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Racor Diesel Fuel Filter



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                                                                                       DIESEL
i                                                                               FUEL IFIILTERIWATER
                   Bnstallation, Operation,
                                                                                  SEPARATORS
                   Parts and Service Data


                                                     * less exhaust emission                 tanks; railroad; recreational vehicles
         Racor Industries is an international
                                                     @   lower fuel consumption              as well as industrial applications.
         company marketing products in 6 0           0   less down time and maintenance
         countries through a network of over
                                                     @   increased operating profits ;      Racor diesel fuel filterlwater
         2,000 distributors and dealers.
         Founded in 1969 to manufacture and                                                 separators and related products have
                                                   The industries we serve include on-      become the standard for all of these
         market innovative diesel fuel -
                                                   highway automobile, busses and           industries.
         filterlwater separator systems, Racor
                                                   trucks; off-highway construction,
         has extended its product line to                                                   HOW THE RACOR FILTER1
                                                   logging and mining; marine workboat,
         include:                                                                           SEPARATOR WORKS
                                                   off-shore drilling and exploration and
           (P   20 Series Spin-on Diesel Fuel
                                                   pleasure boat; agriculture; stationary   The three stages of the Racor filter1
                FilterIWater Separators
                                                   power equipment and fuel storage         separator work in series to
             * Recycling and RecycleIBlender
                                                                                            progressively clean the diesel fuel.
                Systems
                                                                                            Because virtually all water and particles
           @    Air Dryers for vehicular
                                                                                            of solid contamination are removed in
                compressed air systems
                                                                                            the primary and secondary stages, the
             * Diesel Fuel Heaters
                                                                                            effective life of the fine micron
                Fuel Additives
                                                                                            replaceable element (the third stage) is
             ~3 Hydraulic Filtration Systems
     i                                                                                      2-3 times longer than standard filters.
    ,'
         The precision fuel metering
                                                                                            Primary Stage (Separation)
         components of diesel engines are
         especially vulnerable to damage by                                                 In the primary stage, liquid and solid
         liquid and solid contaminants in fuel.                                             contamination down to 3 0 micron are
         Airborne dust and dirt, rust and algae                                             separated out by centrifugal action
         induced by the presence of water in                                                created by the turbine centrifuge.
         storage tanks through condensation                                                 There are no moving parts in this highly
         and mishandling, all contribute to:                                                efficient design. Because the
            * blown injector tips                                                           contamination is heavier than the fuel,
               fouled injector nozzles                                                      it falls to the bottom of the clear bowl.
               excessive pump, injector and ring
               wear                                                                         Secondary Stage (Coalescing)
               loss of power and poor                                                       This stage functions when minute
               performance                                                                  particles of liquid contamination (lighter
                                                                                            than the fuel) remain in suspension and
         Racor's patented filterlseparator                                                  flow up with the fuel into the lower part
         design and process removes virtually                                               of the filterlseparator shell. Here the
         100% of the damaging water and solid                                               minute particles tend to bead on the
         contaminants from diesel fuel. There is                                            inner wall of the shell and the bottom of
         a Racor unit for engine systems with                                               the specially treated replacement
         flow rates from 1 0 gph to 9000 gph.                                               element. As the beads accumulate,
         There are no moving parts and                                                      they become larger and heavier and
         maintenance is minimal.                                                            eventually fall to the bottom of the
                                                                                            filterlseparator bowl.
      .The installation of a Racor fuel
    ,/filter/water separator in a diesel fuel                                               Final Stage (Filtration)
       system will bring the following benefits:                                            In this stage, the fuel flows through the
           0 less pump and injector wear                                                    replacement element where the minute
           @ more complete combustion                                                       solids are removed.
Use only QEMUIINE RACOR Replacement Elements, Parts and Fuel Additives for maximum operating
efficiency. The use of other than QEMBIIIINE RACOR products ma~ y ' v o i d
                                                                          your Racor unit warranty.                                                           c. Prime the system by pouring            FROM YOUR RACOR DISTRIBUTOR.                  Remove bowl and clean with diesel
                                                                                                                                                                   clean fuel into filterlseparator     CLEAN UNIT AND LUBRICATE ALL                  fuel ONLY.
&INSTALLA+IBM                                                         RACOR
                                                                                                                                                                   housing until full. Replace lid      SEALS BEFORE INSTALLATION                     Replace bowl gasket, place bowl
PLEASE NOTE FOR AUTOMOBILE                   ENGINE                                     media designed to repel water and                                          and hand tighten t-handle.           WITH CLEAN DIESEL FUEL ONLY.                  on base, put bowl retaining ring
APPLICATIONS: Racor manufactures a                     FUEL
                                                                                        perform the ultra-fine filtration                ,--
                                                                                                                                                           2. If fuel tank is ABOVE filterlseparator:   I. Remove t-handle and lid. Inspect           over bowl and tighten retainer
                                                                                                                                                       )
                                                       PunP                                                                                    I
complete line of mounting bracket kits                                                  necessary to protect the engine                                       a. Open drain valve.                         for damage and contamination.              screws. (40 inch Ibs. max. torque)
for installing Racor FilterISeparatorson                                                system. An exclusive "lip" seal,                                                                                   Clean.                                  6. Install drain valve to bowl (30 inch
                                                                                                                                                              b. Drain accumulated water and
automobiles. The kits contain the           OVERHEAD STORAGE TANK                       designed to prevent element by-pass,
                                                                                                                                                                   contaminants.                        2. Remove and discard replaceable             Ibs. max torque) and close.
Racor mounting bracket specifically         APPLUCATUOM:                                contains a molded handle for ease of                                                                               element.
                                                                                                                                                              c. Close drain valve.                                                                7. Replace element with new Genuine
designed for the year, make and model       Head pressure will be placed on the         element removal.                                                                                                3. Drain unit completely through drain         Racor Replacement Element.
automobile and all the necessary            Racor FilterISeparator when it is           1 . Element should be changed at 8 to                                                                              valve. Remove drain valve.
                                                                                                                                                           c) CLEANING THE FllLTERI                                                                8. Prime the system by pouring clean
hardware with complete mounting             installed in conjunction with an                1 5 inches of Mercury restriction.                                                                          4. Flush unit with clean diesel fuel.
instructions for correct installation.      overhead storage tank. A valve must             (See Vacuum Gauges on Page 1 1 .)                      7          SEPARATOR                                                                               diesel fuel into the unit until full.
                                                                                                                                                                                                        5. If an excessive amount of con-             Replace lid wlgasket and t-handle
I. Remove vacuum side filters in fuel
    line between fuel tank and fuel
    pump. Cast-in-heador non-
                                            be installed on the INLET SIDE of the
                                            Racor FilterISeparator for use when
                                            servicing replaceable elements.
                                                                                            Measurement is made at the pump
                                                                                            inlet.
                                                                                        2. On 751 and 791 Series models with
                                                                                                                                                   ]       IMPORTANT: INSPECT ALL SEALS
                                                                                                                                                           AND REPLACE IF NECESSARY. SEAL
                                                                                                                                                           SERVICING KITS ARE AVAILABLE
                                                                                                                                                                                                           tamination is present in the bowl:
                                                                                                                                                                                                           Remove bowl retainer screws and
                                                                                                                                                                                                                                                      wlgasket and hand tighten t-handle.


