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Westerbeke Diesel W 10 Two Operator's Manual



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   PARTS LIST


  WESTERBEKE 10TWO
  Marine Diesel Engine


    WESTERBEKE 3KW
  Marine Diesel Generator




          Publication no. 33404
               Edition One
                April 1984




l-.v- 'WESTERBEKE
        WESTERBEKECORPORATION
    ~   MYLES STANDISH INDUSTRIAL PARK
        150 JOHN HANCOCK ROAD, TAUNTON, MA 02780-7319
       PARTS LIST


   WESTERBEKE 10TWO
   Marine Diesel Engine


     WESTERBEKE 3KW
   Marine Diesel Generator




              Publication no. 33404
                   Edition One
                    April 1984




jr~ rWESTERBEKE
       WESTERBEKECORPORATION
   ~   MYLES STANDISH INDUSTRIAL PARK
       150 JOHN HANCOCK ROAD, TAUNTON, MA 02780-7319
                         IMPORTANT
                  PRODUCT SOFTWARE NOTICE

Product software of all kinds, such as brochures, drawings,
technical data, operator's and workshop manuals, parts lists
and parts pr ice lists, and other information, instructions
and   specifications   provided   from   sources   other   than
Westerbeke, is not wi thin Westerbeke' s control and, accor-
dingly, is provided to Westerbeke customers only as a cour-
tesy and service.    WESTERBEKE CANNOT .BE RESPONSIBLE FOR THE
CONTENT   OF   SUCH   SOFTWARE,   MAKES    NO   WARRANTIES   OR
REPRESENTATIONS WITH RESPECT THERETO, INCLUDING THE ACCURACY,
TIMELINESS OR COMPLETENESS THEREOF, AND WILL IN NO EVENT BE
LIABLE FOR ANY TYPE OF DAMAGES OR INJURY INCURRED IN
CONNECTION WITH, OR ARISING OUT OF, THE FURNISHING OR USE OF
SUCH SOFTWARE.
For example, components and sub-assemblies incorporated in
Westerbeke's products and supplied by others (such as engine
blocks, fuel systems and components, transmissions, electri-
cal components, pumps and other products) are generally sup-
ported by their manufacturers with their own software, and
Westerbeke must depend on such software for the design of
Westerbeke's own product software. Such software may be out-
dated and no longer accurate.       Routine changes made by
Westerbeke's suppliers, of which Westerbeke rarely has notice
in advance, are frequently not reflected in the supplier's
software until after such changes take place.
Westerbeke customers should also keep in mind the time span
between pr intings of Westerbeke product software, and the
unavoidable existence of earlier, non-current Westerbeke
software editions     in the field.     Additionally, most
Westerbeke   products   include customer-requested   special
features that frequently do not include complete documen-
tation.
In sum, product software provided with Westerbeke products,
whether from Westerbeke or other suppliers, must not and can-
not be relied upon exclusively as the definitive authority on
the respective product. It not only makes good sense, but is
imperative that appropriate representatives of Westerbeke or
the supplier in question be consulted to determine the
accuracy and currency of the product software being consulted
by the customer.
                         TABLE OF CONTENTS


200   WESTERBEKE 10TWO      CYLINDER BLOCK AND HEAD

202   WESTERBEKE 10TWO      CRANKSHAFT - PISTONS

204   WESTERBEKE 10TWO      CAMSHAFT - ROCKER SHAFT

206   WESTERBEKE 10TWO      LUBE OIL PUMP AND SUMP

208   WESTERBEKE 10TWO      COOLING SYSTEM

212   WESTERBEKE 10TWO      SEA WATER PUMP

214   WESTERBEKE 10TWO      FRESH WATER PUMP - ALTERNATOR

216   WESTERBEKE 10TWO      GOVERNOR

218   WESTERBEKE 10TWO      IDLE STOP ASSEMBLY

220   WESTERBEKE 10TWO      FUEL SYSTEM

226   WESTERBEKE 10TWO      PROPULSION BACK END AND MOUNTING SYSTEM

230   WESTERBEKE 10TWO     ELECTRICAL SYSTEM

232   WESTERBEKE 10TWO     MARINE HARNESS

234   WESTERBEKE 10TWO      PROPULSION INSTRUMENT PANEL

236   WESTERBEKE 3KW       GENERATOR MOUNTING SYSTEM

238   WESTERBEKE 3KW       ELECTRICAL SYSTEM

240   WESTERBEKE 3KW       GENERATOR HARNESS

242   WESTERBEKE 3KW       GENERATOR CONTROL PANEL

244   WESTERBEKE 3KW       FUEL SOLENOID ASSEMBLY

246   WESTERBEKE 3KW       GENERATOR 2 WIRE 60 HERTZ

250   WESTERBEKE 3KW       GENERATOR 3 WIRE 60 HERTZ

254   WESTERBEKE 3KW       BELT GUARD

256   WESTERBEKE 10TWO     MISCELLANEOUS
WESTERBEKE 10TWC - CYLINDER BLOCK AND HEAt




                                             20




                                                               /




                                                      /
                                                          /1
                                                  /
                   WESTERBEKE 10TWO - CYLINDER BLOCK AND HEAC

