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Kohler Generators 8 10 12.5 C And E




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Service Parts
Marine Generator Sets
Models
125C
125E
TP5413 501c
Table of 1
Numbering System Significance 1
How to Find Part Numbers 1
Hardware References Number Index 2
Group 1 Gaskets and Seals 4
Group 2 Cylinder Block 5
Group 3 Cylinder Head and Valves 6
Group 4 Front Cover Assembly 7
Group 5 Camshaft and Valve Control 8
Group 5 Camshaft and Valve Control 9
Group 6 Crankshaft and Piston 10
Group 6 Crankshaft and Piston 11
Group 7 Flywheel and Clutch 12
Group 8 Oil Pump and Pan 13
Group 9 Fan and Water Pump 14
Group 10 Intake Manifold 15
Group 12 Ignition Module and Spark Plugs 15
Group 101 Air Intake 16
Group 103 Fuel System 17
Group 104 Cooling System 18
Group 105 Engine 22
Group 107 Nameplate and Decals 26
Group 108 Oil Pressure Switches 28
Group 109 Skid and Plant Mounting 29
Group 110 Water Temperature Switches 30
Group 112 Starter 31
Group 201 Generator and Mounting 32
Group 301 Controller and Mounting 34
Group 01 Literature 37
Appendix A Abbreviations A1
Appendix B Common Hardware Application Guidelines A3
Appendix C General Torque A4
Appendix D Common Hardware A5
Appendix E Common Hardware List A6
manual lists service replacement parts for How to Find Part kW generator sets
Use the following steps to locate a service the time of print this manual applied to the generator part
set specification spec numbers listed in Number Index On occasion this manual 1 Locate the generator set nameplate to identify the
may apply to specs not listed in the Specification generator set spec Index
2 Locate a second generator set nameplate in this publication represents data available accessories to identify installed modules On
at the time of print Kohler Co reserves the right to some models the accessory nameplate is this publication and the products
represented inside the generator junction box
without notice and without any obligation or liability 3 Turn to the Specification Number Index
first column lists the generator set spec numbers
This manual includes the following main sections The headings identify the groups of parts that make
up the generator set
Table of Contents Lists the sections of the manual
4 Identify the group most likely to include and other information sections service part introductory material about part
and hardware 5 Find the group variation number at the
intersection of the spec number row and the Number Index Lists the generator set column Note the variation number
specs and groups
6 Page forward to locate the group identified in
Group Parts Lists List the part numbers of parts in the step 4 or find the appropriate page in the Table of
groups Contents
Kit Sections List modules and accessories and their 7 Find the part on the illustration and note the item
parts number of the part or find the part description in
the parts Include Application Guidelines General Torque 8 Select the part number that corresponds Common Hardware and
your group variation The first column lists the
Common Hardware List illustration item number Find the variation
