Wednesday, March29, 2017 L-36.com

Racor Diesel Fuel Filter




NOTE: DO NOT HIT REFRESH!!! These files are big and can take a long time to load. This file is 1.74 MB. Give it time.
If there is text in the file, you can scroll it while the image loads. Enjoy

View PDF

Image Preview



Ad by Google

PDF to Text

DIESEL
i FUEL Bnstallation Operation
SEPARATORS
Parts and Service Data
less exhaust emission tanks railroad recreational vehicles
Racor Industries is an lower fuel consumption as well as industrial
company marketing products in 6 0 0 less down time and maintenance
countries through a network of over
increased operating profits Racor diesel fuel filterlwater
2000 distributors and dealers
Founded in 1969 to manufacture and separators and related products have
The industries we serve include on become the standard for all of these
market innovative diesel fuel
highway automobile busses and industries
filterlwater separator systems Racor
trucks offhighway has extended its product line to HOW THE RACOR FILTER1
logging and mining marine workboat
include SEPARATOR WORKS
offshore drilling and exploration and
P 20 Series Spinon Diesel Fuel
pleasure boat agriculture stationary The three stages of the Racor filter1
FilterIWater Separators
power equipment and fuel storage separator work in series to
Recycling and progressively clean the diesel fuel
Systems
Because virtually all water and particles
Air Dryers for vehicular
of solid contamination are removed in
compressed air systems
the primary and secondary stages the
Diesel Fuel Heaters
effective life of the fine micron
Fuel Additives
replaceable element the third stage is
3 Hydraulic Filtration Systems
i 23 times longer than standard filters
The precision fuel metering
Primary Stage Separation
components of diesel engines are
especially vulnerable to damage by In the primary stage liquid and solid
liquid and solid contaminants in fuel contamination down to 3 0 micron are
Airborne dust and dirt rust and algae separated out by centrifugal action
induced by the presence of water in created by the turbine centrifuge
storage tanks through condensation There are no moving parts in this highly
and mishandling all contribute to efficient design Because the
blown injector tips contamination is heavier than the fuel
fouled injector nozzles it falls to the bottom of the clear bowl
excessive pump injector and ring
wear Secondary Stage Coalescing
loss of power and poor This stage functions when minute
performance particles of liquid contamination lighter
than the fuel remain in suspension and
Racors patented flow up with the fuel into the lower part
design and process removes virtually of the shell Here the
100 of the damaging water and solid minute particles tend to bead on the
contaminants from diesel fuel There is inner wall of the shell and the bottom of
a Racor unit for engine systems with the specially treated replacement
flow rates from 1 0 gph to 9000 gph element As the beads accumulate
There are no moving parts and they become larger and heavier and
maintenance is minimal eventually fall to the bottom of the
bowl
The installation of a Racor fuel
separator in a diesel fuel Final Stage Filtration
system will bring the following benefits In this stage the fuel flows through the
0 less pump and injector wear replacement element where the minute
more complete combustion solids are removed
Use only QEMUIINE RACOR Replacement Elements Parts and Fuel Additives for maximum The use of other than QEMBIIIINE RACOR products ma y v o i d
your Racor unit warranty c Prime the system by pouring FROM YOUR RACOR
DISTRIBUTOR Remove bowl and clean with diesel
clean fuel into CLEAN UNIT AND LUBRICATE ALL fuel RACOR
housing until full Replace lid SEALS BEFORE INSTALLATION Replace bowl gasket place bowl
PLEASE NOTE FOR AUTOMOBILE ENGINE media designed to repel water and
and hand tighten thandle WITH CLEAN DIESEL FUEL ONLY on base put bowl retaining Racor manufactures a
FUEL
perform the ultrafine filtration
2 If fuel tank is ABOVE I Remove thandle and lid Inspect over bowl and tighten retainer
PunP I
complete line of mounting bracket kits necessary to protect the engine
a Open drain valve for damage and screws 40 inch Ibs max torque
for installing Racor system An exclusive lip seal
Clean 6 Install drain valve to bowl 30 inch
b Drain accumulated water The kits contain the OVERHEAD STORAGE TANK designed to prevent element bypass
contaminants 2 Remove and discard replaceable Ibs max torque and close
Racor mounting bracket specifically APPLUCATUOM contains a molded handle for ease of
element
c Close drain valve 7 Replace element with new for the year make and model Head
pressure will be placed on the element removal
3 Drain unit completely through drain Racor Replacement and all the necessary Racor when it is 1 Element should be
changed at 8 to valve Remove drain valve
c CLEANING THE FllLTERI 8 Prime the system by pouring with complete mounting
installed in conjunction with an 1 5 inches of Mercury restriction
4 Flush unit with clean diesel for correct installation overhead storage tank A valve must See Vacuum Gauges on Page 1 1
7 SEPARATOR diesel fuel into the unit until
full
5 If an excessive amount of con Replace lid wlgasket and thandle
I Remove vacuum side filters in fuel
line between fuel tank and fuel
pump non
be installed on the INLET SIDE of the
Racor for use when
servicing replaceable elements
Measurement is made at the pump
inlet
2 On 751 and 791 Series models with
IMPORTANT INSPECT ALL SEALS
AND REPLACE IF NECESSARY SEAL
SERVICING KITS ARE AVAILABLE
tamination is present in the bowl
Remove bowl retainer screws and
wlgasket and hand tighten thandle
removable housing should be valving all valves are in the open
adapted with primary spinon COLE3 WEATHER APPBIICATION position for normal operation
adaptor Racor part no 1 1548 For continuous operation one unit
FITTINGS CHART
If the Racor is used in
where applicable Otherwise cold weather the unit should be may be shut down while under
When installing fittings to the Racor apply clean diesel fuel to the oring of the fitting
service and leave in place located behind the engine in engine power to change element During
2 Mount Racor compartment near manifold or element change reduce fuel flow
ically on the vacuum side of the fuel wherever heat flow is available to strike rate to idle condition
RACOR UNlT PORT FUEL
3 Remove thandle and lid Inspect FITTING
STRAIGHT THREAD
pump or transfer punrp whichever unit A Racor InFilter Heater is