    removable housing should be                                                             valving, all valves are in the open
    adapted with primary spin-on            COLE3 WEATHER APPBIICATION:                     position for normal operation.
    adaptor, (Racor part no. 1 1548)                                                        For continuous operation, one unit                                                                                FITTINGS CHART
                                            If the Racor FilterISeparator is used in
    where applicable. Otherwise,            cold weather, the unit should be                may be shut down while under                                   When installing fittings to the Racor filterlseparator, apply clean diesel fuel to the o-ring of the fitting.
    service and leave in place.             located behind the engine, in engine            power to change element. During
2. Mount Racor FilterISeparatorvert-        compartment, near manifold or                   element change, reduce fuel flow
    ically on the vacuum side of the fuel   wherever heat flow is available to strike       rate to idle condition.                                                                                            RACOR                         UNlT PORT             FUEL
                                                                                        3. Remove t-handle and lid. Inspect                                                            FITTING                                             (STRAIGHT THREAD
    pump or transfer punrp -- whichever     unit. A Racor In-Filter Heater is                                                                                                                                 PART NO.       UNIT USAGE        WIO-RING)           LlNE
    comes first -- in a convenient          recommended to ease cold starts and             seals and replace if necessary.
                                                                                            SEAL SERVICING KlTS ARE                                                                                         9010-4-4             200             7116-20          7116-20
    location for servicing.                 the Racor Thermoline Diesel Fuel Line                                                                                                                           901 0-6-4        22012251500         9116-18          7116-20
3. lnstall fuel line from fuel tank to      Heater is available for efficient cold          AVAILABLE FROM YOUR RACOR                                                               Male JIC37 "            901 0-6-6        22012251500         9116-18          9116-18
                                                                                             DISTRIBUTOR.                                                                           90" Elbow               901 0-10-8        90011000            718-14           314-16
  , inlet side of the Racor Filter1
                                            weather operation.                                                                                                                                              9010-1 0-10       90011000            718-14           718-14
                                                                                        4. Remove element by holding molded
     Separator. USE MAXIMUM FUEL
                                            NOTE: Methanol, ethanol and alcohol-            handle and slowly pulling upward
     LlNE SIZE AVAILABLE IN ORDER
                                            based additives will cause damage to            with a turning motion.
    TO REDUCE RESTRICTION.                                                                                                                                                                                  9020-4.4             200
                                                                                        5. Insert Genuine Racor Replacement                                                                                                                      7116-20          7116-20
     Appropriate fittings are available     non-metal parts in the Racor unit and                                                                                                                           9020-6.4         22012251500         9116-18          7116-20
    from your Racor distributor. (See       the entire diesel engine system. When            Element over center tube with                                                          Male JIC37 "            9020-6.6         22012251500         9116-18          9116-18
                                            use of an additive is determined to be           downward turning motion. (See                                                          Straight                9020-10-6         90011000            718-14          9116-18
     Fittings Chart, page 3.)                                                                                                                                                                               9020-10-8         90011000            718-14           314-16
                                            necessary, use only genuine RACOR                Specifications Chart for replacement                                                                           9020-10-10        90011000            718-14           718-14
4. Install fuel line from the outlet side                                                    element part number on Page 10.)
   of the Racor FilterISeparatorto the      FUEL ADDITIVES. RACOR FUEL
                                            ADDITIVES provide preventive                6. Top off by pouring clean diesel fuel                                                                             9040-4-4             200             7116-20      114-18 Pp
                                                                                                                                                                                                                                                                      i e Thd.
   inlet of the fuel pump or transfer                                                        into filterlseparator housing until full.                                                                      9040-6-4         22012251500         9116-18      114-18 Pp
                                                                                                                                                                                                                                                                      i e Thd.
   pump with appropriate fittings and       maintenance protection all year long,                                                                                                                           9040-6-6         22012251500         9116-18      318-18 Pp
                                                                                                                                                                                                                                                                      i e Thd.
                                            helps cold weather starts, protect               Replace lid and hand tighten                                                           Female Pipe             9040-10-4         90011 000           718-14      114-18 Pp
                                                                                                                                                                                                                                                                      i e Thd.
   maximum size fuel line.                                                                   t-handle.                                                                                                      9040-10-6         90011000            718-14      318-18 Pp
                                                                                                                                                                                                                                                                      i e Thd.
                                            against damaging foulants and extend                                                                                                    Straight                9040.1 0.8        90011000            718-14      112-14 Pp
                                                                                                                                                                                                                                                                      i e Thd.
5. Remove lid and prime the system
                                            element life.                                                                                                                                                   9040-10.8DT       90011000            718-14      112-14 Pi
                                                                                                                                                                                                                                                                      p e Thd.
   by pouring clean fuel into filter1                                                                                                                                                                       9040.1 0.1 2      90011000            718-14      314-14 Pi
                                                                                                                                                                                                                                                                      p eT hd.
   separator housing until full. Replace    Racor additives are specially
   lid and hand tighten t-handle.           formulated to be completely                 b) DRAIWUNQ THE FIILTERI                                                                    Progressive Barb        901 0-HF-4-516       200             7116-20      511 6 (8mrn) Hose
                                            compatible with engines, fuel filters          SEPARATOR BOWL                                                                                                                                                             and
6. Start engine and test system.                                                                                                                                                    Hose Fitting
                                            and water separators. They contain no       Bowl must be drained at or before                                                                                   901 0.HF-6-516   22012251500         9116-18      318 (1Omm) Hose
                                                                                                                                                                                    90" Elbow
                                            damaging alcohol and keep fuel in the       contaminants reach the bottom of the
                                            best possible condition for all diesel      turbine centrifuge assembly. Water                                                          Progressive Barb        9020-HF-4-516       200              7116-20      5116 (8mm) Hose
WHEW POSIITUONlNG THE UNIIT:                engine applications.                        Sensor Kits are available as options for                                                    Hose Fitting                                                                     and
                                            RACOR FUEL ADDITIVES ARE                    Racor FilterISeparators. (See Page 13                                                                               9020-HF-6.516    22012251500         9116-18      318 (1Omm) Hose
    Locate the unit between the                                                                                                                                                     Straight
                                            SUPER CONCENTRATED.                         for description of kits.)
    horizontal planes of the bottom of
                                            COMPARE TREATMENT COST PER                  1. If fuel tank is BELOW filterlseparator:
    the fuel tank and pump inlet for                                                                                                                                                Barbed                  901 0-HF-10.6     90011000            717-14           318
                                            GALLON OF FUEL.                                 a. To break vacuum lock, remove                                                                                 901 0-HF.10-8     90011000            718-14           112
    minimum restriction to the pump.                                                                                                                                                Hose Fitting            901 0-HF-10-10    90011000            718-14           518
    DOnot remove the lid and t-handle.                                                          t-handle and lid. Inspect seals                                                     90" Elbow               9010-HF-10-12     90011000            718-14           314
o   Do not overtorque the clamp bolts.      SERVICE                                             and replace if necessary. SEAL
     Overtorquing will distort housing      a) REPLACEMENT ELEMlENTS                            SERVICING KlTS ARE                                                                  Barbed                  9020-HF-10.6      90011000            718-14            318 r
                                                                                                AVAILABLE FROM YOUR                                                                 Hose Fitting            9020-HF-10.8      90011000            718-14            112
    and seal leaks will occur.              Racor manufactures a complete line of                                                                                                                           9020-HF-10-10     90011000            718-14            518
     Maintain vertical clearance above      high quality replacement elements for               RACOR DISTRIBUTOR.                                                                  Straight                9020-HF-10-12     90011000            718-14            314
    the filterlseparator housing for        all Racor products. All genuine Racor           b. Open drain valve. Drain
     servicing of elements. (See Spec-      replacement elements contain a                      accumulated water and con-
     fications Chart on Page 10.)           specially-formulated resin-impregnated              taminants. Close drain valve.
                                                                 2
TROUBLE S#BOTiNG                                     inlet side of the Racor system and
PROCEDURES                                           tank.                                                                     wetting gasket with fuel and hand                                                                                                                     o0   In
                                                                                                                               tightening only, replace the                                                                                       Parts Diagram               " \

RESTR1C'BION
Normal vacuum reading can be 1 " to
                                                     Check for:
                                                     s, loose fittings
                                                        pin holes in lines
                                                                                                                               gasket(s).
                                                                                                                                                                          I
                                                                                                                                                                          -
                                                                                                                                                                                 I
                                                                                                                                                                                     '
                                                                                                                                                                                     3
                                                                                                                                                                                           Maximum Rated Flo
                                                                                                                                                                                           Port Size: 7116" x 20;
                                                                                                                                                                                             WIO-ring
                                                                                                                                                                                                                                                                         554
5" Hg at full governed RPM,                          0
                                                                                                                               BLEED BACK
depending on the hose I.D., length,                     cracked tank stand pipe
                                                                                                                                If fuel in the filterlseparator bleeds
                                                                                                                                                                                                                                              -
elbows, pump efficiency, and height of               s out of fuel condition
                                                        O-ring not seating
                                                                                                                               back to the tank an air leak or check                       Parts List
lift from tank.                                      0