xin004002 identified in the Specification Number Index or the
Numbering System Significance module number found on the generator set
nameplate in the appropriate column on the right
This manual uses the following numbering systems side of the parts list table Find the quantity used Number The product
the intersection of the item number row and the
number located on the generator set nameplate Spec variation column A blank space at the break down into groups
means the does not use that part
number
Group Number A unique number representing a parts needed to assemble a generator
set function For Hardware Group 101 is the Air Intake group
Many common hardware items do not appear in or Module Number A group might have manuals or will appear as common hardware entries
several variations Each variation performs the same common hardware entry lists the size of the with different parts lists For example a
50 Hz For example an item that appears as alternator and a 60 Hz generator alternator 3816 in the text means that the piece is
3816 size
both perform the same function however with different Obtain common hardware locally or if contacting the
parts Each difference requires a group variation or factory use the Common Hardware List in the number
to identify the common hardware part number and
Part Number The part number identifies an individual See Common Hardware subassembly component or accessory kit Guidelines
in the appendix for mating hardware
Illustrations Some hardware items require a specific size or or explodedview drawings best other
In that case use the part the widest range of variations accompany listed in the text
most groups in this manual Illustrations do not depict all When replacing hardware do not substitute and may not show all parts Do not use
grade hardware Replacement hardware grade for assembly or disassembly instructions be equal to or better than the grade of
xin004004 original hardware Use the Common
Hardware List in the appendix to identify the common
hardware hardness
501 1
Specification Number Index
Group No 1 2 3 4 5 6 7 8 9 10 12
Spec No Variation Number
8C8E
PA110302 1 1 1 1 1 1 1 1 1 1 1
PA110303 3 3 1 1 1 3 3 3 1 1 1
PA110305 3 3 1 1 1 3 3 3 1 1 1
PA110306 3 3 1 1 1 3 3 3 1 1 1
PA110307 3 3 1 1 1 3 3 3 1 1 1
PA110308 3 3 1 1 1 3 3 3 1 1 1
PA110309 3 3 1 1 1 3 3 3 1 1 1
PA110310 3 3 1 1 1 3 3 3 1 1 1
PA110311 2 2 2 1 2 2 2 2 1 1 1
PA110312 2 2 2 1 2 2 2 2 1 1 1
GM17772GA1 2 2 2 1 2 2 2 2 1 1 1
10C10E
PA110105 1 1 1 1 1 1 1 1 1 1 1
PA110106 1 1 1 1 1 1 1 1 1 1 1
PA110109 1 1 1 1 1 1 1 1 1 1 1
PA110110 3 3 1 1 1 3 3 3 1 1 1
PA110111 3 3 1 1 1 3 3 3 1 1 1
PA110112 3 3 1 1 1 3 3 3 1 1 1
PA110113 3 3 1 1 1 3 3 3 1 1 1
PA110114 2 2 2 1 2 2 2 2 1 1 1
GM17772GA2 2 2 2 1 2 2 2 2 1 1 PA110205 2 2 2 1 2 2 2 2 1 1 1
PA110206 2 2 2 1 2 2 2 2 1 1 1
PA110209 2 2 2 1 2 2 2 2 1 1 1
PA110210 2 2 2 1 2 2 2 2 1 1 1
PA110211 2 2 2 1 2 2 2 2 1 1 1
PA110212 2 2 2 1 2 2 2 2 1 1 1
GM17772GA3 2 2 2 1 2 2 2 2 1 1 1
2 TP5413 501
Specification Number Index
Group Title
Group No 101 103 104 105 107 108 109 110 112 201 301 701
Spec No Variation Number
8C8E
PA110302 2 4 7 20 13 1 3 2 2 3 18 10