PART NO UNIT USAGE WIORING LlNE
comes first in a convenient recommended to ease cold starts and seals and replace if necessary
SEAL SERVICING KlTS ARE 901044 200
711620 711620
location for servicing the Racor Thermoline Diesel Fuel Line
901 064 22012251500 911618 711620
3 lnstall fuel line from fuel tank to Heater is available for efficient cold AVAILABLE FROM YOUR RACOR
Male JIC37 901 066 22012251500 911618 911618
DISTRIBUTOR 90 Elbow 901 0108 90011000 71814
31416
inlet side of the Racor Filter1
weather operation
90101 010 90011000 71814 71814
4 Remove element by holding molded
Separator USE MAXIMUM FUEL
NOTE Methanol ethanol and alcohol handle and slowly pulling upward
LlNE SIZE AVAILABLE IN ORDER
based additives will cause damage to with a turning motion
TO REDUCE RESTRICTION
902044 200
5 Insert Genuine Racor Replacement
711620 711620
Appropriate fittings are available nonmetal parts in the Racor unit and
902064 22012251500 911618 711620
from your Racor distributor See the entire diesel engine system When Element over center tube with
Male JIC37 902066 22012251500 911618 911618
use of an additive is determined to be downward turning motion See Straight
9020106 90011000 71814 911618
Fittings Chart page 3
9020108 90011000 71814 31416
necessary use only genuine RACOR Chart for replacement
90201010 90011000 71814 71814
4 Install fuel line from the outlet side element part number on Page 10
of the Racor the FUEL ADDITIVES RACOR FUEL
ADDITIVES provide preventive 6 Top off by pouring clean diesel fuel
904044 200 711620 11418 Pp
i e Thd
inlet of the fuel pump or transfer into housing until full
904064 22012251500 911618 11418 Pp
i e Thd
pump with appropriate fittings and maintenance protection all year long
904066 22012251500 911618 31818 Pp
i e Thd
helps cold weather starts protect Replace lid and hand tighten Female Pipe
9040104 90011 000 71814 11418 Pp
i e Thd
maximum size fuel line thandle
9040106 90011000 71814 31818 Pp
i e Thd
against damaging foulants and extend Straight
90401 08 90011000 71814 11214 Pp
i e Thd
5 Remove lid and prime the system
element life
9040108DT 90011000 71814 11214 Pi
p e Thd
by pouring clean fuel into filter1
90401 01 2 90011000 71814 31414 Pi
p eT hd
separator housing until full Replace Racor additives are specially
lid and hand tighten thandle formulated to be completely b DRAIWUNQ THE FIILTERI
Progressive Barb 901 0HF4516 200 711620 511 6 8mrn Hose
compatible with engines fuel filters SEPARATOR BOWL
and
6 Start engine and test system
Hose Fitting
and water separators They contain no Bowl must be drained at or before
901 0HF6516 22012251500 911618 318 1Omm Hose
90 Elbow
damaging alcohol and keep fuel in the contaminants reach the bottom of the
best possible condition for all diesel turbine centrifuge assembly Water Progressive
Barb 9020HF4516 200 711620 5116 8mm Hose
WHEW POSIITUONlNG THE UNIIT engine applications Sensor Kits are available as options for
Hose Fitting and
RACOR FUEL ADDITIVES ARE Racor See Page 13
9020HF6516 22012251500 911618 318 1Omm Hose
Locate the unit between the
Straight
SUPER CONCENTRATED for description of kits
horizontal planes of the bottom of
COMPARE TREATMENT COST PER 1 If fuel tank is BELOW the fuel tank and pump inlet for
Barbed 901 0HF106 90011000
71714 318
GALLON OF FUEL a To break vacuum lock remove
901 0HF108 90011000 71814 112
minimum restriction to the pump
Hose Fitting 901 0HF1010 90011000 71814 518
DOnot remove the lid and thandle thandle and lid Inspect seals
90 Elbow 9010HF1012 90011000 71814 314
o Do not overtorque the clamp bolts SERVICE and replace if necessary SEAL
Overtorquing will distort housing a REPLACEMENT ELEMlENTS SERVICING KlTS ARE
Barbed 9020HF106 90011000 71814 318 r
AVAILABLE FROM YOUR Hose Fitting 9020HF108 90011000 71814
112
and seal leaks will occur Racor manufactures a complete line of
9020HF1010 90011000 71814 518
Maintain vertical clearance above high quality replacement elements for RACOR DISTRIBUTOR
Straight 9020HF1012 90011000 71814 314
the housing for all Racor products All genuine Racor b Open drain valve Drain
servicing of elements See Spec replacement elements contain a accumulated water and con
fications Chart on Page 10 taminants Close drain valve
TROUBLE SBOTiNG inlet side of the Racor system tank
wetting gasket with fuel and hand
o0 In
tightening only replace the Parts Diagram vacuum
reading can be 1 to
Check for
s loose fittings
pin holes in lines
gaskets
Maximum Rated Flo
Port Size 7116 x 20
WIOring
5 Hg at full governed RPM 0
BLEED on the hose ID length cracked tank stand pipe
If fuel in the bleeds
elbows pump efficiency and height of s out of fuel condition
Oring not seating
back to the tank an air leak or check Parts List
lift from tank 0
improper flare angles on hose
valve seating problem is indicated To
inspect check valve seat remove bowl
fittings ltem Part No Qty
RPM should be 0 reading with ring bowl and turbine
centrifuge tur
clean element where pump capacity is ning See Parts
1 12041 1 Bowl Plug 114
If no bubbles are noted in bowl and air
dictated by engine RPM
NPT
suction is still evident check outlet Diagram for of parts Metal
BowllBracket
side of Racor system to fuel pump
Flow Director
If vacuum reading does not return to Inspect check valve and
seat Clean or Element
1 to 5 Hg after element change Check for
Bowl Retainer Screw
replace seat and check valve and rein
check for the following 0 loose fittings
lo24x long
stall centrifuge hand tight Over
collapsed fuel lines 0 pin holes in line
Bowl 0Ring
0 tightening causes
gasket to warp Lower Lid 0Ring
tank shutoff valves closed Oring not seating
Replace bowl ring gasket and reinstall Upper Lid 0Ring
o improper flare angles on hose
plugged fuel lines bowl and ring Fill unit
with fuel Lid
fittings
Base
If the inlet to the Racor fuel pump seals In cold weather operation installation
Retainer Clamp
is plugged disconnect inlet line open
bleedoff fitting on top of ClJmmins of a Racor Fuel Heater in the Racor
drain valve and blow out with com fuel pump is recommended to
s top gaskets on Racor
pressed air In case of severe stop ease starting Racors
remove bowl and centrifuge Diesel Fuel Line Heater is available for
Back View Front View
and clean with compressed air For example a 37 flared female extreme cold weather
operations
hose fitting pulled up tightly to a 45 See Options and Accessories Section
AIR LEAKS male fitting sometimes causes a hair
Racor systems line crack resulting in air suction
Read and follow the installation
Parts Diagram the need for sight glasses