                                                        improper flare angles on hose
                                                                                                                               valve seating problem is indicated. To
                                                                                                                               inspect check valve seat, remove bowl
                                                                                                                                                                                                                                    -
                                                                                                                                                                                                                                    -
                                                        fittings. *                                                                                                                        ltem Part No. Qty        Description
Idle RPM should be "0" reading with                                                                                            ring, bowl and turbine centrifuge, tur-
clean element where pump capacity is                                                                                           ning counterclockwise. (See Parts                             1    12041      1      Bowl Plug, 114"
                                                    If no bubbles are noted in bowl and air
dictated by engine RPM.                                                                                                                                                                                                N.P.T.
                                                    suction is still evident, check outlet                                     Diagram for identification of parts.)                                                Metal BowllBracket
                                                    side of Racor system to fuel pump.                                                                                                                              Flow Director
If vacuum reading does not return to                                                                                           Inspect check valve and seat. Clean or                                               Element
1 " to 5" Hg after element change,                   Check for:                                                                                                                                                     Bowl Retainer Screw
                                                                                                                               replace seat and check valve and rein-
check for the following:                             0 loose fittings                                                                                                                                                 (#lo-24x %" long)
                                                                                                                               stall centrifuge hand tight. Over-
    collapsed fuel lines                             0  pin holes in line                                                                                                                                           Bowl 0-Ring
0                                                                                                                              tightening causes gasket to warp.                                                    Lower Lid 0-Ring
    tank shut-off valves closed                         O-ring not seating
                                                                                                                               Replace bowl ring gasket and reinstall                                               Upper Lid 0-Ring
                                                     o improper flare angles on hose
    plugged fuel lines                                                                                                         bowl and ring. Fill unit with fuel.                                                  Lid
                                                        fittings. *                                                                                                                                                 Base
If the inlet to the Racor filterlseparator           " fuel   pump seals                                                       In cold weather operation, installation                                              Retainer Clamp
is plugged, disconnect inlet line, open
                                                     * bleed-off fitting on top of ClJmmins                                    of a Racor Fuel Heater in the Racor
drain valve, and blow out with com-                     fuel pump                                                              filterlseparator is recommended to
                                                     s, top gaskets on Racor
pressed air. In case of severe stop-                                                                                           ease starting. Racor's Thermoline
pages, remove bowl and centrifuge                       filterlseparator.                                                      Diesel Fuel Line Heater is available for                                                                            Back View                        Front View
and clean with compressed air.                       *(For example, a 37 " flared female                                       extreme cold weather operations.
                                                     hose fitting pulled up tightly to a 45 "                                  (See Options and Accessories Section.)
AIR LEAKS                                            male fitting sometimes causes a hair
Racor filterlseparator systems                       line crack, resulting in air suction.)
                                                                                                                               Read and follow the installation
                                                                                                                                                                                                                                                        Parts Diagram                              t-&ml
eliminate the need for "sight glasses"                                                                                                                                           )
                                                                                                                               instructions on Page 2 carefully               -- '
to check air suction leaks. If air bub-              If Racor filterlseparator is sucking air at                                                                                                                                     -

bles are rising from centrifuge action in            bowl drain fitting gasket or T-handle                                     to insure proper performance of                            Maximum Rated Flow 1.05 gpm (4 Ipm)
the clear bowl, the air leak is between              and top and cannot be stopped by                                          your Racor filfterlseparator.                              Port Size: 9/16" x 18 UNF StrThd
                                                                                                                                                                                            wlO-ring      -                                                                -CLEARANCE FOR

            Model 24)OFG                                                                                                                                                                                                            2 0 0                  3.60"     1      5/16. DIA. FASTENERS

                                                                 Parts Diagram                                                                                                                                                                             9llLrnm

            Maximum Rated Flow .53 gpm (2 Ipm)
                                                                                                                                                                                          Parts List                        *   9
                                                                                                                                                                                                                                s   \Ow   L        Mounting Hole Pattern
            Port Size: 7116" x 20; UNF Str Thd                                                                                                                                                                                      1 \2-                                                            Top   View
              wlO-ring                                                                                                                                                                   ltem Part No. Qty       Description
                                                                                                                      UXT IN
                                                                                                                                                                                          1   11780 I            Drain Valve
             Parts List                                                                                                                                                                   2   11041 1            Bowl Drain Gasket
                                                                             rr.22 c,
                                                                                                                                                                                          3 15013D 1             Turbine Centrifuge
            ltem Part No.   Qty   Description                                                                                                                                             4 15011   1            Check Ball
                                                                                                                                                                                          5 15010C 1             Check Ball Gasket
              1
              2
                  11780
                  11041
                             1
                             1
                                  Drain Valve
                                  Bowl Drain Gasket
                                                                   g-
                                                                    =
                                                                    T=-----
                                                                      -
                                                                      =
                                                                      c-
                                                                        =
                                                                        -
                                                                         -
                                                                         -
                                                                         -
                                                                          =
                                                                          -
                                                                           <
                                                                           -
                                                                            :
                                                                            :-===s
                                                                                 -?
                                                                                                                                                                                          6
                                                                                                                                                                                          7
                                                                                                                                                                                             15012C 1
                                                                                                                                                                                              15009 1
                                                                                                                                                                                                                 Conical Baffle
                                                                                                                                                                                                                 Bowl 0-Ring
              3
              4
                 12008A
                 2000SM
                             1
                             1
                                  Flow Director
                                  Element
                                                                       -
                                                                         F--7
                                                                         /
                                                                               &

                                                                                    i
                                                                                        -   4.5:   rir~srn-
                                                                                            acw.qco ,.cwca    ,   8                    I
                                                                                                                                                                                          8 2010SM 1             Element
              5   15081     4     Bowl Retainer Screw
                                    (#lo-24x 'la" long)
                                                                         I          !
                                                                                            ;;
                                                                                             y ;:
                                                                                                ;&gAL
                                                                                                                        -- ,
                                                                                                                                                                                          9   15079 1            Return Tube
                                  Bowl Ring Bracket                                                                                                                                       10  15005 1            Lid Gasket
                                  Bowl 0-Ring                                                                                                                                             11  15078 1            Lid
                                  Lower Lid 0-Ring                                                                                                                                        12 11350 1             0-Ring
                                  Upper Lid 0-Ring                                                                                                                                        13 11888 1             T-Handle
                                  Lid
                                  Base                                                                                                                                                    14  15082 1            Body
                                  Retainer Clamp                                                                                                                                          15 15081 4             Bowl Retainer Screw
                                  Clear Bowl                                                                                                                                                                       (#lo-24x A " long)
                                                                                                                                                                                                                 Clear Bowl
   NOTE: Use 200FGM for non-automotive gasoline                              83                                                                                                                                  RinglBracket
         applications.                               &       ,
                                                           Back View             Front View              Cutaway View V.J
 Automotive Mounting Bracket Kits                                                                                                                                         L      1           @listed
                                                                                                                                                                                          *FO~          applications.
 A complete line of mounting bracket kits are manufactured for installing Racor filterlseparatois on automobiles. They contain                                                             order model 500 MA
 the Racor mounting bracket specifically designed for the year, make and model automobile and all the necessary hardware                                                                                                                                 Back View                                  Cutaway View
 with complete mounting instructions for correct installation.
                                                                4
                       v
                                                                                                                                     Model 751900FG*                                                Parts Diagram                                                              2
Model 500FG S I S                                              Parts Diagram                          ,
                                                                                                                                     Maximum Rated Flow 1.59-3.16 gpm                                                                                                     ot---A            44dw
                                                                                                                                       (6-12 Ipm)
Maximum Rated Flow 1.05 gpm (4 Ipm)                      Mounting Hole Pattern                                                       port Size: 314" NPT
Port Size: % 6 N x 18 UNF Str Thd
  wlO-ring
                                                                                         LEbRMlCE FC(I
                                                                                                                                     Valves permit servicing under contin-
                                                                                                                                     uous operation. See above for indivi-
                                                                                                                                                                                          ,-        4
                                                                                                                                                                                                                           i650Itl
                                                                                                                                                                                                                           .    l      =    i         ~   m   m   ~



                                                                                                                                                                                                                                                                                                                              -
                                                                                                                                                                                                                                                                                                                              -
                                                 381mn                                  5 1 1 DlA FASTENERS                          dual Model 900FG Parts List.                                                                                                                       Top View
Parts List                                                                                                                           Parts List
ltem Part No. Qty.         Description                                                                                               Item Part No.    Qty      Description
                                                                                                                   Top View
Items 1-16 -Same as 500FG above.                                 '---<'
                                                                 --4-'----

                                                                     I
                                                                        I-?'
                                                                             1
                                                                                                                                       1
                                                                                                                                       2
                                                                                                                                           11892
                                                                                                                                           11073
                                                                                                                                                       2
                                                                                                                                                       4
                                                                                                                                                               314" Manifold
                                                                                                                                                               Ball Valve Assm. %" NPT
                                                              ,__- -zk--I--I---I--I-                                                   3   11074       4       Strt. Ftp. - % " NPTx
 17    15098       1       Bracket Assembly      ..                                                                                                             %"-I4 NPSM
                                                                                                                                                                                                    -
                                                                                                                                                                                                    --                     --
       15035       1       Bowl Ring
 18
                                                              (--/
                                                              I
                                                                           ~--J~lo15m  k R T I C & CLEARANCE
                                                                                       ELEMEM R    EM O
                                                                                                       Rmulm F
                                                                                                       VAL
                                                                                                              OR                      4       11072       4    Elbow Fitting                                          15 C C IN
                                                                                                                                                                                                                       3aioc m m
                                                                                                                                                                                                                                                          -               1.i25 lli                   - - - -6 025IL
                                                                                                                                                                                                                                                                                                             168 57 m m
                                                                                                                                                                                                                                                                                                                          -
                                                                                                                                                                                                                                                                                                                          -
                                                                                                                                      5       900FG       2    FilterlSeparator                                                                                           j36.20   mm


                                                                                                                                      6       11078       4    318" Hex-Bolt
                                                                                                                                      7       11080       4    318" Washer Flat
                                                                                                                                      8       11102       4    318" Washer-Lock
                                                                                                                                      9       11079       4    318" Hex-Nut
                                                                                                                                      10      11065       1    Double Bracket




                                                                                                                                           or\@ listed applications,
                                                                                                                                           order model 751900MA.