PA110303 2 4 7 23 17
3 2 2 3 19 10
PA110305 2 4 7 23 26
3 2 2 3 19 10
PA110306 2 4 17 28 26
3 2 2 3 24 10
PA110307 6 12 18 31 28
16 2 2 32 26 11
PA110308 6 12 19 31 28
16 2 2 32 27 11
PA110309 6 17 19 31 30
16 2 2 32 27 11
PA110310 6 17 18 31 30
16 2 2 32 26 11
PA110311 6 17 19 32 48
16 2 2 32 27 11
PA110312 6 17 18 32 48
16 2 2 32 26 11
GM17772GA1 6 GR4 18 GR1 48
16 2 2 32 GR2 11
10C10E
PA110105 2 4 7 5 2 1 3 2 2 7 3 10
PA110106 2 4 11 20 13 1 3 2 2 7 14 10
PA110109 2 4 11 20 13 1 3 2 2 7 16 10
PA110110 2 4 7 23 17
3 2 2 7 19 10
PA110111 2 4 7 23 26
3 2 2 7 19 10
PA110112 6 12 18 29 28
16 2 2 33 26 11
PA110113 6 17 18 29 30
16 2 2 33 26 11
PA110114 6 17 18 33 48
16 2 2 33 26 11
GM17772GA2 6 GR4 18 GR1 48
16 2 2 33 GR2 11
125C125E
PA110205 2 4 7 6 11 1 4 2 2 4 4 10
PA110206 2 4 7 19 14 1 4 2 2 4 15 10
PA110209 2 4 7 19 14 1 4 2 2 4 17 10
PA110210 2 4 7 19 27
4 2 2 4 17 10
PA110211 6 12 18 30 29
15 2 2 31 25 11
PA110212 6 17 18 30 31
15 2 2 31 25 11
GM17772GA3 6 GR4 18 GR1 48
15 2 2 31 GR3 501 3
Group 1 Gaskets and Seals
Upper and Lower Engine Gasket Kits Items 2 and 3
do not include Items 49
Upper Gasket Kit does not include a cylinder head gasket
Order cylinder head gasket separately from Group 3
Quantity
Variation Number
Item Part Number Description 1 2 3
1 224704 Engine gasket kit complete 1 1
1 224705 Engine gasket kit complete 1
2 224706 Engine gasket kit upper 1 1
2 224707 Engine gasket kit upper 1
3 224704 279143 Engine gasket kit lower 1 1
3 279145 Engine gasket kit lower 1
4 246058 Gasket fuel pump 1 1 1
5 224773 Gasket water pump 1 1 1
6 279112 Seal front cover 1 1 1
7 224722 Gasket front cover 1 1 1
8 224748 Gasket rear retainer 1
8 224749 Gasket rear retainer 1 1
9 224782 Seal crankshaft rear 1
9 276192 Seal crankshaft rear 1 1
4 TP5413 501
Group 2 Cylinder Block
Quantity
Variation Number
Item Part Number Description 1 2 3
1 276194 Block cylinder basic 1
1 224718 Block cylinder basic 1
1 224717 Block cylinder basic 1
2 224719 Block cylinder includes crank pistons rings etc 1
2 276195 Block cylinder includes crank pistons rings etc 1
2 224720 Block cylinder includes crank pistons rings etc 1
3 279188 Plug 416 mm 2 2 2
4 279187 Plug 51 mm 1 1 1
5 Plug 14 NPT 3 3 3
6 Plug 14 NPT 1 1 1
7 279214 Plug ball oil gallery 1 1 1
8 279193 Adapter 1 1 1
9 224726 Liner cylinder 4 4
9 224727 Liner cylinder 4
10 279173 Bolt main bearing cap 6 10 10
11 224716 Transducer speed sensor 1 1 1
12 Screw M6 x 14 1 1 1
13 276456 Switch oil pressure 1 1 1
Common hardware procure 501 5
Group 3 Cylinder Head and Valves
Quantity
Variation Number
Item Part Number Description 1 2
1 GM24858 Cylinder head assembly 1
1 224723 Cylinder head assembly 1
2 224724 Gasket cylinder head 1
2 224725 Gasket cylinder head 1
3 224731 Bolt cylinder head 10 10
4 224791 Dowel cylinder head to block 2 2
5 224755 Valve intake standard 4
5 224757 Valve intake standard 4
5 224756 Valve intake 040 oversized 4
5 224758 Valve intake 040 oversized 4
6 224754 Valve exhaust standard 4 4
6 224753 Valve exhaust 040 oversized 4 4
7 224759 Spring valve 8 8
8 224709 Seal valve stem 8 8
9 224770 Retainer 8 8
10 224708 Lock valve spring 16 16