instructions on Page 2 carefully
to check air suction leaks If air bub If Racor is sucking air at

bles are rising from centrifuge action in bowl drain fitting gasket or Thandle to insure proper
performance of Maximum Rated Flow 105 gpm 4 Ipm
the clear bowl the air leak is between and top and cannot be stopped by your Racor
Port Size 916 x 18 UNF StrThd
wlOring CLEARANCE FOR
Model 24OFG
2 0 0 360 1 516 DIA FASTENERS
Parts Diagram
9llLrnm
Maximum Rated Flow 53 gpm 2 Ipm
Parts List 9
s Ow L Mounting Hole Pattern
Port Size 7116 x 20 UNF Str Thd
1 2 Top View
wlOring
ltem Part No Qty Description
UXT IN
1 11780 I Drain Valve
Parts List
2 11041 1 Bowl Drain Gasket
rr22 c
3 15013D 1 Turbine Centrifuge
ltem Part No Qty Description
4 15011 1 Check Ball
5 15010C 1 Check Ball Gasket
11780
11041
Drain Valve
Bowl Drain Gasket
15012C 1
15009 1
Conical Baffle
Bowl 0Ring
12008A
2000SM
Flow Director
Element
45 rirsrn
acwqco cwca 8 I
8 2010SM 1 Element
5 15081 4 Bowl Retainer Screw
lo24x la long
I
9 15079 1 Return Tube
Bowl Ring Bracket
10 15005 1 Lid Gasket
Bowl 0Ring
11 15078 1 Lid
Lower Lid 0Ring
12 11350 1 0Ring
Upper Lid 0Ring
13 11888 1 THandle
Base
14 15082 1 Body
Retainer Clamp
15 15081 4 Bowl Retainer Screw
Clear Bowl
lo24x A long
Clear Bowl
NOTE Use 200FGM for gasoline 83
RinglBracket
applications
Back View Front View Cutaway View VJ
Automotive Mounting Bracket Kits
L 1 listed
FO A complete line of mounting bracket kits are manufactured for installing Racor on automobiles They contain
order model 500 MA
the Racor mounting bracket specifically designed for the year make and model automobile and all the necessary hardware
Back View Cutaway
View
with complete mounting instructions for correct 4
Model 751900FG Parts Diagram 2
Model 500FG S I S Parts Diagram
Maximum Rated Flow 159316 gpm otA 44dw
612 Ipm
Maximum Rated Flow 105 gpm 4 Ipm Mounting Hole Pattern port Size 314 NPT
Port Size 6 N x 18 UNF Str Thd
wlOring
LEbRMlCE FCI
Valves permit servicing under contin
uous operation See above for indivi
i650Itl
l i m m
381mn 5 1 1 DlA FASTENERS dual Model 900FG Parts List
Top View
Parts List Parts List
ltem Part No Qty Description Item Part No Qty
Description
Top View
Items 116 Same as 500FG above
11892
11073
314 Manifold
Ball Valve Assm NPT
3 11074 4 Strt Ftp NPTx
17 15098 1 Bracket Assembly
I4 NPSM
15035 1 Bowl Ring
Jlo15m k R T I C CLEARANCE
ELEMEM R EM O
Rmulm F
OR 4 11072 4 Elbow Fitting 15 C C IN
3aioc m m
1i25 lli 6 025IL
168 57 m m
5 900FG 2 j3620 mm
6 11078 4 318 HexBolt
7 11080 4 318 Washer Flat
8 11102 4 318 WasherLock
9 11079 4 318 HexNut
10 11065 1 Double Bracket
or listed
order model 751900MA
Front View
Back View
Parts Rated Flow 159 gPm 6 I P
Port Size 718 x 14 UNF StrThd
List
wlOring
Parts List 40 OR
Parts Diagram
Z115D
IlQlbrn
ltem
Part No
11780
11041
11031A
11026C
11027
Description
Drain Valve
Bowl Drain Gasket
Clear Bowl
Turbine Centrifuge
Mounting Hole Pattern
11780
11031A
11041
11026C
11027
Drain Valve
Clear
Bowl Drain
Bowl Gasket
Turbine Centrifuge
314Check Ball
3 0 6
laWIN1254 Wmm
Mounting Hole Pattern
REOUIRED VERTICAL
CLMANCE F OR
Top View
6 11025C 1 Conical Baffle 6 11025C 1
Conical Baffle ELEMENT REMOVAL
7 11028B 1 Check Ball Gasket
7 11028B 1 CheckBall Gasket 8 11007 3
Gasket
8 11007 3 Gasket 9 110238 1
Base
9 19001 1 ReturnTube
Element
10 2040SM 1 Element
Return Tube
Outer Cylinder Lid
Lid 0Ring
0Ring THandle
THandle Bowl Retaining
Bowl Retaining Screw
Bowl Ring
Screw Outer Cylinder
Bowl Ring Bracket Clamp
Base 5116 Carriage
Bracket Clamp Bolt
5116 Carriage Bolt 516 Flat Washer
5116 Flat Washer 5116 Lock Nut
5116 Lock Nut
Cutaway View
For listed applications order model 900MA
i 1
Back View Cutaway View
For listed
order model lOOOMA
Back View
6
Model 771000FG
Parts Diagram
Maximum Rated Flow 948 lgpm 36 Ipm
Maximum Rated Flow 632 gpm 24 Ipm Port Size 1 NPT
m Ill
z375 1M
W O In
Port Size34 N PT See Page 7 for
Individual Model IOOOFG 50Bmi
I 159mm
See Page 8 for individual Model 1000FG Parts Diagram r Parts List
Parts List rf