                                                                                                                                                                                                                  Front View

                                                                                                                                                                                                                                                                                               Back View
                                                                                                                                                                  I

                                                                                                                                                                      *
                                                                         Parts Diagram
Maximum Rated Flow 1.59 gPm (6 I P ~ )
Port Size: 718" x 14 UNF StrThd
  wlO-ring
Paqts List
                                              %                                                                                        wlO-ring

                                                                                                                                     Parts List                                     4-0   OR
                                                                                                                                                                                               Parts Diagram
                                                                                                                                                                                                .                                               Z115D(
                                                                                                                                                                                                                                            IlQlbrn

                                                                                                                                                                                                                                                  !       I
                                                                                                                                                                                                                                                                      -    -




ltem
  1
  2
  3
  4
  5
       Part No.
        11780
        11041
       11031A
       11026C
        11027
                  Qty
                   1
                   1
                   1
                   1
                   1
                           Description
                           Drain Valve
                           Bowl Drain Gasket
                           Clear Bowl
                           Turbine Centrifuge
                           314"CheckBall
                                                                                 Mounting Hole Pattern
                                                                                                                                       1

                                                                                                                                       2
                                                                                                                                       3
                                                                                                                                       4
                                                                                                                                       5
                                                                                                                                              11780

                                                                                                                                             11031A
                                                                                                                                              11041
                                                                                                                                             11026C
                                                                                                                                              11027
                                                                                                                                                      1
                                                                                                                                                      1

                                                                                                                                                      1
                                                                                                                                                      1
                                                                                                                                                              Drain Valve
                                                                                                                                                              Clear
                                                                                                                                                              Bowl Drain
                                                                                                                                                                    Bowl Gasket

                                                                                                                                                              Turbine Centrifuge
                                                                                                                                                              314"Check Ball
                                                                                                                                                                                    .'.:*
                                                                                                                                                                                     3 0 6

                                                                                                                                                                                   ('3-7
                                                                                                                                                                                   -----/
                                                                                                                                                                                           (C
                                                                                                                                                                                                        ;

                                                                                                                                                                                                        .
                                                                                                                                                                                                        L
                                                                                                                                                                                                        ..
                                                                                                                                                                                                             -c'z'
                                                                                                                                                                                                         - ----&
                                                                                                                                                                                                            ..
                                                                                                                                                                                                                 ,--
                                                                                                                                                                                                              - -- .
                                                                                                                                                                                                                    --'.

                                                                                                                                                                                                                           t
                                                                                                                                                                                                                           laWIN1254 Wmm
                                                                                                                                                                                                                                                  Mounting Hole Pattern




                                                                                                                                                                                                                                    REOUIRED VERTICAL
                                                                                                                                                                                                                                    CLMANCE F  OR
                                                                                                                                                                                                                                                                                                   Top View




  6    11025C      1       Conical Baffle                                                                                              6     11025C   1       Conical Baffle                                                        ELEMENT REMOVAL
                                                                                                                                       7     11028B   1       Check Ball Gasket
  7    11028B      1       CheckBall Gasket                                                                                            8      11007   3       Gasket
  8     11007      3       Gasket                                                                                                      9     110238   1       Base
  9     19001      1       ReturnTube                                                                                                                         Element
  10   2040SM      1       Element                                                                                                                            Return Tube
                           Outer Cylinder                                                                                                                     Lid
                           Lid                                                                                                                                0-Ring
                           0-Ring                                                                                                                             T-Handle
                           T-Handle                                                                                                                           Bowl Retaining
                           Bowl Retaining                                                                                                                       Screw
                                                                                                                                                              Bowl Ring
                             Screw                                                                                                                            Outer Cylinder
                           Bowl Ring                                                                                                                          Bracket Clamp
                           Base                                                                                                                               5116" Carriage
                           Bracket Clamp                                                                                                                        Bolt
                           5116" Carriage Bolt                                                                                                                5/16" Flat Washer
                           5116" Flat Washer                                                                                                                  5116" Lock Nut
                           5116" Lock Nut
                                                                                                                                                                                                                                                                                              Cutaway View


  *For @listed applications, order model 900MA.
       ...
         -                                                        i                        1
                                                                                       Back View                      Cutaway View
                                                                                                                                       'For @listed applications,
                                                                                                                                        order model lOOOMA
                                                                                                                                                                                                             Back View
                                                                    6                                                                                                                                    7
~odw73/1000FG*                                                                                                                            Model 77/1000FG*                                                                                                                Parts Diagram
                                                                                                                                          Maximum Rated Flow 9.48 lgpm (36 Ipm)
Maximum Rated Flow 6.32 gpm (24 Ipm)                                                                                                      Port Size: 1" NPT                                m    Ill
                                                                                                                                                                                                                                '
                                                                                                                                                                                                                               -2
                                                                                                                                                                                                                                    z3.75 1M
                                                                                                                                                                                                                                                        I
                                                                                                                                                                                                                                                             W O In


Port Size:3/4" N PT                                                                                                                       See Page 7 for Individual Model IOOOFG            50.Bmi
                                                                                                                                                                                                      I
                                                                                                                                                                                                              I                                             159mm



                                               rn
                                                                                                                                                                                                              '

See Page 8 for individual Model 1000FG                                             Parts Diagram                   r,                     Parts List.
Parts List.                                                                                                                     rf'-\,                                                                                                         -    -
                                                                                                                                                                                                                                                    .

Parts List                                                                                                                               ' Parts List                                                                                                                           Top View

                                                                                                                                          ltem Part No.   Qty   Description             10.250 IN

 ltem Part No.   Qty   Description
                                                                                                                                            1 IOOOFG       3    FilterlSeparator
   1   11892      2    314" Manifold
                                                                                                                                            2   11076      2    1" Manifold
   2   11071      4    Fittings                                                                                                                                 Fittings
                                                                                                                                            3   11071      6
   3 1000FG       2    FilterlSeparator                                                                                                                         318" Hex-Bolt
                                                                                                                                            4   11078     12
   4   11078      8    318" Hex-Bolt                                                                                                        5   11080     12    318" Washer-Flat
   5   11080      8    318" Washer-Flat                                                                                                     6   11102           318" Washer-Lock
                                                                                                                                                          12
   6   11102      8    318" Washer-Lock                                                                                                     7   11079     12    318" Hex-Nut
   7   11079      8    318" Hex-Nut                                                                                                                             Triple Bracket
                                                                                                                                            8   18998      1
   8   11065      I    Double Bracket


                                                                                                                                          *For @listed applications,
*For @listed applications,                                                                                                                 order model 7711000MA.
 order model 7311000MA.                         OUTLET-




                                                                                     1      la2501N            4
                                                             Front View                     260.35 ma
                                                                                            18.5OEN--
                                                                                                                                                                                                          I                          25000 IM
                                                                                                                                                                                                                                     6 3 5 0 0 nn
                                                                                                                                                                                                                                                                                   L       ILMOm
                                                                                                                                                                                                                                                                                           317.50  m
                                                                                                                                                                                                                                                                                                  IN   A
                                                                                            317.s a m
                                                                                                                                                                                                                        Front Section View                                             Side View
                                                                                           Side View
                                                                                                                       -

                                                I I
                                                               16.50 IN
                                                               419.10 om           Parts Diagram
                                                                                                                   /

                                                                                                                   %
                                                                                                                   '
                                                                                                                       -1  ,,     0Model 79/1008FG*
                                                                                                                                          Maximum Rated Flow 3.16-6.32-9.48 gpm                                                                                                 Parts Diagram
Maximum Rated Flow 3.16-6.32 gpm                                                                                                            (12-24-36 Ipm)
  (12-24 Ipm)                                                                                                                             Port Size: 1" NPT
Port Size: 314" NPT
*Valves permit servicing under contin-
uous operation. See Page 8 for indivi-
                                                                                                                                          *Valve permit servicing under contin-
                                                                                                                                          uous operation. See Page 7 for indi-
                                                                                                                                          vidual Model 1000FG Parts List.
                                                                                                                                                                                                                                                                      I
                                                                                                                                                                                                                                                                      w     1   TOP View

dual Model IOOOFG Parts List.

Parts List                                                                                                                                Parts List
                                                                                                                                          ltem Part No.   Qty   Description
ltem Part No.    Qty   Description
                                                                                                                                            1 IOOOFG       3    FilterlSeparator
  1   11892       2    314" Manifold                                                                                                        2   11076      2    1" Manifold
  2   11073      4     Ball Valve Assm. %"                                                                                                  3   11073      6    Ball Valve Assm. - %"
  3   11074      4     Strt. Ftg..-'/2" NPTx                                                                                                4   11074      6    Strt. Ftg. - %" NPT
                        %"-I4 NPSM                                                                                                                                X1 '2 "-14 N PSM
 4     11072      4    Elbow Fitting                                                                                                                            Elbow Fitting
 5     11078      8    318" Hex-Bolt                                                                                                                            318" Hex-Bolt
 6     11080      8    318" Washer-Flat                                                                                                                         318" Washer-Flat
 7     11102      8    318" Washer-Lock                                                                                                                         318" Washer-Lock
 8     11079      8    318" Hex-Nut                                                                                                                             318" Hex-Nut
 9     11065      I    Double Bracket                                                                                                                           Triple Bracket
 10   IOOOFG      2    FilterlSeparator


*For @listed applications,                                                                                                                *For @listed applications.
 order model 7511000MA.                                                                                                                    order model 7911000MA.