R(F      PN         NAME        RE~ARKS                                QUAN
   1     182~2     NUT          Me DIN 9:31t                                 2
   2     30517     WASHER                                                    2
   ...
    ~
         30180     SEAL         (lIL-ROCKER COolER STUD                      2
   4     33163     COVER        ROCKER                                       1
   5     33161t    GASKET       RClCKER COVER                                1
   6     33126     CAP          OIL FILLER WITH ()-RING                      1
   7     33123     C-RING       OIL FILLER CAP                            1
   8     33127     PLUG                                                   1
   9     :331~5    eOLT         CYLINDER HEAD                            10
 10      33136     WASHER       CYLINDER HEAD BOLT                       10
 11      30714     PLUG         E)(PANSION-25                             2
 12      33134     GUIDE        VALVE                                        It
 « 'I.
 Jo_     33161     !-fAD        CYLINDER WITH PLUGS AND VALVE GUICES         1
 lit     33162     GASKET       HEAD                                         1
 15- 1   32 (,70   ELOCK        ASSEMBLY                                     1
 15- 2   3316C     BLOCK        BARE                                         1
 16      33212     CCWEL        TUBULAR 6 X '3                               2
 17      30711     PLUG         1/8                                          2
18       33202     SHAFT        GOVERNOR GEAR                                1
19       33132     HOUSING      BEARING                                      1
20- 1    33128     BEARING      CRANKSHAFT-STD                               2
20- 2    33129     BEARING      CRANKSHAFT-O.25                              2
 20- 3   33130     BEARING      CRANKSHAFT-I.50                              2
20- It   33131     BEARING      CRANKSHAFT-O.lS                              2
21       33167     GASKET       TU'ING CASE                                  1
22       30221t    D'OWEL                                                    2
 ~3      3316f:    CASE         TIP/ING                                      1
24       34212     CAPSCREW     M~  X 75 DIN 931                             1
25       30713     PLUG                                                      1
26       31781t    WASHER       FLAT M6 DIN 125                              1
2l       31783     LOCKWASHER   M6 DIN 127                                   1
28       33351     CAPSCREW     H6 X 60 DIN 9~1                              1
29       3Q146      C~PSCREW    M6 X 55 DIN 931                              3
30       30209     SEAL         OIL                                          1
31       18804     CAPSCREW     M6 X 20 DIN 933                              4
32       30219     NIPPLE       BREATHER HOSE                                1
33       33165     I-OSE        BREATHER                                     1
34       17196     CAPSCREW     MS X 20 DIN 933                              3
35       24752     BUSHING      1/4BSPT TO I/SNPT                            1
36       11471     PETCOCK                                                   1
37       30716     FLUG         E)fPANSION-40                                2
38       33133     SEAL         OIL                                          1
39       31108     tOWEL        TUBULAR 10 X 9                               2
itO      33121     ADAPTER      HEAD TO AIR IWTAKE SILENCER                  1
41       21878     CLAMP                                                     1
1t2      32434     SILENCER     AIR INTAKE                                   1




                                                                       201
           IJESTERBEKE   10n~O   - CRANKSIIAFT -         ...
                                                   PISTON~




                             7




                                 r ~5V;
                                     I




                                     ~3
                                         ®----6


      13




202
                      t.ESTERBEKE 10TWO -    CRANKS~AFT   - PISTONS

Rt::f       PN        t\AME       REP'ARKS                            QUAN
   1-   1   33175     RING SET    STO                                    2
   1-   2   33176     RING SET     0.25                                  2
   1-   3   33117     RING SET     C.!:o                                 2
   1-   4   33118     RING SET     0.75                                  2
   2- 1     33137     FISTON       WITH PIN-STO                             2
   2- 2     33138     PISTON       WITH PIN-O.25                            2
   2- 3     33139     PISTON       WITH PIN-O.50                         2
   2- '+    331'+0    PISTON       WITH PIN-O.75                            2
   :3       331'+1    ROD          CONNECTING                               2
   4        30351   BOLT           CONNECTING ROD                        4
   5- 1     331'*2  8EARH,G        CC~NECTING ROD     SET-STD               2
   5- 2     33143   BEARING        CONNECTING ROD     SET-0.25              2
   5- 3     331'+'+ BEARING        COJitNECTING ROD   SET-0.51l1            2
   5- 4     331'+5  BEARING        CONNECTING ROD     SET-D.75              2
   6        302~1   ttUT           CCNNECTING RQi[)   BOLT                  '+
   7        33171 CRANKSHAFT                                             1
   8        30275 KEY             WCCDRUFF 5X9                           1
   9        33113 PL:ATE          CRANKSHAFT                             1
 10         33172 GEAR            CRANKSHAFT                                1
 11         3317'+- SPACER                                                  1
 12         3021(;  WASHER         FLAT M2'+                                1
 l3         33158 PULLEY           CRANKSHAFT                               1
 1'+        3021 WASHER            FLAT M2'+                                1
 15         32174 NUT              CRANKSHAFrT PULLEY                       1