Parts List Parts List
Top View
ltem Part No Qty Description 10250 IN
ltem Part No Qty Description
1 IOOOFG 3 1 11892 2 314 Manifold
2 11076 2 1 Manifold
2 11071 4 Fittings
Fittings
3 11071 6
3 1000FG 2 318
HexBolt
4 11078 12
4 11078 8 318 HexBolt 5 11080
12 318 WasherFlat
5 11080 8 318 WasherFlat 6 11102
318 WasherLock
6 11102 8 318 WasherLock 7 11079
12 318 HexNut
7 11079 8 318 HexNut
Triple Bracket
8 18998 1
8 11065 I Double Bracket
For listed listed applications order
model 7711000MA
order model 7311000MA OUTLET
1 la2501N 4
Front View 26035 ma
185OEN
I 25000 IM
6 3 5 0 0 nn
L ILMOm
31750 m
IN A
317s a m
Front Section View Side View
Side View
1650 IN
41910 om Parts Diagram
1 0Model 791008FG
Maximum Rated Flow gpm Parts Rated Flow 316632 gpm
122436 Ipm
1224 Ipm Port Size 1 NPT
Port Size 314 NPT
Valves permit servicing under contin
uous operation See Page 8 for indivi
Valve permit servicing under contin
uous operation See Page 7 for indi
vidual Model 1000FG Parts List
w 1 TOP View
dual Model IOOOFG Parts List
Parts List Parts List
ltem Part No Qty Part No Qty Description
1 IOOOFG 3 1 11892 2 314 Manifold
2 11076 2 1 Manifold
2 11073 4 Ball Valve Assm 3 11073
6 Ball Valve Assm
3 11074 4 Strt Ftg2 NPTx 4 11074 6
Strt Ftg NPT
I4 NPSM X1 2 14 N PSM
4 11072 4 Elbow Fitting
Elbow Fitting
5 11078 8 318 HexBolt
318 HexBolt
6 11080 8 318 WasherFlat
318 WasherFlat
7 11102 8 318 WasherLock
318 WasherLock
8 11079 8 318 HexNut
318 HexNut
9 11065 I Double Bracket
Triple Bracket
10 IOOOFG 2 listed applications
For listed order model 7511000MA
order model I I Z r n M
30480 mm
Front Section View
Side View Front Section View
Side View
Valves shown in closed position
Valves shown in closed position
8
9
7311000 7711000 1
MODEL NO 200 500 900 1000 751900 75110002
FG AND MA SERIES
MAXIMUM FLOW RATE
LPM 2 4 6 12 12
121242 2436
Vacuum Gauge
The Racor Vacuum Gauge permits No 4 Hose
CLEAN VACUUM DROP 35 3S
in Ha 125 125 15 30 20 502 504
accurate monitoring of the vacuum
1211 121 level in the outlet line of a Racor Pushon Hose
Fitting
kgssq cm 043 043 052 104 069 1732 1734
PROOF PRESSURE
psi 100 100 100 100 100 100 100
bars 690 690 690 690 69 690 690
Installing a Racor Vacuum Gauge
J L E u F
PUMP
MAXIMUM VACUUM
increases efficiency
in Hq 285 285 285 285 285 285 285
kgsisq cm 984 984 984 984 984 984 984
eliminates guess work and lengthens
ELEMENT MODEL NO 2000SM 2010SM 2040SM 2020SM 2040SM 2020SM 2020SM
element change periods
ELEMENT MATERIAL RESIN IMPREGNATED CELLULOSE
DIRT REMOVAL RATING 2 micron nominal
The 91 5 scale 2 colorkeyed face
I DIRT CAPACITY AC Fine Dust
ELEMENT REMOVAL CLEARANCE
1Ogms
20gms 150gms
500gms
300gms
1OOOgms
1500gms
I gauge is remotely mounted using a
No 4 hose and Tfitting into the line 6 0 6 B KIT
WATER REMOVAL EFFICIENCY less than 25 ppm free water
between the and pump Parts List
TEMPERATURE RATINGS
Fahrenheit 501255
1 1 1 1233 Vacuum Gauge
I Centiorade 461107
4 2 lnstall male hose fitting into tapped 2 1 72344 Female fitting
HEIGHT
INSTALLAT ON INSTRUCTIOW1S hole or T 3 1 72324 Male fitting
in 8 13 17 22 17 22 22
NOTE For severe service use liquid 3 Attach low pressure No 4 hose to 4 1 181202 Vacuum Gauge
mm 203 330 432 559 432 559 559
filled gauge Racor pushon hose fitting available as an Label
WIDTH
in 6 6 6 6 16 16 23
Part No 181551 option
mm 152 152 152 152 406 406 584
4 Install 2 gauge in panel or bracket Optional
DEPTH FG Series
5 Connect female pushon hose
13 13 1 Drill and tap pipe hole or install No 11268 No 4 Hose
in 5 5 6 6 12 1Z2 12
T in fuel line between outlet port fitting to gauge Specify length
330 330 6 Connect hose to gauge hose
mm 127 127 152 152 305 3052 305
of Racor and inlet No 9040 1 08DT DEPTH MA Series
jI port of pump See Fittings
Accessories Chart page 14 for
fitting
NOTE Seal all connections with Teflon
port fitting for gauge
No 1 1369 or
in 6 7 7 10 102 10
229 229 adaptor fitting tape or an equivalent sealant brass adaptor
rnm 152 178 178 254 2542 254
WEIGHT FG Series
I WEIGHT MA Series
GAUGES
The Racor compound gauges
provide measurement of both vacuum
PART NO 184 4 04
GAUGE
for Light Service Applications
PART NO 481 5 5 4
for Severe Service Applications
PORT SlZE
in 711620 UNF 91618 UNF 7814 UNF 7814 UNF 314 NPT 314 NPT 1 NPT
and pressure over a wider range in For light sewice where the features of For severe service requiring a
rnm 14mm x 15 22mm x 15 22mm x 15
applications that may be exposed to waterproof weatherproof waterproof steamproof or
PORT SlZE MA Series
in 91618 UNF 7814 UNF 7814 UNF 314 NPT 314 NPT 314 NPT
both vacuum and pressure ie hermetically sealed and weatherproof gauge with the added
installations with a positive head resistant are not problem of pulsation and vibration
pressure on the required Rustproof hermetically sealed case
shoiainare lhe result 01 tests conducted a the optimum llow rate for each unit equal to h Ihe maximum llow rate
a 2Gauge with provides
Pressure and vacuum readings are Drawn steel case phosphatized external shock protection Gauge has
FOOTNOTES Model 731000FG wio ShutOff Valves
expressed in both the familiar English for rust resistance Black enamel shock absorbing movement plus liquid
O Model 751000FG wlShutOff Valves
i4 measurements and the international finish filling to absorb effect of vibration and
standard of Kgcm2 Clear window pulsation
O Model 771000FG wo ShutOff Valves
O Model 791000FG wlShutOff Valves
e Brass socket
El Kit includes gauge and mounting
0 2 Gauge
Stainless Steel Case w l stainless
Fuels and addtives
containing alcohol will cause damage to the nonmetal parts of the Racor unit and the entire engine system
hardware steel ring gasketed and crimped
to case for positive leakproof
Racor available with metal bowl for applications where required Add M to part number Metal bowl Units are
seal
one inch 2540 mm shorter than clear bowl units All other are the same
Polycarbonate window
Racor with metric tapped ports are so noted Specify metric ports when ordering
Brass threaded socket with
internal oring for positive
leakproof seal to case
Simplified Flow R a t e Formula for Medium R a n g e Diesel Engines
Kit includes gauge and mounting
Hp K 006 Approxtmate gpm pump llow rate
hardware
Thls lormula is an approximate flovd rate lor engines below 600 H P Consull your englne manutaclurer lor accurate flow rate
10
R A C O R INFULTER DlSC CAUTION Loose or improper For flexibility three different electrical
OPTION B OPTION C
HEATERS connections will cause electrical system connections are possible An
Existing HeavyDuty Electrical Connection
Optional Relay infilter disc fuel heater is a arcing shorts and corrosion electrical check must be performed for
weather starting aid connected to each option before
final installation is
made F1
i Prior to installation determine if your If after running the electrical checks in
the power source by sealed weather Do not allow the water to reach the