                                                                                     --I          I Z r n ,M
                                                                                                  304.80 mm
                                                                                                                   p-,;
                                                          Front Section View
                                                                                               Side View                                                                                                                 Front Section View                                            Side View

                                                                                                                                                                                                                  'Valves shown in closed position.
                                                Valves shown in closed position.
                                                      8                                                                                                                                                                    9
    SPECIFICATIONS *
                                                                                                                                        7311000'     7711000'    1
    MODEL NO.                                          200              500               900              1000         751900          75110002     79/10004



I
                                                                                                     FG AND MA SERIES
    MAXIMUM FLOW RATE
    GPM

    LPM                                                2                4                 6               12             12
                                                                                                                                            -
                                                                                                                                         121242      24/36:
                                                                                                                                                                          :-I
                                                                                                                                                                          'f
                                                                                                                                                                            Vacuum Gauge
                                                                                                                                                                                                                                                                                   a\
                                                                                                                                                                               The Racor Vacuum Gauge permits                                                   No. 4 Hose
    CLEAN VACUUM DROP                                                                                                                      3.5'        3.S
    in Ha                                               1.25            1.25              1.5              3.0            2.0              5.02        5.04
                                                                                                                                                                               accurate monitoring of the vacuum
                                                                                                                                            .1211        121'                  level in the outlet line of a Racor                                                            Push-on Hose
                                                                                                                                                                                                                                                                              Fitting
    kgs./sq. cm.                                           .043             .043              ,052             104            ,069          .1732        1734
                                                                                                                                                                               filterlseparator.
    PROOF PRESSURE
    psi                                                100              100               100              100            100              100         100
    bars                                               6.90             6.90              6.90             6.90           6.9              6.90        6.90                    Installing a Racor Vacuum Gauge
                                                                                                                                                                                                      J (   -   - - L      E   u    F
                                                                                                                                                                                                                                    PUMP
    MAXIMUM VACUUM                                                                                                                                                             increases troubleshooting  efficiency,
    in Hq                                             28.5             28.5              28.5             28.5           28.5             28.5        28.5
    kgs.isq. cm.                                        .984             .984              ,984             ,984           .984             -984         984                   eliminates guess work and lengthens
    ELEMENT MODEL NO.                                2000SM           2010SM             2040SM       2020SM       2040SM                2020SM      2020SM                    element change periods.
    ELEMENT MATERIAL                                                                      RESIN IMPREGNATED CELLULOSE
    DIRT REMOVAL RATING                                                                           2 micron nominal
                                                                                                                                                                               The 9-1 5 scale 2" color-keyed face
I   DIRT CAPACITY (AC Fine Dust)'
    ELEMENT REMOVAL CLEARANCE
    rn
    mm
                                                          4
                                                        102
                                                           1Ogms

                                                                           4
                                                                         102
                                                                            20gms          150gms

                                                                                             5
                                                                                           127
                                                                                                        500gms

                                                                                                             10
                                                                                                            254
                                                                                                                     300gms

                                                                                                                            10
                                                                                                                           254
                                                                                                                                           1OOOgms

                                                                                                                                             10
                                                                                                                                            254
                                                                                                                                                       1500gms

                                                                                                                                                         10
                                                                                                                                                        254
                                                                                                                                                                 I             gauge is remotely mounted, using a
                                                                                                                                                                               No. 4 hose and T-fitting, into the line                                                          ! 6 0 6 B KIT
                                                                                                                                                                                                                                                                                ?
    WATER REMOVAL EFFICIENCY                                                                    less than 25 ppm free water                                                    between the filterlseparator and pump.                                                           Parts List
    TEMPERATURE RATINGS
    Fahrenheit                                                                                           '-501255                                                                                                                                                               1. (1) 1 1233 Vacuum Gauge
I Centiorade                                                                                              -461107                                                4                                                                 2. lnstall male hose fitting into tapped     2. (1) 7234-4 Female fitting
    HEIGHT                                                                                                                                                                     INSTALLAT !ON INSTRUCTIOW1S                            hole or "T".                              3. (1) 7232-4 Male fitting
    in.                                                   8               13               17                22             17               22         22
                                                                                                                                                                               NOTE: For severe service, use liquid-               3. Attach low pressure No. 4 hose to         4. (1) 18-1202 Vacuum Gauge
    mm                                                  203              330              432               559            432              559        559
                                                                                                                                                                               filled vacuumlpressure gauge, Racor                    push-on hose fitting (available as an        Label
    WIDTH
     in.                                                  6                6                 6                6             16               16         23                     Part No. 18-1551.                                      option).
     mm                                                 152              152               152              152            406              406        584                                                                         4. Install 2" gauge in panel or bracket.     Optional:
     DEPTH (FG Series)                                                                                                                                                                                                             5. Connect female push-on hose
                                                                                                                                             13'        13'                    1 . Drill and tap %" pipe hole or install                                                        No. 11268 No. 4 Hose
     in.                                                    5                5                 6               6              12             1Z2        12'                        "T" in fuel line between outlet port               fitting to gauge.                         (Specify length)
                                                                                                                                            330'       330'                                                                        6. Connect hose to gauge hose
     mm                                                 127              127               152              152            305              3052       305'                        of Racor filterlseparator and inlet                                                          No. 9040 -1 0-8DT FilterISeparator
I    DEPTH (MA Series)
                                                                                                                                                                          jI)      port of pump. (See Fittings &
                                                                                                                                                                                   Accessories Chart, page 14, for
                                                                                                                                                                                                                                      fitting.
                                                                                                                                                                                                                                   NOTE: Seal all connections with Teflon
                                                                                                                                                                                                                                                                                port fitting for gauge
                                                                                                                                                                                                                                                                                No. 1 1369 %" or %"
     in.                                                   -                 6                 7                 7            10             102        10'
                                                                                                                                            229'       229'                        adaptor fitting.)                               tape or an equivalent sealant.               brass adaptor
     rnm                                                   -             152               178 '            178            254              2542       254.'
                                                                                                                                                                 1




I E-;.
     WEIGHT (FG Series)



