563 42 9 200371 36 182
031847 36 32 036590 44 24 200385 14 372
031847 38 15 036626 44 30 200536 30 17
031847 42 10 036627 44 31 200550 45 13
031847 42 27 036630 44 36 200562 45 14
031849 36 31 036647 32 25 200563 10 61
031849 40 4 036660 14 361 200564 18 3
031849 42 11 036823 32 27 200565 26 12
031861 42 3 036829 44 20 200566 12 3
031872 40 3 036838 14 7 200567 24 111
031872 40 30 036844 44 22 200568 20 4
031873 36 28 036869 24 19 200569 26 2
031904 40 18 036869 32 2 200570 26
031904 42 22 037323 4 5 200571 24 11
032161 36 23 037393 32 28 200572 16 11
032183 30 19 037453 28 6 200574 16 12
032480 4 4 037453 42 20 200575 16 13
032974 45 5 037601 44 6 200576 22 5
033327 45 7 037603 44 7 200577 10 26
033381 38 20 037605 44 15 200578 10 23
033482 36 24 038500 22 23 200579 20 7
033682 44 16 038500 28 15 200581 10 12
033684 44 11 039140 32 6 200582 10 31
033693 44 9 039140 32 14 200583 10 4
033764 44 181 039248 8 211 200584 10 32
033865 44 8 039248 38 11 200585 10 51
034212 8 121 039385 4 1 200586 10 5
034212 40 16 039874 16 6 200587 10 52
034565 28 24 040384 24 18 200588 4 9
035109 28 7 040510 2 25 200589 2 9
035109 42 261 040510 6 25 200589 6 9
035114 44 5 040510 36 22 200590 16 27
035118 44 4 040622 24 8 200591 24 113
035747 14 391 040966 2 23 200592 24 1
035785 4 12 040966 6 23 200593 24 2
035785 16 21 040966 36 20 200594 34 11
035785 20 10 042175 8 18 200595 24 15
035786 10 17 042175 30 1 200596 2 16
035787 10 19 042835 38 3 200596 6 16
035789 12 18 042848 38 1 200597 2 4
035792 34 9 042848 42 231 200597 6 4
035799 20 5 043480 42 17 200598 10 11
035825 44 21 200125 40 13 200600 10 25
036043 44 25 200252 32 15 200601 12 5
036467 44 35 200257 42 2 200602 12 6
M320B Numerical Index
Part Page Key Part Page Key Part Page Key
200604 10 151 299413 2 13 301205 6 14
200605 10 131 299413 6 13 301212 4 7
200606 34 10 299490 10 2 301222 8 10
200607 24 3 299502 10 161 301227 10 24
200608 24 16 299503 10 141 301228 10 20
200609 28 37 299512 34 1 301229 10 22
200610 10 6 299514 34 5 301231 10 18
200611 20 11 299534 16 26 301235 10 27
200612 20 12 299549 10 7 301237 12 11
200614 18 10 299549 16 18 301241 12 4
200616 22 16 299653 40 5 301241 22 9
200617 24 13 299767 40 25 301241 24 10
200619 34 8 299823 14 3 301246 18 1
200653 32 95 299823 28 11 301247 18 2
200654 32 94 299823 30 4 301248 18 4
200690 28 34 299855 32 92 301249 18 5
200691 28 29 299856 32 93 301250 18 6
200692 28 26 299864 40 7 301251 18 7
200693 28 27 299942 36 193 301255 18 9
200694 12 15 299967 4 8 301256 18 8
200695 16 8 300090 40 21 301257 18 15
201009 45 15 300115 36 191 301258 18 16
201011 45 1 300128 32 24 301259 18 18
201012 45 2 300160 8 4 301260 18 11
201013 45 3 300198 16 22 301261 20 8
201014 45 4 300208 34 2 301281 10 9
201015 45 11 300236 28 40 301282 10 81
201016 45 12 300237 28 12 301287 10 12
231452 40 23 300261 36 192 301289 10 11
287077 14 25 300429 12 20 301297 34 7
298458 36 6 300538 34 4 301299 24 7
298539 36 15 300716 2 8 301300 24 9
298599 14 23 300716 6 8 301301 26 3
298600 14 24 300746 42 232 301303 24 12
298630 40 27 300754 10 152 301306 24 6
298659 22 19 300755 10 153 301307 24 5
298740 12 2 300813 10 62 301312 16 14
298794 24 4 300826 40 22 301313 16 10
298820 2 15 300941 24 17 301314 16 5
298820 6 15 300941 32 7 301317 16 19
298826 22 11 300977 12 7 301319 16 16
298853 32 9 300978 40 26 301320 16 15
298854 32 91 300979 40 17 301324 26 5
298974 14 19 300983 12 22 301325 22 13
299019 40 24 301037 36 14 301327 22 1
299156 36 4 301061 14 4 301328 22 4
299360 2 3 301078 28 20 301329 28 25
299360 6 3 301089 28 21 301333 28 14
299362 2 21 301201 2 301335 28 31
299362 6 21 301201 6 1 301339 28 35
299365 8 2 301203 2 10 301340 28 33
299365 12 23 301203 6 10 301358 28 13
299365 22 8 301205 2 14 301385 32 17
M320B Numerical Index
Part Page Key Part Page Key Part Page Key
301385 42 15 301647 10 162 302746 22 27
301399 12 14 301648 10 163 302747 26 4
301416 22 22 301649 10 142 302750 22 7
301485 2 20 301650 10 143 302754 28 38
301485 6 20 301713 20 14 302755 28 17
301490 8 9 301749 16 1 302756 28 32
301493 22 20 301750 16 2 302761 4 13
301496 22 15 301751 16 3 302762 4 11