vehicles existing heavyduty relay is Option A B the ignition switch andlor
proof terminals in the bowl The level of the disc heater Water level
capable of the additional amperage existing heavyduty relay automatic thermostat turns the
reaching the disc heater will cause OPTION A load as
stated in Option A If the heavy incapable of an additional on if the fuel temperature drops damage to the heater Drain
Ignition Switch Electrical duty relay proves capable of the
load an optional relay must be
below 3 5 F 17 C Heat is supplied accumulated water as necessary Connection 5 0 0 Disc Heater
additional amperage load proceed installed SEE PREPARING HEATER FUSE BOX
in the unit just below the replacement Prior to installation determine if your
with final electrical connection SEE TERMINALS FOR to melt the wax crystals and The chart
below is to be used only as a vehicles ignition switch is capable of PREPARING HEATER
TERMINALS CONNECTION ON PAGE 12 AND
allow fuel to pass through the element guide for 90011 0 0 Disc Heater an additional 10 amperage load for a
i FOR ELECTRICAL CONNECTION DIAGRAM C BELOW
for quick easy starts installation Electrical checks must be 12V system 5 amps for a 24V
ON PAGE 1 2 AND DIAGRAM B I 8 GAUGE VASE
made to determine if your trucks system If the ignition switch proves b BELOW
When the engine is not running the electrical system is capable of handling capable of the additional load proceed
Y019wIWO
an additional amperage load
T is operated by turning on the with final electrical
switch for a minimum of five
minutes prior to starting the engine Guide to Optional 1 2 V and 2 4 V Relay 900110 0 0 Disc Heater
I 4 GAUGE WIRE
The Racor infilter heater may be Truck Manufacturer
Required
Prior to installation determine if your 15 AM FUSE I I V SWIICCC HEATER
on positive or negative ground Yes No
trucks ignition switch is capable of an 15 Ar FUSE 112 L 2LV5W HEATER1
is available in 1 2V or 24V