                                                                      203
           WESTERBEKE   10T~C   - CAMSHAFT - ReCKER SHAFT




                                                      3




       3       11




                        20




              18




204-
                  WESTERBEKE   101~0    - CAMSHAFl - ROCKER SHAFT

Rt::F     PN       ~AME          REP/ARKS                           QUAN
                   STUD          RtCKER SHAFT eR~CKET
    .
    1
    t:.
          33180
          31787    WASHER        FLAT-MS OIN 125
                                                                          2
                                                                          2
    3     33124    SNAPRING                                               2
    If    33153    ROCKER        ARM                                      4
    5     31804    NUT           ~AP/   Mle X 1.25                        4
    6     33154    SCREW         AO~USTING                                4
  7       33155    PUStiRCD                                               4
  8       33156    TAPPET                                                 4
  9       33150    StiAFT        RCCKER-ASSEMBt.Y                         1
 10       33151    SPRING        RQCKER SHAFT                             1
 11       33152    ERACKET       RVCKER SHAFT                             2
 12       30241    LOCK          VALVE SPRING RETAINER                    8
 .;.3     33149    RETAINER      VALVE SPRING                             4
 14       33119    SPRING        VALVE                                    4
 j.5      30242    SEAL          (lIL                                     4
 j,6      33148    VALVE         EX~AUST                                  2
 17       33147    VALVE         INTAKE                                   2
 l8       33179    CAMSHAFT                                               1
  .l.9    30274    I9       31758       LOCKWASHER    5/16                               '+
 40        1126~       STUD                                             4
 41- 1     32997       MANIFOLD      EXHAUST-PROPULSION                 1
 '+ 1- 2   32488       P'ANIFOLD     EX ,.,AUS T-GEN S E'l              1
 42        31787       WASHER        Me DIN 125                         4
 43        31786       l()CKWASHER   MS DIN 127                         '+
 4'+       1&242       "LT           Me DIN 934                         4
 .. 5      24986       "AMEPLATE                                         1
 '+6                   SCREW         8-32 X 1/4 OVAL HEAD-SS            2
 47        24637       TUBING        INCHES REQUIRfED                  30
 48        24906       CLAMP         HOSE                               2
 '+9       ~4786       STRAP         TAf'4K MOUNTING                     1
 50        24858       CAP           C~CLANT RECOVERY TANK              1
 51- 1     24704       TANK          CCCLANT RECOV£RY                      1
 51- 2     24917       KIT           C()(lLANT RECOVER Y REF 41-51         1
 52        24306       CAP           PRESSURE                               1
 53        2 "-'31l7   ELBOW         MANIFOLD TO TVBING                    1
 t>4       114fJ5      CLAMP         tiOSE                                 2
 55        32926       HOSE          EXCHANGER TO PUMP                     1
 56        15-830      STUD          M8 X 25 01 N 9'!9                     '+
 51        32585       GASKET        MANIFOLD END FLANGE                   1
 ;)8       32622       FLANGE        ~A~IFOLD END                          1
59         32582       BRACKET       EXCHANGER MOUNT                       2
00         31765       WASHER        FLAT 3/8                              2
01         31764       LOCKWASHER    3/8                                   2
62         316&5       CAPSCREW      3/ENC X 1                             2
63         33487       WASHER        EXCHANGER VIBRATION                   2
0'+        11411       CLAMP         ElCHANGER MOUNTING                    2
&5         3329i1      GASKET        E)cCHANGER END ceVER                  2
66         19321       C-RING        EXCHANGER END ceVER                   2
67         332'37      COVER         EXCHANGER END                         2
08         334il2      CAPSCREW      5/16NC ~ 1/2 eR~SS                    2
69         322:30      NIPPLE        1/2NPT TO 7/8 HOSE                    1




                                                                     211
      WESTERBEKE 10TWO - SEA WATER PUMP




212
                            WESTERBEI6        33157       INJECTOR                                                                 2
 01          ~3 U ~2     LINE            IN"ECTOR lEAK-OFF                                        1
 ::'8        33-2 () E   NUT             LINE TO INJE CiTOR                                       2
 :9          33345       ilASHER         INJECTOR TO l,INE                                        2