11 224762 Cover rocker arm 1 1
12 279084 Gasket rocker arm cover 1 1
13 224789 Screw rocker coverhead 4 4
14 Washer flat 6 mm 4 4
15 279188 Plug 416 mm 1 1
16 279115 Cap oil breather 1 1
17 224730 Insert exhaust valve seat 4 4
18 224728 Insert intake valve seat 4
18 224729 Insert intake valve seat 4
19 224794 Hose PCV 1 1
6 TP5413 501
Group 4 Front Cover Assembly
Quantity
Variation Number
Item Part Number Description 1
1 224721 Cover and seal assembly 1
2 224722 Gasket front cover 1
3 279111 Seal front cover 1
4 Bolt M6 x 45 1
5 Bolt M6 x 40 3
6 Bolt M6 x 18 4
7 Washer split lock B6 8
Common hardware procure 501 7
Group 5 Camshaft and Valve Control
8 TP5413 501
Group 5 Camshaft and Valve Control
Quantity
Variation Number
Item Part Number Description 1 2
1 224739 Camshaft 1
1 224740 Camshaft 1
2 279155 Bearing std ID std OD 1 1
2 279156 Bearing standard ID 0020 OD 1 1
3 279157 Bearing standard ID standard OD 1 1
3 279158 Bearing standard ID 0020 OD 1 1
4 279157 Bearing standard ID standard OD 1 1
4 279158 Bearing standard ID 0020 OD 1 1
5 279152 Pin dowel 1 1
6 279160 Plate thrust 1 1
7 279153 Retainer 1 1
8 Bolt M6 x 16 2 2
9 279067 Sprocket camshaft 1 1
10 279154 Retainer 1 1
11 Bolt M8 x 16 2 2
12 279159 Chain 1 1
13 279171 Tensioner 1 1
14 Bolt M6 x 55 1 1
15 Bolt M6 x 16 1 1
16 Washer 14 split lock 2 2
17 279092 Arm tensioner 1 1
18 279172 Pin 1 1
19 224752 Tappet standard 8 8
20 224761 Rod push valve 8 8
21 224760 Arm valve rocker right with screw 4 4
21 224771 Arm valve rocker left with screw 4 4
22 279163 Screw selflocking 8 8
23 279081 Support rocker arm shaft 4 4
24 Washer B10 x 20 x 25 4 4
25 224788 Bolt rocker support 4 4
26 279164 Spring locating 3 3
27 279091 Rocker arm shaft assembly 1 1
28 279170 Plug rocker arm shaft 11 mm 2 2
29 279085 Washer spring 2 2
30 279048 Washer flat 2 2
31 279055 Pin cotter 23 mm 2 2
Common hardware procure 501 9
Group 6 Crankshaft and Piston
10 TP5413 501
Group 6 Crankshaft and Piston
Quantity
Variation Number
Item Part Number Description 1 2 3
1 224741 Crankshaft assembly 1
1 224742 Crankshaft assembly 1 1
2 224743 Main bearing upper half standard OD standard ID 3 5 5
2 276193 Main bearing lower half standard OD standard ID 3 5 5
2 224744 Main bearing standard OD 0005 undersized ID 3 5 5
2 224745 Main bearing standard OD 0010 undersized ID 3 5 5
2 224746 Main bearing standard OD 0020 undersized ID 3 5 5
2 224747 Main standard OD 0030 undersized ID 3 5 5
3 224768 Washer main bearing standard 2 2 2
3 224769 Washer main bearing 0015 oversized 2 2 2
4 224701 Pulley crankshaft 1 1 1
5 Bolt 1 1 1
6 Washer B12 1 1 1
7 279112 Seal timing cover 1 1 1
8 279189 Slinger oil 1 1 1
9 279161 Sprocket 1 1 1
10 279169 Key woodruff 1 1 1
11 224749 Gasket rear retainer 1 1
11 224748 Gasket rear retainer 1
12 279142 Rear retainer assembly bearing 1 1
12 279093 Rear retainer assembly 1
13 276192 Seal crankshaft rear 1 1
13 224782 Seal crankshaft rear 1
14 Washer lock B8 4 4 4
15 Bolt M8 x 20 4 4 4
16 224735 Piston assembly standard 4
16 224732 Piston assembly standard 4 4
16 224736 Piston assembly 0020 oversized 4
16 224733 Piston assembly 0020 oversized 4 4