additional 155 amperage load for a
Ford X
RACOR Freightliner X 12V system 78 amps for a 24V
DIAGRAM B
DIAGRAM C
ELECTRICAL OPTIONS ARE FOR GMCChevrolet X system If the ignition switch prove
International APPLICATIONS ONLY DO S Series X capable of the additional load proceed
NOT USE WlTH GASOLINE OR 16002600 X with final electrical connection SEE
VOLATILE LIQUIDS lveco
X W A T E R SENSORS
Sealed weatherproof sensor probes
Kenworth X PREPARING HEATER TERMINALS You must
specify Racor unit
Mack X FOR ELECTRICAL CONNECTION
in the bowl detect water and by LED
Manon X with optional
probes in the bowl
Mercedes X ON PAGE 1 2 AND DIAGRAM A
readout a solidstate Water Sensor
for use with water sensors
Peterbilt X BELOW
alerts the operator to drain the bowl V0lv0
X A functional accessory for all Racor
Water Sensor with light and audio
White X
The InFilter Disc Heater supplys heat
all solidstate Water alarm is also available Both models
to the fuel filter just below the
Sensors alert the operator when liquid come in 12VDC or element This critical
contaminants filtered
out of the system
An optional Racor relay replacement kit
placement provides increased fuel
should be drained from the collector
can be ordered which includes as the fuel passes
bowl thereby maintaining maximum
instructions for relay the fine micron filtering
efficiency
Refer to chart below for The power rating of the 500 Heater is 1 0 0 watts maximum 1 0
2s
m s E ozvsmlow H w E
5 AH FUSE 12IVXOICCC HEATER
b In the primary stage of the Racor e
PROBES
5 AH FUSE 112 L 2 I V X a for the 12V heater 5
water and solid
amperes for the 24V heater The
contaminants are separated out of the
RACOR PART NUMBER
power rating of the 90011000 Disc
BAllERY
fuel by centrifugal action The water
is 200 watts maximum 155
FUELFILTER1
WATER SEPARATOR and solids fall to the bottom of the
amperes for the 1 2V heater 78
SYSTEM VOLTAGE 500 90011000
r 1 I bowl When the water in the bowl
amperes for the 24V heater
12V 15156 11861 1
IL GI WIRFI
r3C G A WIRE
reaches the level of the sensor
probes a low voltage circuit is
completed and a warning light andlor
To Prepare Heater Terminals 24V 15157 11862
POP EIiectrical Connections
DIAGRAM A
I alarm are activated See Water Water Level Diagram
Level Diagram When the warning LAKA12W OP 24V
1 Unpack the 2 90 insulated
LAKTIM12V br 2481 Water Sensor
Light POP
I light andlor buzzer comes on the bowl
connectors
Water Sensor LightlAlarm dash mount
must be drained to remove the trapped
2 Connect to two lengths of 1 4
for dash or panel mount Green
LED illuminates to indicate
contaminants and water insuring
gauge wire The length of wire
Green LED illuminates to indicate circuit is
on Black out panel illuminates
An equivalent relay is available through maximum
engine protection and
depends on which option you are
circuit is on Red LED lights and alarm red to
indicate water must be drained
the following filtration efficiency
Engine must be off
using for electrical connection
sounds to indicate water must be from Racor
bowl Kit
Manufacturer Part No before
draining
3 Push each connector onto an
drained from Racor includes
installed terminal Either terminal Nartron 13001
bowl Kit includes
RACOR 1 3 x 1 x Water Sensor with
may be used as ground