I    WEIGHT (MA Series)
     ibs.
     kos.
        -
                                                                                                                                                                               VACUUMIPRESSURE GAUGES
                                                                                                                                                                               The Racor "compound" gauges
                                                                                                                                                                               provide measurement of both vacuum
                                                                                                                                                                                                                                   PART NO. 18-4 4 04
                                                                                                                                                                                                                                   VACILIIUMIPRESSURE GAUGE
                                                                                                                                                                                                                                   for Light Service Applications
                                                                                                                                                                                                                                                                              PART NO. 48-1 5 5 4
                                                                                                                                                                                                                                                                              VACUUMlPRESSaJREGAUGE
                                                                                                                                                                                                                                                                              for Severe Service Applications
     PORT SlZE
     in.                                           7116"-20 UNF 9/16-18 UNF 7/8-14 UNF                  7/8-14 UNF      314" NPT         314" NPT     1" NPT                   and pressure over a wider range in                  For light sewice where the features of     For severe service requiring a
     rnm                                                         14mm x 1.5 22mm x 1.5                  22mm x 1.5
                                                                                                                                                                               applications that may be exposed to                 waterproof, weatherproof,                  waterproof, steamproof or
     PORT SlZE (MA Series)
     in.                                                           9/16"18 UNF 7/8-14 UNF               7/8-14 UNF      314" NPT         314" NPT    314" NPT                  both vacuum and pressure (i.e.,                     hermetically sealed and                    weatherproof gauge, with the added
                                                                                                                                                                               installations with a positive head                  vibrationlpulsation resistant are not      problem of pulsation and vibration.
                                                                                                                                                                               pressure on the filterlseparator).                  required.                                  Rustproof hermetically sealed case
    .Spec~licat~ons
                 shoiainare lhe result 01 tests conducted a! the optimum llow rate for each unit (equal to 'h Ihe maximum llow rate)                                                                                                  a 2"Gauge                               with polycarbonatecrystal provides
                                                                                                                                                                               Pressure and vacuum readings are                          Drawn steel case -- phosphatized     external shock protection. Gauge has
    FOOTNOTES: @ Model 73-1000FG wio Shut-Off Valves                                                                                                                           expressed in both the familiar English                    for rust resistance. Black enamel    shock absorbing movement plus liquid
                     O Model 75-1000FG wlShut-Off Valves
                                                                                                                                                                     i4        measurements and the international                        finish                               filling to absorb effect of vibration and
                                                                                                                                                                               standard of Kg/cm2.                                       Clear window                         pulsation.
                     O Model 77-1000FG w!o Shut-Off Valves
                     O Model 79-1000FG wlShut-Off Valves                                                                                                             !                                                                e Brass socket
                                                                                                                                                                                                                                      El Kit includes gauge and mounting
                                                                                                                                                                                                                                                                                  0  2%" Gauge
                                                                                                                                                                                                                                                                                     Stainless Steel Case w l stainless
    Fuels and add~tives
                      containing alcohol will cause damage to the non-metal parts of the Racor unit and the entire engine system.                                                                                                        hardware                                    steel ring gasketed and crimped
                                                                                                                                                                                                                                                                                     to case for positive leakproof
    Racor FilterISeparatorsare available with metal bowl for applications where required. Add M to part number Metal bowl Units are                                                                                                                                                  seal.
    one inch (25.40 mm) shorter than clear bowl units. All other specifications are the same.
                                                                                                                                                                                                                                                                                     Polycarbonate window
    Racor FllterISeparatorsavailable with metric tapped ports are so noted. Specify metric ports when ordering
                                                                                                                                                                                                                                                                                     Brass threaded socket with
                                                                                                                                                                                                                                                                                     internal o-ring for positive
                                                                                                                                                                                                                                                                                     leakproof seal to case
    Simplified     Flow R a t e Formula for Medium R a n g e Diesel Engines
                                                                                                                                                                                                                                                                                     Kit includes gauge and mounting
    Hp K 006 =Approxtmate gpm pump llow rate                                                                                                                                                                                                                                         hardware
    (Thls lormula is an approximate flovd rate lor engines below 600 H P Consull your englne manutaclurer lor accurate flow rate speclflcatlons)
                                                                                    10
R A C O R IN-FULTER DlSC                   CAUTION: Loose or improper                              For flexibility, three different electrical                                        OPTION B::                                                   OPTION C:
HEATERS                                    connections will cause electrical                       system connections are possible. An-                                               Existing Heavy-Duty Electrical                               Connection
                                                                                                                                                                                                                                                   Optional Relay Electrical
Racor's in-filter disc fuel heater is a    arcing, shorts and corrosion.                           electrical check must be performed for                                             Connection
cold weather starting aid connected to                                                             each option before final installation is
                                                                                                   made.                                       F"\1,
                                                                                                                                                                                  i)  Prior to installation, determine if your                     If after running the electrical checks in
the power source by sealed, weather-       Do not allow the water to reach the                                                                                           /
                                                                                                                                                                         ,        ,   vehicle's existing heavy-duty relay is                       Option A & B, the ignition switch andlor
proof terminals in the bowl. The           level of the disc heater. Water level                                                                                                      capable of the additional amperage                           existing heavy-duty relay proves
internal automatic thermostat turns the    reaching the disc heater will cause                     OPTION A:                                                                          load as stated in Option A. If the heavy-                    incapable of an additional amperage
heater on if the fuel temperature drops    damage to the heater. Drain                             Ignition Switch Electrical                                                         duty relay proves capable of the                             load, an optional relay must be
below 3 5 "F (1.7 "C). Heat is supplied    accumulated water as necessary.                         Connection 5 0 0 Disc Heater                                                       additional amperage load, proceed                            installed. SEE "PREPARING HEATER                            FUSE BOX

in the unit just below the replacement                                                             Prior to installation, determine if your                                           with final electrical connection. SEE                        TERMINALS FOR ELECTRICAL
element to melt the wax crystals and       The chart below is to be used only as a                 vehicle's ignition switch is capable of                                            "PREPARING HEATER TERMINALS                                  CONNECTION" ON PAGE 12, AND
allow fuel to pass through the element     guide for 90011 0 0 Disc Heater                         an additional 10 amperage load for a                                       i       FOR ELECTRICAL CONNECTION"                                   DIAGRAM C BELOW.
for quick, easy starts.                    installation. Electrical checks must be                 12V system, 5 amps for a 24V                                                       ON PAGE 1 2 AND DIAGRAM B                                                                       I 8 GAUGE VASE

                                           made to determine if your truck's                       system. If the ignition switch proves                                      b       BELOW.
When the engine is not running, the        electrical system is capable of handling                capable of the additional load, proceed                                                                                         Y019w/IWO

                                           an additional amperage load.                                                                                                                                                        T   &%hRFtSF%Aioa
heater is operated by turning on the                                                               with final electrical connection.
ignition switch for a minimum of five
minutes prior to starting the engine.              Guide to Optional 1 2 V and 2 4 V Relay         9001'10 0 0 Disc Heater
                                                                                                                                                                                                                                                                                                                              I 4 GAUGE WIRE
The Racor in-filter heater may be                  Truck Manufacturer
                                                                                       Required
                                                                                                   Prior to installation, determine if your                                           15 AM? FUSE I I < V SWIICCC HEATER)                                                                                  12624V
installed on positive or negative ground                                         Yes       No
                                                                                                   truck's ignition switch is capable of an                                           15 Ar(? FUSE 112 L 2LV-5W HEATER1
                                                                                                                                                                                                                                                                                                            25AMPNSE112V-90011000HEATER)
and is available in 1 2V or 24V.                                                                                                                                                                                                                                                                            15AMPNSE124V.9W1100OHUirrRl    -
                                                                                                   additional 15.5 amperage load for a                                                                                                                                                                      15AMPNSE112624V.500HEATER)
                                               Ford                               X
RACOR FILTERISEPARATOR                         Freightliner                                X       12V system, 7.8 amps for a 24V                                                                                           DIAGRAM B                                                                                                          DIAGRAM C
ELECTRICAL OPTIONS ARE FOR                     GMC-Chevrolet                               X       system. If the ignition switch prove
                                               International Harvester
DIESEL APPLICATIONS ONLY. DO                     " S Series                                  X     capable of the additional load, proceed
NOT USE WlTH GASOLINE OR                          1600-2600                       X                with final electrical connection. SEE                                                                                                           INSTALLATION
OTHER VOLATILE LIQUIDS.                        lveco                              X                                                                                                     W A T E R SENSORS                                          Sealed, weather-proof sensor probes
                                                Kenworth                                     X     "PREPARING HEATER TERMINALS                                                          You must specify Racor unit
                                                Mack                                         X     FOR ELECTRICAL CONNECTION"                                                                                                                      in the bowl detect water and, by LED
                                                Manon                             X                                                                                                     with optional probes in the bowl
                                                Mercedes                          X                ON PAGE 1 2 AND DIAGRAM A                                                                                                                       readout, a solid-state Water Sensor
                                                                                                                                                                                        for use with water sensors.
                                                Peterbilt                                    X     BELOW.                                                                                                                                          alerts the operator to drain the bowl. A
UNSTALLATBOM                                    V0lv0                             X                                                                                                    A functional accessory for all Racor                        Water Sensor with light and audio
                                                White                             X
The In-Filter Disc Heater supplys heat                                                                                                                                                 filterlseparator~, all solid-state Water                    alarm is also available. Both models
to the fuel filter just below the                                                                                                                                                      Sensors alert the operator when liquid                      come in 12VDC or 24VDC.
replaceable element. This critical                                                                                                                                                     contaminants filtered out of the system
                                           An optional Racor relay replacement kit
placement provides increased fuel                                                                                                                                                      should be drained from the collector
                                           can be ordered which includes specific
temperature as the fuel passes                                                                                                                                                         bowl, thereby maintaining maximum
                                           instructions for relay installation.
through the fine micron filtering                                                                                                                                                      filterlseparator efficiency.
                                           Refer to chart below for ordering
element. The power rating of the 500       information:
Disc Heater is 1 0 0 watts maximum, 1 0                                                                    2s
                                                                                                           1
                                                                                                                  m s E ozv-sm/low H w E
                                                                                                            5 AH? FUSE 12IV-XO/ICCC HEATER)
                                                                                                                                                   b                                   In the primary stage of the Racor                                               e
                                                                                                                                                                                                                                                                       es
                                                                                                                                                                                                                                                                            PROBES
                                                                                                            5 AH? FUSE 112 L 2 I V - X a HEATERI
amperes for the 12V heater, 5
                                                                                                           1
                                                                                                                                                                                       filterlseparator, water and solid
amperes for the 24V heater. The                                                                                                                                                        contaminants are separated out of the
                                                                         RACOR PART NUMBER
power rating of the 900110.00 Disc                                                                                                                       BAllERY
                                                                                                                                                                   GNO
                                                                                                                                                                                       fuel by centrifugal action. The water
                                                                                                              50o15w/)3m

Heater is 200 watts maximum, 15.5
                                                                                                              FUELFILTER1
                                                                                                              WATER SEPARATOR                                                          and solids fall to the bottom of the
amperes for the 1 2V heater, 7.8
                                           SYSTEM VOLTAGE                  500          90011000
                                                                                                                            r-   1  -I                                                 bowl. When the water in the bowl