16 224737 Piston assembly 0040 oversized 4
16 224734 Piston assembly 0040 oversized 4 4
17 276437 Ring set standard 4
17 276434 Ring set standard 4 4
17 276438 Ring set 0020 oversized 4
17 276435 Ring set 0020 oversized 4 4
17 276439 Ring set 0040 oversized 4
17 276436 Ring set 0040 oversized 4 4
18 276440 Connecting rod assembly see note below 4 4 4
19 224738 Bolt connecting rod 8 8 8
20 276441 Bearing connecting rod standard 8 8 8
20 276442 Bearing connecting rod 0001 undersized 8 8 8
20 276443 Bearing connecting rod 0020 undersized 8 8 8
20 276444 Bearing connecting rod 0030 undersized 8 8 8
21 276445 Pin connecting rod 8 8 8
Common hardware procure locally
Note Verify correct part number of connecting rod with the engine serial number through Ford Motor 501
11
Group 7 Flywheel and Clutch
Quantity
Variation Number
Item Part Number Description 1 2 3
1 224750 Flywheel and ring gear assembly 1
1 224751 Flywheel and ring gear assembly 1 1
2 279190 Gear ring 1 1 1
3 224780 Bolt M10 x 225 5 6 6
4 224779 Dowel 3 3 3
5 224792 Dowel flywheel and crankshaft 1 1 1
6 279053 Dowel 2 2 2
12 TP5413 501
Group 8 Oil Pump and Pan
Quantity
Variation Number
Item Part Number Description 1 2 3
1 279191 Pump oil 1 1 1
2 224790 Bolt 3 3 3
3 224787 Washer lock B8 3 3 3
4 224764 Gasket oil pump 1 1 1
5 224763 Oil pickup tube assembly 1 1 1
6 279178 Rotor and shaft 1 1 1
7 279050 Seal cover plate 1 1 1
8 279165 Gear oil pump 1 1 1
9 279060 Pin drive gear 1 1 1
10 279168 Plunger oil pump 1 1 1
11 279167 Spring 1 1 1
12 279166 Plug 1 1 1
13 244766 Indicator oil level 1 1 1
224766 14 224767 Tube oil level 1 1 1
15 326817 Filter oil short replaces filter 279218 which prohibits battery removal 1 1 1
16 279087 Pan oil 1
16 279141 Pan oil 1 1
17 Bolt oil pan M6 x 14 18 18 18
18 Washer lock 14 18 18 18
19 279143 Kit oil pan gasket 1
19 279145 Kit oil pan gasket 1 1
20 224784 Plug oil drain 1 1 1
21 224785 Gasket oil drain plug 1 1 1
TP5413 501 13
Group 9 Fan and Water Pump
End of
pump casting
275 in 6985 mm or
300 in 7620 mm
Impeller
Additional cooling system components are listed in
Group 104 Cooling System
Quantity
Variation
Number
Item Part Number Description 1
1 254810 Connection exhaust manifold 90 1
2 279180 Gasket connector 1
3 224772 Pump water 300 in see chart below 1
3 326618 Pump water 275 in see chart below 1
4 224773 Gasket water pump 1
5 Bolt M6 x 40 front cover and water pump to block 3
Common hardware procure service kit number 224300 when replacing the water pump on the
Generator Spec Generator set listed in the chart below kit includes pump
224722 Models not listed in the chart use water pump part number Number Number Prior To
224772 or 326618 as a replacement depending on the length of the pump PA110302 the water pump to determine the correct
part number See figure 286315
above for measuring points 295648
14 TP5413 501
Group 10 Intake Manifold
Quantity
NOTE See Group 101 and Group 104 for
Variation
additional manifold components
Number
Item Part Number Description 1
1 See Group 101 Gasket intake manifold 1
2 Bolt M8 x 25 6
3 224786 Sensor water temperature 1
4 See Group 101 Manifold intake 1