                                                                                            223
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              WESTERBEKE 10TWO - PRCPULSION       BAC~   END AND   ~OUNTI~G   SYSTEM

REF           PN        r-.AME        REP/ARKS                                         GUAN
     1        1:3f.30   CAPSCREW      "'8)(25 DIN 933                                        2
     2        31786     LOCKIIASHER   M8 DIN 127                                             2
     :3       31181'    wASHER        FLAT Me DIN 12~                                        2
     It       32940     "OTOR         STARTER                                                1
     5        32'941    PLATE         BACK                                                   1
     6        32·996    GEAR          RING                                                   1
     7        32lt82    FLYWHEEL      wI1H RING GEAR                                         1
     8        3321S     eOLT          FLYWHEEL WITH FLANGE                                   It
     9- 1     19398     C.4MPER       HBSt TRANSMISSION                                      1
     9- 2     30949     DAMPER        Bill TRANSMISSION                                      1
              32948     SPACER        B~ TRANSMISSltN-DAMPER TO FLYW~EEL                     1
 10- 1        2lt718    CAPSCREW      HBW DAMPER TO FLYWME£L                                 5
 ~   \1- 2    32965     CAPSCREW      BW DAMFER TO FLYWHEEL                                  5
 .ll          31189     WASHER        fLAT MI0 DIN 125                                       6
 l2           19262     LOCKWASHER    Mltl DIN 127                                           6
 .1:3         2lt955    CAPSCREW      ~lCX1.25X45 DJN 960                                    1
 .llt         32'928    ADAPTER       HBW-BW TRANSMJSSION TO ~OUSI~G                         1
 .15          3177(·    LOCKWASHER    7/16                                                   4
 .1.6         31655     CAPSCREW      7/11NC X 1                                             4
 .11          31377     DOWEL         TUBULAR-BW3                                            2
 .i.8         19039     rOwEL         ADAPTER TO HOUSING                                     2
 .19          31789     WASHER        FLAT M10 DIN 125                                       1
 ~C           19262     LOCKWASHER    MIt) DIN 121                                           6
 21           2lt9S2    CAPSCREW      MIOX1.25X25 DJN 961                                    6
 22           32334     HiUS ING      FLYWHEEL                                               1
 t::3- 1      2ltS53    CAPSCREW      M10X1.25X35 DJN 961                                    It
 ,:3- 2       2lt'J56   CAPSCREW      M1CX1.25X5u DJN 96t-BA1TERY ERCU~C                     1
 ~:3- :3      24950     NUT           MIOX1.25 DIN ~31+-BATTERY GROUND                       1
 .2lt- 1      2C65(l    CAPSCREW      M8XIS DIN 933-HEW                                      6
 ,,It-    2   31lt52    CAPSCREW      M8X22 DIN 933-BW                                       6
 £5           31788     LCCKWASHER    M8 OIN 137B-HSW-BW                                     6
 26           31826     NUT           5/SNF-JAM                                          12
 21           31821     LOCKWASHER    5/8                                                    1+
 28           32013     ISOLATOR                                                             4
 ;29          32580     ~OUNT         REAR                                                   2
 .30          31164     LOCKWASHER    3/8                                                    It
 .31          316\)5    CAPSCREW      31BNC X 1                                              4
 32           3091+9    BW GEAR       2 10 1                                                 1
 .3:3         31555     CAPSCREW      S/16NC X 1                                             1
 jlt          32626     LEVER         SHIFTING-BW3                                           1
 .35- 1       13629     CAPSCREW      MlfJX25 DIN 933                                        2
 35- 2        19262     LOCKWASHER    "'IO DIN 127                                           2
 :36                    SCREW         UI-32 x 5/8                                            2
 37           13325     CLAMP         CABLE                                                  1
 38           1381e     SJlIM         CABLE CLAMP                                            1
 39           33005     BRACKET       BW3 SHIFTING CABLE                                     1




                                                                                       227
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              ~ESTER8EKE       luTWO - FRCPULSION BACK END   A~D   ~OU~TI~G   ~YST[~