                                                                                                                            I
                                                                                                                                      I
amperes for the 24V heater.
                                                12V                       15156          11861         1
                                                                                                      IL GI   WIRF-I
                                                                                                                1
                                                                                                                      1
                                                                                                                                           r3C     G A WIRE
                                                                                                                                                                                       reaches the level of the sensor
                                                                                                                                                                                       probes, a low voltage circuit is
                                                                                                                                                                                       completed and a warning light andlor
To Prepare Heater Terminals                     24V                       15157          11862
POP EIiectrical Connections                                                                                                                        DIAGRAM A
                                                                                                                                                                              I        alarm are activated. (See Water                                         Water Level Diagram
                                                                                                                                                                                       Level Diagram.) When the warning                                                                                LAK-A-12W OP 24V
1 . Unpack the (2) 90 " insulated                                                                                                                                                                                                                  LAK-TIM-12V br 2481                                 Water Sensor Light POP
                                                                                                                                                                              I        light andlor buzzer comes on, the bowl
    connectors.                                                                                                                                                                                                                                    Water Sensor LightlAlarm                            dash mount
                                                                                                                                                                                       must be drained to remove the trapped
2. Connect to two lengths of 1 4                                                                                                                                                                                                                   for dash or panel mount                             Green LED illuminates to indicate
                                                                                                                                                                                       contaminants and water, insuring
    gauge wire. The length of wire                                                                                                                                                                                                                 Green LED illuminates to indicate                   circuit is on. Black out panel illuminates
                                           An equivalent relay is available through                                                                                                    maximum engine protection and
    depends on which option you are                                                                                                                                                                                                                circuit is on. Red LED lights and alarm             red to indicate water must be drained
                                           the following manufacturers:                                                                                                                filtration efficiency. Engine must be off
    using for electrical connection.                                                                                                                                                                                                               sounds to indicate water must be                    from Racor FilterISeparator bowl. Kit
                                           Manufacturer                     Part No.                                                                                                   before draining.
3. Push each connector onto an                                                                                                                                                                                                                     drained from Racor FilterlSeparator                 includes:
    installed terminal. Either terminal    Nartron                                        1300-1                                                                                                                                                   bowl. Kit includes:
                                                                                                                                                                                        RACOR FILTERISEPARATOR                                                                                         (1) 3" x 1 %" x %" Water Sensor with
    may be used as ground.                                                                                                                                               (
                                                                                                                                                                         JJ
4. All electrical connections must be
                                           Cole-Hersee.                                   24059                                                                                   ' i j ELECTRICALOPTIONS ARE FOR                                  (1) 2%'' Diameter Water Sensor                      pressure sensitive tape mounting
                                           BOSC~                                         36-002                                                                                         DIESEL APPLICATIONS ONLY. DO                               (4) Splice Connectors                               (4) Splice Connectors
    made to accommodate the power          Delco-Remy                                  1 1 14223                                                                                        NOT USE WlTH GASOLINE OR                                   (10) Cable Ties                                     (10) Cable Ties
    of the heater using appropriate
                                                                                                                                                                                        OTHER VOLATILE LIQUIDS.                                    Installation lnstructions                           Installation lnstructions
    lug and terminal connections.
                                                                                                                                                                                                                                                                       13
                                                                                        1   RECVCLEIBbEWDEW
                                                                                            SYSTEMS
RACBR THP1ERMOLIMEm DIESEL FUEL LINE HEATER
The Racor Thermoline Diesel Fuel Line       the Thermoline heater assists with cold
                                                                                        I   Racor's 800-OF6 stationary system
                                                                                            and the mobile 800-5 "Filter Buggy" f
                                                                                                                                         -   1.
                                                                                                                                              I
                                                                                                                                                      r       .



 Heater is a self-regulating heating        starts down to -40 O   F (-40 "C). A            not only remove water and solid                  /                    THE RACOR 2 0 SERIES SPIN-ON                Pressure Applications
device that prevents wax buildup            typical prestart heating time of five           contamination from diesel fuel, but                                   FUEL FILTERIWATER SEPARATORS                The Multi-Media Coalescer
during cold weather permitting easy         minutes consumes less than 2% of                these recyclelblenders also provide                                   CAN SOLVE DIESEL FUEL                       Replacement Filter Element is for
starts and smooth engine operation.         available battery capacity. The                 fleet operators with a steady supply of                               PROBLEMS UNDER ANY                          pressure side installations where the
The Thermoline heater permits the use       Thermoline allows fast-idling of an             FREE diesel fuel by blending waste                                    OPERATING CONDITIONS IN THE                 fuel has passed through a transfer
of less expensive, higher BTU No. 2         engine to warm it and eliminates the            engine lube oil at a 20: 1 ratio (5%)                                 WORLD.                                      pump and a coalescing filtration action
diesel fuel all year round. Overnight       chance of power loss or stalling due to         with the diesel fuel. Every gallon of                                                                             is necessary for a high degree of water
engine idling to keep fuel warm is no       wax buildup during operation.                   waste engine lube oil now becomes a                                   Advanced Filtration1                        removal effectiveness. With the
longer needed.                                                                              gallon of no-cost diesel fuel and at the                              Separation Technology                       coalescer replacement filter element,
                                            Self-regulating Performance                     same time solves a major                              i               The unique design of the 20 Series          99+% of free and emulsified water an
Easy Installation                           The Thermoline heater is constructed            environmental problem-the disposal                                    directs the fuel flow to the expanded       damaging solid particulate
The Thermoline heater replaces the          of a conductive polymeric core                  of the waste oil.                                                     center core of the unit. The reduced        contaminants are removed. Vent cap is
existing line between the fuel tank and     extruded between two parallel copper                                                                                  velocity causes heavy liquid and solid      standard.
                                                                                                                                                                                                                                                        220
primary fuel filter. Installation time is   bus wires. At low temperatures,                 The 800-OF6 stationary units for both                                 contaminants to accumulate in the in-
approximately one hour. No                  electrical current flows through the            overhead and underground storage                                      ner chamber of the filterlseparator                m"
                                                                                                                                                                                                                      Tm -
                                                                                                                                                                                                                        ,s D
                                                                                                                                                                                                                           . z s % ~ m ~ \
                                                                                                                                                                                                                                                        Height 8" (203 mm)
                                                                                                                                                                                                                                                        Width 4" (102 mml
modification to the cooling system is       core between the conductors,                    tanks and has a built-in 3 3 gallon                                   bowl. Then they are drained off                                                       Depth 4" (102 rnm)
                                                                                                                                                                                                                                                        Max. Flow Rate 30 gph (114 Iph)
required.                                   generating heat. As the temperature             storage tank for the waste lube oil. This                             through a positive seal drain valve. This                                             Weight 1.75 lbs. (.79 kgs.)
                                            rises, the electrical resistance of the         oil is automatically blended into the                                 primary separation or pre-cleaning
                                                                                                                                                                                                                                                         Element Model No.           R24              C25
Simple Operation                            core material increases, reducing               diesel fuel during the recycling                                      stage gives extended element life.                                                                             Dual Media        Coalescer
The Racor Thermoline heater contains        current flow and decreasing heat                operation. The mobile "Filter Buggy"
                                                                                                                                                                                                                                                        Dirt Capacity              80 gms.           75 gms.
no moving parts. It is controlled by a      output. This infinitely reversible              draws oil from the crankcase or other                                 The 2 0 Series FilterISeparator units                                                 (Soft C-2A)
switch installed in the dash or control     Process OCCurs independently at each            container to blend this oil into the                                  are compact and easy to service.                                                       Dirt Removal Rating     96% at 2 micron w/A.C.F.T.D.
panel. By pre-heating the in-line fuel,     point along the heater strips and               diesel fuel being recycled from the                                                                                                                         Water Removal              less than        less than
                                            prevents overheating.                           vehicle's fuel tank.                                                   Vacuum (Suction) Applications                                                        Efficiency               lOppm free        30ppm free
                                                                                                                                                                                                                                                        Effluent:                    water            water
                                                                                                                                                                   The Dual Media Replacement Filter
                                                                                                                                                      :                                                                                                 225
                                                                                                                                                                  ,Element uses a new Racor two-stage
WD-3 AIR DRYERS                                                                             802 HYDRAULIC                                L
                                                                                                                                                                   process of Dual Phase Repelling Ac-
                                                                                                                                                                                                                                                        Height 9.5"(241 mm)
                                                                                                                                                                                                                                                        WidthT(102 mm)
The RD-3's superior efficiency is           Where electrical installation is not            FILTER BUGGY                                                           tion and Dual Phase Filtration to                                                    Depth 4" (102 mm)
 based on an exclusive design that                                                                                                                                                                                                                      Max. Flow Rate .45 gph (170 Iph)
                                            available or advisable, ~ a c ooffers
                                                                            r     the       The 8 0 2 Hydraulic Filter Buggy                                       remove virtually 100% of the                                                         Weight 2 Ibs (.90 kgs.)
features a unique "chimney" or center       RD-3AIR with automatic "Air Drain               represents the application of Racor's                                  remaining free water and damaging
tube which allows cool outside air to       Valve." The ADV is activated by                 filtration expertise to the cleaning of                                solid particulate contaminants from                    \       II
                                                                                                                                                                                                                                       1 1               Element Model No.           R26
                                                                                                                                                                                                                                                                                 Dual Media
                                                                                                                                                                                                                                                                                                      C27
                                                                                                                                                                                                                                                                                                   Coalescer
flow upward through the center of           the compressor governor to eliminate            hydraulic fluids. A dual filtration system                             diesel fuel. Primer pump, vent cap and
                                                                                                                                                                                                              Options                                    Dirt Capacity            117 gms.          107 gms.
the unit to provide additional cooling      water and contaminants from the air             removes damaging solids and water in                                   check valve are standard.                                                             (Soft C-2A)
and drying action. Racor's exclusive        system.                                                                                                                                                           Electrical in-filter heater
                                                                                            a multipass operation. The portable                                                                                                                          Dirt Removal Rating     96% at 2 micron w1A.C.F.T.D.
Electromatic Drain (EMD) is                                                                                                                                                                                   Metal Bowl
                                                                                            buggy comes ready-to-operate with                                                                                                                            Water
                                                                                                                                                                                                                                                         Efficiency
                                                                                                                                                                                                                                                                Removal           less than         less than
electronically controlled by a solid-                                                                                                                                                                         Service Indicator Package
                                                                                            heavy-duty pump and motor, pressure                                                                                                                                                  10ppm free        30ppm free
state TimerIDriver. The TimerIDriver                                                                                                                                                                            (water sensor and element                Effluent:                  water             water
                                            RD-3                                            and vacuum gauges, hoses and motor
initially fires the EMD once upon                                                                                                                                                                               change monitor)
                                            Height 15" (381 rnrn)                           control.
ignition and 3.25 minutes later. The        Width: 7" (180 rnrn)
EMD is then activated every 7.5             Depth: 7%" (200 rnrn)                           The 8 0 2 is standard with one
minutes later for % second to eliminate     Proof Pressure: 625 psi (43.1 bars)
                                                                                            cleanable element in the primary pre-
                                            Maximum Flow Rate: 15 cfrn (425 Iprn)
accumulated water and contaminants.         Clean Pressure Drop: .5 psi (.03 bars)
                                                                                            filter to remove larger solids and free
The red LED light on the side of the        Seal Material: Buna-N                           water. Two fine filtration replaceable
TimerIDriver flashes continually to         Working Pressure: 150 psi (10.3 bars)           elements in the secondary system                                       Racor additives are specially              Racor RX-1100                                   (P     Cleans fuel lines, pumps and
indicate power is being supplied to the     Weight: 16 Ibs. (7.26 kgs.)                     remove minute solid contamination.                    r                formulated to be completely                Cold Weather Diesel Additive                           injectors
circuit.                                                                                                                                          I                compatible with engines, fuel filters       0  Contains a pour point depressant
                                                                                            Emulsified water can be removed by                                     and water separators. They contain no          fuel conditioner                          Part No.      Type   Size    Treatement
The RD-3 is easy to install and virtually                                                   using two filtrationlabsorption                                        damaging alcohol and keep fuel in the          Keeps fuel flowing down to                1 1-1179     RX-100  10 oz.  15-30 Gallons
maintenance free.                                                                                                                                                                                                                                           1 1-1180     RX-100 32 oz. 150-200Gallons
                                                                                            elements (optional) in the secondary                                   best possible condition for all diesel         -40F (-40 "C).                           1 1-1181     RX-100   1 gal. 1,000 Gallons
                                                                                            system. The replaceable                                                engine applications.                        0  Improves engine performance               1 1-1264     RX-100 2.5 gal. 5,000 Gallons
The RD-3 operates on compressor                                                             filtrationlabsorption elements cannot
systems up to 1 5 cfm and is available                                                      be used with water-based fluids.             t   -1       i , : ~
                                                                                                                                                          '
                                                                                                                                                          .    ~ ~ ~ ~
                                                                                                                                                             CONCENTRATED.
                                                                                                                                                                                                                  reduces engine wear
                                                                                                                                                                                                               * Eases starting, aids combustion,
                                                                                                                                                                                                                                                            1 1-1265     RX-100 20 gal. 55,000 Gallons