Group 12 Ignition Module and Spark Plugs
See Group 105 Engine for
additional ignition Quantity
Variation
Note Order different part numbers for Number
units with engine build date later than Item Part Number Description 1
1998 See PB95 1 224710 Coil and bracket assembly 1
Click here 2 Screw M8 x 14 3
3 224713 Wire spark plug 1 1
4 224711 Wire spark plug 2 1
5 224712 Wire spark plug 3 1
6 224714 Wire spark plug 4 1
7 224793 Separator ignition wire 1
8 224715 Separator ignition wire 1
9 Screw M4 x 10 1
10 224703 Spark plug 4
Common hardware procure 501 15
Group 101 Air Intake
1 5 7
Quantity
Variation
Number
Item Part Number Description 2 6
1 X2765 Nut wing 832 3 3
2 X5013 Screw 1032 x 12 2 2
3 246067 Gasket intake manifold 1 1
4 249900 Arrester flame 1 1
5 249915 Manifold intake 1 1
6 249918 Silencer 1 1
7 249928 Cover air intake silencer 1 1
8 249954 Bracket silencer 1 1
16 TP5413 501
Group 103 Fuel System
3 8
7 16
3 9
15 18 19
20 12
Items not shown 6 13
Quantity
Variation Number
Item Part Number Description 4 12 17 GR4
1 A344520 Carburetor assembly see chart below 1 1 1 1
2 X40075 Spacer 1332 x 58 x 1964 2 2 2 2
3 X42618 Clamp hose 78 2 2 2 2
4 X43138 Terminal pushon 14 M 1 1 1 1
5 X5091 Adapter pipe 14 F x 18 M 1 1 1
6 X5191 Plug 18 NPT pipe plastic not shown 1 1 1
6 X51910 Plug 14 NPT pipe plastic not shown 1
7 X62511 Hose 58 ID x 12 in 1 1 1
7 X62513 Hose 1
8 X7011 Nut hex 1032 1 1 1 1
9 246071 Lever assembly throttle 1 1 1 1
10 249433 Filter fuel 1 1 1
10 267987 Filter fuel 14 in NPT 1
11 249902 Bracket fuel pump 1 1 1 1
12 249931 Gasket carburetor 1 1 1 1
13 249979 Tee 1164 ID hose choke vacuum junction not shown 1
14 267428 Elbow 45 street 18 NPT 1 1 1 1
14 337553 Connector hose 1
15 278490 Pump fuel 1 1 1 1
16 X194 Washer lock 10 split 2 2 2 2
17 X12528 Screw 51618 x 3 2 2 2 2
18 X62387 Screw 3816 x 2 12 1 1 1 1
19 X623817 Screw 3816 x 2 14 1 1 1 1
20 X4656 Screw 1420 x 12 2 2 2 2
21 X2572 Washer plain 2 2 2 2
Carburetor Repair Parts
Kit Description Kit Number
Choke repair 249695
Carburetor repair includes 229370
Antidieseling solenoid 229377
Gasket carburetor 249931
Gasket thermo case 501
17
Group 104 Cooling System
To intake manifold 43
40 57 51
11 53 49 45
See Group 2 60
8 12 7
8 8
54 23 59 36
61 24
10 39
35 20
22 28
22 14
9 56 29
25 See Group 2 Original Ford cover
56 relocated to this position
2 15 42
8 21
33 1
17 6
37 3
18
TP5413 501
Group 104 Cooling System
Quantity
Variation Number
Item Part Number Description 7 11 17 18 19
1 X21110 Elbow street 1 1 1
1 X21519 Elbow pipe 1 1
1 X2176 Nipple pipe not shown 1 1
2 X28439 Grommet 3 3 3 3 3
3 X31224 Hose 1 1 1 1 1
4 GM13756 Hose 1 1 1 1 1
5 X3803 Connector hose 2 2 2 2 2
6 X39116 Connector hose 1 1 1 1 1
7 X39126 Connector 90 3 3 2 3 2
8 X4263 Clamp hose 8 8 8 8 8
9 X4268 Clamp hose 8 8 8 8 8
10 X4269 Clamp hose 3 3 3 3 3
11 X5822 Connector hose 2 2 2 2 2
12 M9330601660 Screw hex cap M61 x 16 mm 3 3 3 3 3
13 M9330803060 Screw hex cap M8125 x 30 mm 2 2 2 2 2
14 M9310812060 Screw hex cap M8125 x 120 mm 8 8 8 8 8
15 M9330801660 Screw hex cap M8125 x 16 mm 1 1 1 1 1
16 X65124 Hose 1 1 1 1 1
17 X67222 Clamp insulated 1 1 1 1 1