R~F           PN                        RE",ARKS                                       QUAN
 40           33537      CAPSCREW       3/SNC X I-liB                                        '+
 41- 1        23f:79     COUPLING       BIit-HBW-BORE C.1~                                   1
 t+ 1-   2    23680      COUPLING       BW-HBW-BORE C.875                                    1
 41-     :3   23681      CCUPLING       8W-HBW-BORE I.;)                                     1
 41-     '+   2368c      COUPLING       8W-H8W-BORE 1.125                                    1
 41-     5    2~f6~      CCUPLING       BW-HBW-BORE 1.25                                     1
 41-     6    23684      COUPLING       BW-HBW-BORE 1.375                                    1
 41-     7    2.3f8~     COUPLING       8w-HBW-BORE 1.5                                      1
 '+2-    1    23t:51     SETSCREW       COUPLING 3/8NC X 3/4                                 2
 4~-     2    2:3652.    SETSCREW       COLPLING 3/8~~ X 1                                   2
 q3                      LOCKWASHER     10                                                   2
 '+4                     ~UT            l,(i-3c:'                                            2
 ,+5          :31764     LOCK~ASHER     3/8                                                  4
 4t:          31162      f\UT           3/8NC                                                4
 .. 7-   1    24629      t-BW GEAR      2.0 TO 1                                             1
 41- 2        31247      fBW GEAR       2.7 TO 1                                             1
 48           30756      NUT            PILLAR-M8                                            2
 49           1363~1     CAPSCREW       M8X25 DIN 933                                        2
 50           31786      lOCKWASHER     M8 DIN 121                                           2
 :;1          33482      EALL JOINT                                                          1
 ~2           32161      flRACKET       H8W SHIFTING CABLE                                   1
 :':3         3242A      ",CUNT         FR(:NT LEFT                                          1
 54           3242E      ~CUNT          FRONT RIGHT                                          1
 55           192f?      lOCKWASHER     Ml~ DIN 127                                          '+
 56           2'+95c:'   CAPSCREW       M10 X 1.25 X 25 DIN 961                              '+




                                                                                       229
                                                                  WESTERBEKE 1.0TWO                         ELECTRICAL SYSlEM




                                                                                                                                                           SCHEMATIC DIAGRAM.


                                                                                                                                                  ~   IZVDC BATTERY

                                                                                                                                                                         START SOL.   ~rARTDt   ®
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                                                WIRING DIAGRAM.
                                                    35685


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                                                        W.T.'sENOER         __---~!!A!!N!....,Pr_----------.,
       W"'T!~        n:",PT.
       SWITC.H                   OIL PRESSURf.
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      O.~. .5ENOER                                ~     PRE-HEATER




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                                 SERIES "I~" ALTERNATOR
                                  12VOLT 50AMP




  230
                                 ~ESTERBEKE   lCTWO - ELECTRICAL SYSTEM

Rc.F          PN               ,...4 ME       REf-IARKS                               GUAN
    1         11S17            P'ETER         TACHOMETER-HCUR                               !
    2         1154!;           GAUGE          W~TER  TEMPERAcrURE                           1
    .3        2'+133           fUAGE          OIL PRESSURE 0-100 PSI                        1
    4         33764            SWITCH         PRE-HEAT                                      1
    5         23119C           VOLTMETER      12"DC NEG GRCtNC                              1
    6         33f9~            SwITCH         KEY-OFF-Ur..                                  1
    7         .3;Jll+          CAB LE         PAt\EL                                        1
    8         32538            HARNESS        E~GINE                                        1
              329'+0           ~OTOR          STARTER                                       1
 .u "
 ... 1
              2'+68~
              ~'+63C;
                               BREAKER
                               SOLENOID
                                              CIRCUIT-20
                                              PRE-HEAT
                                                           AMP                              1
                                                                                            1
 .l.2-    1   3320'+           GLOWPLUG                                                     2
 .. 2- c:     33235            I"IIoJ   33251     LABEL         EME.RGENCY STOP SWITCH                      1
  1- 1         11196     CAPSCREW      Me x 25 DIN 933                             1
  7- 2         3178E:    lOCK WASHER   MS DIN 121                                  1
  8            24844     ADAPTER                                                   2
  9            11984     ELBOW         1/8NPT STREET 9C                            1
 10            24132     SENDER        OIL PRESSURE                                1
 11            24635     SOLENOID      PR£-HEAT 12VD,C                             1
 12- 1         3151)1    CAPSCREW      1/4NC Y 1/2                                 2
 ~2-     2     31752     lOCKIJASHER   1/4                                         2
 ... 2- 3      3175C     f\lJT         1/4NC                                       2
 13            32458     BRACKET       CIRCUIT BREAKER AND SOLENOID                1
 ,j.4-   1     24E:8~    BREAKER       CIRCUIT 20AMP                               1
 14- 2                   SCREW         8-32 X 1/8                                  2
 14- 3                   lOCKWASHER    8                                           2
 15            32945     BRACKET       FUEL SHUT-OFF SOLENOID                      1
 i6            23(141    SCLEr.;OID    FUEL SHUT-OFF 12VDC                         1
 .l1                     lOCKWASHER    10                                          2
 18                      SCREW         10-32 X 5/8                                 2
 .l.9          32-923    SWITCH        EX~AUST TEMPERATURE-SAFETY                  1
 20            33627     SCREW         8-32 X 1/4 WASHER HEAD                   2
 ~l            33213     TUBING        TEFLON-PROTECT WIRE-INCHES REGUIRED     18
 ,2            33348     SWITCH        ell PRESSURE-SAFETY                         1
 ,3            24831     PUMP          FUEL LIFT 12VDC                             1
 ;::4          32-940    ~OTOR         STARTER 12VDC                               1
 25            30245     SOLENOID      STARTER 12VDC                               1
 ,b            3118E     U)CKWASHER    ~e DIN 127                                  1
 1:.7          18242     NUT           M8 DIN '334                                 1
 ,8            32·939    ALTERNATOR    35 AMP 12VCC                                1