in 12- or 24- volt negative ground. A                                                                                                                              COMPARE TREATMENT COST PER                     prevents corrosion
1 0 0 watt heater is standard in the RD-3                                                                                                                          GALLON OF FUEL.                                Eliminates waxing and clogged
for efficient cold weather operation.                                                                                                                                                                             filters                                                      (Continued on Page 16)
                                                                                                                                                                                                                                 15
        Wacor WX-200                                        WX-400 Diesel                                         RWG-600
        Diesel Treatment                                    Biocide and Conditioner                               Gasoline Conditioner for
          Q lmproves engine performance                       a Prevents the growth of fungi and                  Fuel Injection Systems
          e Cleans fuel lines, pumps and                        other micro-organisms                                lmproves overall engine
                                                                                                                     @




            injectors                                         @ Conditions fuel and cleans fuel                      performance, with easier starting               ;
          e Eases starting and prevents                         lines                                                and smoother idling
            corrosion                                           lmproves performance and                             Cleans and lubricates pumps and
                                                                                                                     @




                                                                provides rust protection and                         injectors; removes gums and ,
        Part Mo. Type         Size       Treatment              lubrication                                          varnish
        1 1-1270 RX-200       1 0 oz.      One 10 oz.                                                                Prevents rust and corrosion;
                                                                                                                     Q



                                       Can Per Tankful
                                                            Part No. Type          Size       Treatment              prolongs fuel system life
        1 1-1274 RX-200       3 2 oz. 150-200 Gallons       1 1-141 4 RX-400       1 0 oz.   15-30 Gallons
                                                            1 1-141 5 RX-400       3 2 oz. 150-200 Gallons
        Racor WX-300                                                                                              Part No. Type          Size        Treatment
        Marine Diesel Treatment                                                                                   1 1-1387 RXG-600       1 0 oz.       One 10 oz.
                                                                                                                                                   Can Per Tankful
        Formulated for diesel fuel in a marine
        environment, RX-300-
          @  Contains a biocide and fuel
             conditioner
          * Prevents fungi, bacteria and algae
             growth
          Q  Cleans fuel lines, pumps and
             injectors
             Improves engine performance
          Q  Provides rust protection and
             lubrication throughout the entire
             system

        Part No.    Type      Size        Treatment
        1 1-1266   RX-300     1 0 oz.       5 0 Gallons
        1 1-1267   RX-300     3 2 oz.      500 Gallons
I       1 1-1268   RX-300       1 gal.   5,000 Gallons
        1 1-1269   RX-300     2 0 gal. 100,000 Gallons




    1


                                                  RACOW LIMITED WARRANTIES STATEMENT
                                                                     Effective September 1, 1983
         All products manufactured or distributed by Racor Industries are subject to the following, and only the following, LIMITED EXPRESS WARRANTIES,
         and no others:
         For a period of one (1) year from and after the date of purchase of a new Racor Industries' product, Racor lndustries warrants and guarantees only to
         the original purchaser-user that such a product shall be free from defects of materials and workmanship in the manufacturing process. The warranty
         period of pumps and motors is specifically limited to ninety (90) days from date of purchase. A product claimed to be defective must be returned to
         the place of purchase. Racor Industries, at its sole option, shall replace the defective product with a comparable new product or repair the defective
         product. This express warranty shall be inapplicable to any product not properly installed and properly used by the purchaser-user or to any product
         damaged or impaired by external forces. THIS IS THE EXTENT OF WARRANTIES AVAILABLE ON THIS PRODUCT. RACOR INDUSTRIES SHALL
         HAVE NO LIABILITY WHATSOEVER FOR CONSEQUENTIAL DAMAGES FLOWING FROM THE USE OF ANY DEFECTIVE PRODUCT OR BY
         REASON OF THE FAILURE OF ANY PRODUCT. RACOR INDUSTRIES SPECIFICALLY DISCLAIMS AND DISAVOWS ALL OTHER WARRANTIES,
         EXPRESS OR IMPLIED INCLUDING, WITHOUT LIMITATION. ALL WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE (EXCEPT FOR
         THOSE WHICH APPLY TO PRODUCT OR PART THEREOF THAT IS USED OR BOUGHT FOR USE PRIMARILY FOR PERSONAL. FAMILY, OR
         HOUSEHOLD PURPOSES), WARRANTIES OF DESCRIPTION, WARRANTIES OF MERCHANTABILITY. TRADE USAGE OR WARRANTIES OF
         TRADE USAGE.




    RACOR INDUSTRIES, INC.                                                                                                        INSTALLATION INSTRUCTIONS
    P.O. Box 3208                               For the name of the Racor distributor nearest you, call 1-800-344-3286                  Racor Part No. 7091 FG
    Modesto. CA 95353 USA                                In Alaska. California and Hawaii, call 1-209-521-7860                                      12-83/30M
                                                                                16


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