301498 18 19 301752 16 4 302769 12 17
301543 2 19 301914 36 1 302770 12 16
301543 6 19 301926 12 21 302771 18 17
301545 2 11 301965 28 36 302777 24 14
301545 6 11 302083 14 27 302782 16 17
301547 2 17 302207 14 371 302785 14 6
301547 6 17 302217 14 381 302866 30 13
301551 8 20 302217 28 9 302871 30 23
301552 8 13 302217 30 2 302872 30 24
301554 8 5 302258 14 382 302874 30 16
301555 8 7 302391 28 39 302875 30 6
301556 8 6 302400 14 1 302876 30 9
301557 12 12 302429 2 2 302877 30 5
301558 12 10 302429 6 2 302878 30 7
301559 12 13 302485 22 26 302879 30 8
301560 12 9 302587 2 5 302880 30 11
301565 18 20 302587 6 5 302881 30 12
301566 18 21 302588 2 7 302884 30 15
301568 20 9 302588 6 7 302885 30 10
301569 20 13 302589 2 6 302981 45 8
301571 16 25 302589 6 6 303030 2 22
301572 16 23 302593 8 11 303030 6 22
301573 16 24 302625 8 8 303031 2
301574 16 20 302635 40 19 303031 6
301575 22 18 302636 40 29 303032 32 12
301576 22 17 302678 8 19 303040 40 8
301578 22 21 302678 30 22 303109 42 21
301580 22 29 302679 8 15 303124 38 21
301581 22 28 302679 30 27 303125 38 6
301586 26 6 302684 2 12 303126 38 4
301587 26 8 302684 6 12 303127 38 5
301588 22 2 302692 8 1 303128 38 14
301588 26 7 302693 8 3 303145 14 17
301589 26 9 302697 8 14 303146 14 18
301590 26 10 302698 10 21 303148 38 10
301591 22 10 302707 12 1 303170 24 112
301592 22 14 302714 20 3 303172 30 21
301593 22 6 302717 20 2 303182 40 6
301594 22 3 302718 20 1
301639 10 53 302719 20 6
301640 10 54 302726 10 55
301641 10 82 302731 10 10
301642 10 83 302733 34 12
301645 10 132 302744 22 24
301646 10 133 302745 22 25
M320B Part Description Qty
1 201011 Kit A Spare Parts
2 201012 Kit B Spare Parts Extended Cruising
3 201013 Gasket Set Upper
4 201014 Gasket Set Complete
5 032974 Filter Primary Fuel Seperator
6 015010 Strainer Sea Water
7 033327 Valve AntiSiphon
8 302981 Paint Blue Aerosol Spray Can 1
101 030760 Harness 15 Foot Panel Extension 8 Pin
102 036557 Harness 15 Foot Panel Extension 4 Pin
11 201015 Filter Kit Remote Lube Oil
12 201016 Kit Fuel Hardware 1
13 200550 Manual Operator 1
14 200562 Manual Service 1
15 201009 Parts List
16 024177 Kit Remote Fresh Water Surge Tank
Page 45

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Disclaimer:
The information on this web site has not been checked for accuracy. It is for entertainment purposes only and should be independently verified before using for any other reason. There are five sources. 1) Documents and manuals from a variety of sources. These have not been checked for accuracy and in many cases have not even been read by anyone associated with L-36.com. I have no idea of they are useful or accurate, I leave that to the reader. 2) Articles others have written and submitted. If you have questions on these, please contact the author. 3) Articles that represent my personal opinions. These are intended to promote thought and for entertainment. These are not intended to be fact, they are my opinions. 4) Small programs that generate result presented on a web page. Like any computer program, these may and in some cases do have errors. Almost all of these also make simplifying assumptions so they are not totally accurate even if there are no errors. Please verify all results. 5) Weather information is from numerious of sources and is presented automatically. It is not checked for accuracy either by anyone at L-36.com or by the source which is typically the US Government. See the NOAA web site for their disclaimer. Finally, tide and current data on this site is from 2007 and 2008 data bases, which may contain even older data. Changes in harbors due to building or dredging change tides and currents and for that reason many of the locations presented are no longer supported by newer data bases. For example, there is very little tidal current data in newer data bases so current data is likely wrong to some extent. This data is NOT FOR NAVIGATION. See the XTide disclaimer for details. In addition, tide and current are influenced by storms, river flow, and other factors beyond the ability of any predictive program.