                                                                             241
WESTERBEKE 3KW - GENERATOI CONfROL PANEL
                   IJESTERBEKE 3KW - GENERATOR CONTROL PANEL

REF    PN          ~AME        REP'ARKS                           GUAN
  1    3~340       PANEL       If\jSTRUMENT ASSEP'BLY                1
  2    33S67       PANEL       FACEPLATE                             1
  :3   ~!l147      CABLE       PANEL TO ENGI:NE                      1
  4    24131       SWITCH      STOP                                  1
  5    241~2       SWITCH      START-PREHEAT                         2
  6    30119       COVER       PANEL REAR                            1
  1    3\)'113     SCREW       COVER                                 1
  8    24''31+ 6   HOLDER      LAMP                                     :3
   9   24941       LAMP        INSTRUMENT METERS                        3
 10    11545       "ETER       WATER TEMPERAiJURE                       1
 .Ll   24133       ~ETER       ~IL PRESSURE S-100 PSI                   1
 12    23090       VOLTMETER   12 vec NEG GR~UNG                        1
 ~3    12892       P'ETER      HOlR                                     1
 14    324'+9      LABEL       SWITCH IDENTIFICATION                    1
 l5    31i760      CABLE       15 FOOT PANEL EXTENSIO~                  1
 16    24968       DECAL       GENERATOR OPERATING INSTRUCTIONS         1




                                                                  243
WESTERBEKE 3KU - FUEL   SOLEN~ID   ASSEMBLY
                 WESTERBEKE 3KW     -   FUEL SOLENOID ASSEMBLY

R[F     PN       ~AME         REf"ARKS                           QUAN
   1    31526    CAPSCREW     1/4~F     X 1/2                          1
   2    31752    LOCKWASHER   1/4                                      1

   ,.
   .3   1523~
        15534
                 eALL JOINT
                 NUT
                              9~  DEGREE
                              I/ltNF JAM
                                                                       1
                                                                       1
   5    15225    8ALL JOINT                                            1
   6    31152    LOCKWASHER   1/4                                      2
   1    31~u2    CAPSCREW     I/ltNC X 5/8                             2
   8    3u05~    STANDOFF     IJIfNF )( 7/8                            1
   9    329lt5   ERACKET      FtEL SHUT-OFF SCLENOID                   1
 10              LOCKWASHER   10                                       2
 .. 1            SeRE\!       l{j-32 )( 1/2                            2
 12     23D41    SOLENOID     FUEL SHUT-OFF                            1