4 All electrical connections must be
ColeHersee 24059 i j ARE FOR
1 2 Diameter Water Sensor pressure sensitive tape mounting
BOSC 36002 DIESEL
APPLICATIONS ONLY DO 4 Splice Connectors 4 Splice Connectors
made to accommodate the power DelcoRemy 1 1 14223
NOT USE WlTH GASOLINE OR 10 Cable Ties 10 Cable Ties
of the heater using appropriate
OTHER VOLATILE LIQUIDS Installation lnstructions Installation lnstructions
lug and terminal connections
1 SYSTEMS
RACBR THP1ERMOLIMEm DIESEL FUEL LINE HEATER
The Racor Thermoline Diesel Fuel Line the Thermoline heater assists with cold
I Racors 800OF6 stationary system
and the mobile 8005 Filter Buggy f
r
Heater is a heating starts down to 40 O F 40 C A not only remove water and solid THE RACOR 2
0 SERIES SPINON Pressure that prevents wax buildup typical prestart heating time of five contamination from
diesel fuel but FUEL FILTERIWATER SEPARATORS The MultiMedia cold weather permitting easy
minutes consumes less than 2 of these also provide CAN SOLVE DIESEL FUEL
Replacement Filter Element is for
starts and smooth engine operation available battery capacity The fleet operators with a steady supply of
PROBLEMS UNDER ANY pressure side installations where the
The Thermoline heater permits the use Thermoline allows fastidling of an FREE diesel fuel by blending waste
OPERATING CONDITIONS IN THE fuel has passed through a transfer
of less expensive higher BTU No 2 engine to warm it and eliminates the engine lube oil at a 20 1 ratio 5
WORLD pump and a coalescing filtration action
diesel fuel all year round Overnight chance of power loss or stalling due to with the diesel fuel Every gallon of
is necessary for a high degree of water
engine idling to keep fuel warm is no wax buildup during operation waste engine lube oil now becomes a
Advanced Filtration1 removal With the
longer needed gallon of nocost diesel fuel and at the
Separation Technology coalescer replacement filter element
Performance same time solves a major i The unique design of the 20 Series 99
of free and emulsified water an
Easy Installation The Thermoline heater is constructed environmental problemthe disposal
directs the fuel flow to the expanded damaging solid Thermoline heater replaces the of a conductive polymeric core
of the waste oil center core of the unit The reduced contaminants are removed Vent
cap is
existing line between the fuel tank and extruded between two parallel copper
velocity causes heavy liquid and solid standard
primary fuel filter Installation time is bus wires At low temperatures The 800OF6 stationary units for both
contaminants to accumulate in the one hour No electrical current flows through the overhead and underground
storage ner chamber of the m
z s m
Height 8 203 mm
Width 4 102 to the cooling system is core between the conductors tanks and has a builtin 3 3 gallon
bowl Then they are drained off Depth 4 102 rnm
Max Flow Rate 30 gph 114 generating heat As the temperature storage tank for the waste lube oil This
through a positive seal drain valve This Weight 175 lbs 79 kgs
rises the electrical resistance of the oil is automatically blended into the primary separation or precleaning
Element Model No R24 C25
Simple Operation core material increases reducing diesel fuel during the recycling
stage gives extended element life Dual Media Coalescer
The Racor Thermoline heater contains current flow and decreasing heat operation The mobile Filter Buggy
Dirt Capacity 80 gms 75 gms
no moving parts It is controlled by a output This infinitely reversible draws oil from the crankcase or other
The 2 0 Series units Soft C2A
switch installed in the dash or control Process OCCurs independently at each container to blend this oil into the
are compact and easy to service Dirt Removal Rating 96 at 2 micron By preheating
the inline fuel point along the heater strips and diesel fuel being recycled from the
Water Removal less than less than
prevents overheating vehicles fuel tank Vacuum Suction Applications
Efficiency lOppm free 30ppm free
Effluent water water
The Dual Media Replacement Filter
Element uses a new Racor AIR DRYERS 802 HYDRAULIC
L
process of Dual Phase Repelling Ac
Height 95241 mm
WidthT102 mm
The RD3s superior efficiency is Where electrical installation is not FILTER BUGGY
tion and Dual Phase Filtration to Depth 4 102 mm
based on an exclusive design that
Max Flow Rate 45 gph 170 Iph
available or advisable a c ooffers
r the The 8 0 2 Hydraulic Filter Buggy remove virtually 100 of the
Weight 2 Ibs 90 a unique chimney or center RD3AIR with automatic Air Drain represents the application of
Racors remaining free water and damaging
tube which allows cool outside air to Valve The ADV is activated by filtration expertise to the cleaning of
solid particulate contaminants from II
1 1 Element Model No R26
Dual Media
upward through the center of the compressor governor to eliminate hydraulic fluids A dual filtration system
diesel fuel Primer pump vent cap and
Options Dirt Capacity 117 gms 107 gms
the unit to provide additional cooling water and contaminants from the air removes damaging solids and water in
check valve are standard Soft C2A
and drying action Racors exclusive system
Electrical infilter heater
a multipass operation The portable
Dirt Removal Rating 96 at 2 micron Drain EMD is
Metal Bowl
buggy comes with Water
Efficiency
Removal less than less controlled by a solid
Service Indicator Package
heavyduty pump and motor pressure
10ppm free 30ppm free
state TimerIDriver The TimerIDriver
water sensor and element Effluent water water
RD3 and vacuum gauges hoses and fires the EMD once upon
change monitor
Height 15 381 rnrn and 325 minutes later The Width 7 180 rnrn
EMD is then activated every 75 Depth 7 200 rnrn The 8 0 2 is standard with one
minutes later for second to eliminate Proof Pressure 625 psi 431 bars
cleanable element in the primary pre
Maximum Flow Rate 15 cfrn 425 water and contaminants Clean Pressure Drop 5 psi 03 bars
filter to remove larger solids and free
The red LED light on the side of the Seal Material BunaN water Two fine filtration flashes continually to
Working Pressure 150 psi 103 bars elements in the secondary system Racor additives are specially
Racor RX1100 P Cleans fuel lines pumps and
indicate power is being supplied to the Weight 16 Ibs 726 kgs remove minute solid r
formulated to be completely Cold Weather Diesel Additive
I compatible with engines fuel filters 0
Contains a pour point depressant
Emulsified water can be removed by and water separators They contain no fuel conditioner
Part No Type Size RD3 is easy to install and virtually using two
damaging alcohol and keep fuel in the Keeps fuel flowing down to 1 11179 RX100 10 oz 1530 free