                                                                 245
      WESTERBEKE 3KIi - GENERATOR 2 IiIRE 60 HERTZ




245
                  WESTERBEKE 3KW - GENERATOR 2 WIRE 60 HERTZ

RLF   PN           t\AME        REf/ARKS                                   GUAN
      30B6t,      GENERATOR     3K~-60HZ-115VAC-2   WIRE                         1
      3tH15       PLATE         DRIVE DISC                                       2
      31678       CAPSCREW      1/16NF X 3/4                                     '+
      31110       LOCKWASHER    7/16                                             4
      31758       LOCKWASHER    5/16                                             8
      ~155~       CAPSCREW      5/16NC X 3/4                                     8
      30176       ARMATURE      60~Z                                              1
      30822       BEARING                                                        1
      33219       BOLT          FLYWHEEL WITH FLANGE                             '+
      32312       FLYWHEEL      WITH RING GEA.R                                   1
      32"396      GEAR          RING                                             1
      24,954      C.PSCREW      MICX1.25X40 OJN 961                               1
      24788       GUARD                                                           1
                  F\UT          10-32                                            1
                  LOCKWASHER    10                                               1
                  SCREW         10-32 X 1                                        1
      31561       CAPSCREW      5/16NC )( 2-1/2                                  '+
      :31158      LOCKIJASHER   5/16                                             4
      3107e       f-/OUSING     FIELD COIL                                       1
      311:835     COIL          FIELD                                            1
      31)836      COIL          FIELD                                             1
      30831       COIL          FJELD                                             1
      30838       COIL          FIELD                                            1
      31607       CAPSCPEW      31BNC X 1-1/2                                    8
      31064       RETAINER      POLE SHOE                                        '+
      :5 ,,,802   St'OE         POLE                                             4
       30813      COVER         GENERATOR END                                    1
                  SCREW         10-24 X 3/8 H£X HEAD   T~REAC   ClTTIF\G         2
      30841       NUT           1/2NF JAM LOCKING                                1
                  LCCKWASHER    1J2-EXTERNAL JOOTH                               1
      30198       WASHER        1/2 FLAT                                         1
      30199       FAN                                                            1
      30805       LOCKWASHER                                                     1
                  SCREW         11l-211- X 3/11-                                 4
      30823       PIN           BEARING LOCK                                     1
                  SCREW         8-32 X 1-1/2 RH                                  6
      30800       HOLDER        BRUSH                                            6
      3"'814      ERUSH                                                          6
                  SCREW         8-32 X 5/16                                  12
      33~S5       STRAP         COPPER                                           2
      30809       RECTIFIER                                                      1
                  F\UT                                                           6
      30806       CAPACITOR                                                      1
      31:iJ70     PLATE         BRUSH MOUNTI~'                                   2
                  LOCK WASHER   INTERNAL TOOTH 10                                '+
                  t\UT          10-24                                            4
                  SCREW         8-~2    )( 1/4                                   1




                                                                           241
         ,\ ;
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       ;. .
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                  ~'
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:VI           \
                  WESTERBEKE 3KW - GENERATOR 2 WIRE 6(1 HERTZ

RlF      PN       .NAME         REf/ARKS                             GUAN
 50               SCREW         8-32 X 7/8                                 1
 ~1               LOCKWASHER    8-EXTERNAL TOClTH                          2
 52               NUT           8-32                                       2
 :)3     19262    LCCKWASHER    M1G DIN 127                                6
 54      31189    WASHER        FLAT M10 DIN 125                           6
  5- 1
 fj      24953    CAPSCREW      Ml0Xl.25X35 OJN 961                        4
 55- 2   24'355   CAPSCREW      MIOX1.25X45 O~N ~61 BATTERY GROUND         1
 55- 3   24950    NUT           MI0Xl.25 DIN '34 BATTERY GRtlNC            1
 56      32332    ,",OUSING     FL YWHEEL                                  1
 ':,)1   31781    wASHER        FLAT M8 DIN 125                            2
 58      31166    LOCK WASHER   MS DIN 127                                 2
 59      13 63~   CAPSCREW      MSJt25 DIN 933                             2
 flO     32940    MOTOR         STARTER                                    1




                                                                     249
       WESTERBEKE :3KW - GENERATOR :3 WIRE 6 "
                                             A HERTZ




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                                            ~I   \




251)
                   YESTERBEKE :3KW -     GE~ERATOR   :3 WIRE 60 HERTZ

Rt:.F    PN         NAME          REP'ARKS                               GUAN
   1     24759      (,;ENERATOR   3KW-6~HZ-115/23eVAC-3      WIRE              1
   2     30115      PLATE         DRIVE DISC                                   2
   :3    31618      CAPSCREW      1/16NF X 3/4                                 4
         31710      LOCK WASHER   1116                                         4
   '*
   5     31158      LOCKWASHER    5/16                                         8
   6     31553      CAPSCREW      5J16NC X 3/0\                                8
   '1    30826      ~RMATURE      6!!HZ                                        1
  8      30822      BEARING                                                    1
  C3     33219      EOLT          FLYWHEEL WITti fLANGE                        4
 10      32312      FLYWHEEL      WITH RING GEAR                               1
 ,;0.1   32996      G,EAR         RING                                         1
 12      24C35'+    CAPSCREW      MIOX1.25XO\O DJN 961                         1
 13      24788      EUARD                                                      1
 14                 NUT           10-32                                        1
 15                 lOCKWASHER    10                                           1
 .1.6               SCREW         10-32 X 1                                    1
 J.l     31561      CAPSCREW      5/16NC X 2-1/2                               4
 l8      31158      LOCKWASHER    5116                                         4
 J.9     3;834      HlUS ING      WITH FIELD COJL & BRUS~ ASSY                 1
 ,,0     30835      C,OIL         FIELD                                        1
 21      30836      COIL          FIELD                                        1
 22      30831      CCIl          fIELD                                        1
 23      30838      CGll          FIELD                                        1
 ~'+     31601      CAPS CREW     3JBNC X 1-1/2                                8
 25      31u64      RETAINER      POLE SHOE                                    0\
 ;26     30802      StiOE         POLE
 2.1     30813      COVER         GEPfERATOR END                               '1
                                                                                *
 l8                 SCREW         10-20\ X 3/8 HEX HEAD THREAD CUTTING         2
 29      30841      NtH           1/2NF JAM LOC~ING                            1
 30                 LOCK WASHER   1/2-EXTERNAL ~OCTH                           1
 :31     30198      WAStiER       1/2 FLAT                                     1
 .52     30199      FAN                                                        1
 33      30Stl5     LOCKWASHER                                                 1
 34                 SCREW         10-24 X 3/4                                  4
 ~5      30-823     PIN           BEARING LOCK                                 1
 36                 SCREW         8-32 X 2 RH                                  '+
 ;)8     3t.-800    ~()LDER       BRUSH                                        6
 39      30B14      BRUSH                                                      6
 40                 SCREW         8-32 X 5/16                              12
 ill     33395      STRAP         COPPER                                       2
 42      3fH!G9     RECTIF IER                                                 1
 40\                NUT                                                        0\
 45      30886      CAPACITOR                                                  2
 46      30839      BRUSH ASS!    REF 36-52                                    1




                                                                         251
      WESTERBEKE 3KIiI - GENERATOR 3 WIRE 60 HERTZ




252
                   WE'STERB EKE 3KW · GENERATOR 3 WIRE: 60 HERTZ

REF        PN       NAME         RE~ARKS                              QUAN
 53        19262    lCCKWASHER   PUC DIN 127                                6
 5~        31789    WASHER       FLAT M1G DIN 125                           6
 55-   1   2~953    CAPSCREW     MICX1.25X35 DJN 961                        ~
:'5- 2:    2~955    CAPSCREW     MIOX1.25X45 DIN 961 BATTERY GROU~D         1
 05- 3     24950    ~UT          Ml~X1.25 DIN ~34 BATTERY GRClND            1
 56        32332    rOUSING      FLYWHEEL                                   1
 51        31787    \lASHER      FLAT Me DIN 125                            2
 58        31786    LOCKWASHER   M<8 DIN 127                                2
 ~9        13630    CAPSCREW     M8X25 DIN 933                              2
 60        32940    fIICTOR      STARTER                                    1




                                                                      253
               WESTERBEKE 3KW - BE~T GUARD




           4




                                                                               ~             I
                                                                           I       ----.-/
                                                                       /
                                                                   /
                                                               /
                                                           /
                                                       /
                                                   /
                                               /
                                           /
                                       /
                                   /           __----:If--10
                                           ~~<----11

                                                   ~--12
       7




25ft
                          WESTERBEKE 3KW - BElT GUARD

REF      PN        ~AME           REP'ARKS              QUAN
  1      33C54     GUARD          BELT                        1
  2      33228     SCREW          WI~G    10-32 X 1/2         3
  3- 1             U)CKWASHER     10                          3
  3- 2   33372     WASHER         FLAT                        3
  4      33 \163   BRACKET        TOf                         1
  5      31786     lOCKWASHER     M8 DIN 127                  1
  6      2065u     CAPSCREW       M8 X 1e DIN                 1
  7      332'+0    BRACKET                                    1
  8      3178~     LOCKWA SHER    H6 DIN 127                  1
  9      33351     CAPSCREW       M6 X 60 DIN 931             1
 l~      332:59    BRACKET                                    1
 11      31783     LOCK WA SHER   M6    DIN 127               1
 l2      2062c     CAPSCREW       MEl   X 25 DIN              1




                                                        255
                            IiESTERBEI


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The information on this web site has not been checked for accuracy. It is for entertainment purposes only and should be independently verified before using for any other reason. There are five sources. 1) Documents and manuals from a variety of sources. These have not been checked for accuracy and in many cases have not even been read by anyone associated with L-36.com. I have no idea of they are useful or accurate, I leave that to the reader. 2) Articles others have written and submitted. If you have questions on these, please contact the author. 3) Articles that represent my personal opinions. These are intended to promote thought and for entertainment. These are not intended to be fact, they are my opinions. 4) Small programs that generate result presented on a web page. Like any computer program, these may and in some cases do have errors. Almost all of these also make simplifying assumptions so they are not totally accurate even if there are no errors. Please verify all results. 5) Weather information is from numerious of sources and is presented automatically. It is not checked for accuracy either by anyone at L-36.com or by the source which is typically the US Government. See the NOAA web site for their disclaimer. Finally, tide and current data on this site is from 2007 and 2008 data bases, which may contain even older data. Changes in harbors due to building or dredging change tides and currents and for that reason many of the locations presented are no longer supported by newer data bases. For example, there is very little tidal current data in newer data bases so current data is likely wrong to some extent. This data is NOT FOR NAVIGATION. See the XTide disclaimer for details. In addition, tide and current are influenced by storms, river flow, and other factors beyond the ability of any predictive program.