1 11180 RX100 32 oz
elements optional in the secondary best possible condition for all
diesel 40F 40 C 1 11181 RX100 1 gal 1000 Gallons
system The replaceable engine applications 0 Improves engine performance
1 11264 RX100 25 gal 5000 Gallons
The RD3 operates on compressor elements up to 1 5 cfm and is available
be used with waterbased fluids t 1 i
reduces engine wear
Eases starting aids combustion
1 11265 RX100 20 gal 55000 Gallons
in 12 or 24 volt negative ground A
COMPARE TREATMENT COST PER prevents corrosion
1 0 0 watt heater is standard in the RD3
GALLON OF FUEL Eliminates waxing and clogged
for efficient cold weather operation
filters Continued on Page 16
Wacor WX200 WX400 Diesel RWG600
Diesel Treatment Biocide and Conditioner Gasoline Conditioner for
Q lmproves engine performance a Prevents the growth of fungi and Fuel Injection Systems
e Cleans fuel lines pumps and other lmproves overall engine
injectors Conditions fuel and cleans fuel performance with easier starting

e Eases starting and prevents lines and smoother idling
corrosion lmproves performance and Cleans and lubricates pumps and
provides rust protection and injectors removes gums and
Part Mo Type Size Treatment lubrication varnish
1 11270 RX200 1 0 oz One 10 oz Prevents rust and corrosion
Can Per Tankful
Part No Type Size Treatment prolongs fuel system life
1 11274 RX200 3 2 oz 150200 Gallons 1 1141 4 RX400 1 0 oz 1530 Gallons
1 1141 5 RX400 3 2 oz 150200 Gallons
Racor WX300 Part No Type Size Treatment
Marine Diesel Treatment 1 11387 RXG600 1 0 oz One 10 oz
Can Per Tankful
Formulated for diesel fuel in a marine
environment RX300
Contains a biocide and fuel
conditioner
Prevents fungi bacteria and algae
growth
Q Cleans fuel lines pumps and
injectors
Improves engine performance
Q Provides rust protection and
lubrication throughout the entire
system
Part No Type Size Treatment
1 11266 RX300 1 0 oz 5 0 Gallons
1 11267 RX300 3 2 oz 500 Gallons
I 1 11268 RX300 1 gal 5000 Gallons
1 11269 RX300 2 0 gal 100000 Gallons
RACOW LIMITED WARRANTIES STATEMENT
Effective September 1 1983
All products manufactured or distributed by Racor Industries are subject to the following and only the following LIMITED EXPRESS WARRANTIES
and no others
For a period of one 1 year from and after the date of purchase of a new Racor Industries product Racor lndustries warrants and guarantees only to
the original that such a product shall be free from defects of materials and workmanship in the manufacturing process The warranty
period of pumps and motors is specifically limited to ninety 90 days from date of purchase A product claimed to be defective must be returned to
the place of purchase Racor Industries at its sole option shall replace the defective product with a comparable new product or repair the defective
product This express warranty shall be inapplicable to any product not properly installed and properly used by the or to any product
damaged or impaired by external forces THIS IS THE EXTENT OF WARRANTIES AVAILABLE ON THIS PRODUCT RACOR INDUSTRIES SHALL
HAVE NO LIABILITY WHATSOEVER FOR CONSEQUENTIAL DAMAGES FLOWING FROM THE USE OF ANY DEFECTIVE PRODUCT OR BY
REASON OF THE FAILURE OF ANY PRODUCT RACOR INDUSTRIES SPECIFICALLY DISCLAIMS AND DISAVOWS ALL OTHER WARRANTIES
EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION ALL WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE EXCEPT FOR
THOSE WHICH APPLY TO PRODUCT OR PART THEREOF THAT IS USED OR BOUGHT FOR USE PRIMARILY FOR PERSONAL FAMILY OR
HOUSEHOLD PURPOSES WARRANTIES OF DESCRIPTION WARRANTIES OF TRADE USAGE OR WARRANTIES OF
TRADE USAGE
RACOR INDUSTRIES INC INSTALLATION INSTRUCTIONS
PO Box 3208 For the name of the Racor distributor nearest you call Racor Part No 7091 FG
Modesto CA 95353 USA In Alaska California and Hawaii call 128330M

Ad by Google

Disclaimer:
The information on this web site has not been checked for accuracy. It is for entertainment purposes only and should be independently verified before using for any other reason. There are five sources. 1) Documents and manuals from a variety of sources. These have not been checked for accuracy and in many cases have not even been read by anyone associated with L-36.com. I have no idea of they are useful or accurate, I leave that to the reader. 2) Articles others have written and submitted. If you have questions on these, please contact the author. 3) Articles that represent my personal opinions. These are intended to promote thought and for entertainment. These are not intended to be fact, they are my opinions. 4) Small programs that generate result presented on a web page. Like any computer program, these may and in some cases do have errors. Almost all of these also make simplifying assumptions so they are not totally accurate even if there are no errors. Please verify all results. 5) Weather information is from numerious of sources and is presented automatically. It is not checked for accuracy either by anyone at L-36.com or by the source which is typically the US Government. See the NOAA web site for their disclaimer. Finally, tide and current data on this site is from 2007 and 2008 data bases, which may contain even older data. Changes in harbors due to building or dredging change tides and currents and for that reason many of the locations presented are no longer supported by newer data bases. For example, there is very little tidal current data in newer data bases so current data is likely wrong to some extent. This data is NOT FOR NAVIGATION. See the XTide disclaimer for details. In addition, tide and current are influenced by storms, river flow, and other factors beyond the ability of any predictive program.