18 X7510 Plug pipe 38 not shown 1 1 1 1 1
19 X7548 Plug pipe 1 in brass 2 2 2 2 2
20 X7549 Plug pipe 34 in brass 1 1 1 1 1
21 229330 Screw wing 3 3 3 3 3
22 229963 Gasket water outlet 2 2 2 2 2
23 241311 Neck 50 440 01 1 1 1 1 1
24 246060 Gasket exhaust manifold 4 4 4 4 4
25 246062 Cap 1 1 1 1 1
26 249814 Hose molded 1 1 1 1 1
27 249823 Hose molded 1 1 1 1 1
28 249904 Tube mixing 1 1 1 1 1
29 249905 Gasket exhaust 1 1 1 1 1
30 249906 Hose molded 2 2 2 2 2
31 249908 Hose molded 1 1 1 1 1
32 249929 Exchanger heat 1 1 1 1 1
32 229545 Gasket end cap 1 1 1 1 1
32 GM17054 Cover separator assembly 1 1 1 1 1
33 267928 Zinc anode 14 NPT 1 1 1 1 1
34 249930 Thermostat 1 1 1 1 1
35 249942 Cover thermostat 2 2 2 2 2
36 249960 Bracket seawater pump 1 1 1 1 1
37 249987 Bracket heat exchanger 1 1 1 1 1
38 249989 Belt V 1 1 1 1 1
39 256979 Manifold exhaust 1 1 1 1 1
40 260091 Pulley water pump 1 1 1 1 1
42 249955 Bracket belt guard 1 1 1
42 326799 Bracket belt guard 1 1
43 See chart next page Pump seawater 1 1 1 1 1
44 See chart next page Cover plate 1 1 1 1 1
45 See chart next page Gasket 1 1 1 1 1
46 See chart next page Impeller 1 1 1 1 1
47 See chart next page Ball bearing 1 1 1 1 1
48 See chart next page Housing 1 1 1 1 1
49 See chart next page Pulley 1 1 1 1 1
50 See chart next page Drive shaft 1 1 1 1 1
51 229052 Guard belt 1 1 1
51 344259 Guard belt 1 1
52 X3215 Hose 1
52 344581 Hose molded 1 1 1 1
54 229980 Cap manifold 1 1 1 1 1
55 X46516 Screw 1420 x 075 1 1 1 1 1
56 X1255 Screw 51618 x 100 1 1 2 2 2
57 X39127 Connector 90 1 1
57 X39126 Connector 90 1 1 1
58 X3912 Connector hose 1 1 1 1 1
59 X1253 Screw 51618 x 075 1 1 1 1 1
60 X12523 Screw 51618 x 062 1 1 1 1 1
61 249396 Bottle overflow 1 1 1 1 1
TP5413 501 19
Group 104 Cooling System continued
Seawater Pump Component Parts
Part Number
Serial Numbers
Serial Numbers 296899 through Serial Numbers
Item Description 296898 and before 409896 409897 and above
43 Seawater pump
Includes the following 267373 344089 344371
44 Cover plate NA 344306 344306
45 Gasket 252475 344584 344584
46 Impeller kit includes gasket 229955 229826 229826
47 Ball bearing NA 344043 344043
48 Housing NA 344585 344585
49 Pulley NA 344606 NA
50 Drive shaft NA 344587 344587
51 Seal NA GM16865 NA
Plug plastic 38 in not shown NA 344107 344107
Key not shown NA GM17702 NA
Replacement pump does not include a pulley Order pulley part number 344606 if needed
NA Not TP5413 501
501 21
Group 105 Engine
10 12
59 43
30 7 62
32 31
33 60
13 41
23 26
24 3
27 18
36 44 35
53 48
2 56
19 54
56 49
See Group 301 for electronic governor controller 2
22 TP5413 501
Group 105 Engine
Quantity
Part Variation Number
Item Number Description 5 6 19 20 23 28 29 30 31 32 33 GR1
1 B260090 Engine assembly Ford VSG413 1 1 1 1
1 A246239 Engine assembly Ford VSG411 1
1 A246240 Engine assembly Ford VSG413 1
1 A260089 Engine assembly Ford VSG411 1
1 B229525 Engine assembly Ford VSG411 1 1 1 1
1 C260090 Engine assembly Ford VSG413 1
2 X1019 Nut elastic 1032 2 2 2 2 2 2 2 2 2 2 2 2
3 X2210 Washer lock 38 1 1 1 1 1 1 1 1 1 1 1 1
4 X2839 Terminal 1 1 1 1 1 1 1 1
5 X2842 Grommet 1 58 1 1 1 1 1 1 1 1 1 1 1 1
6 X35279 Stud 1 1 1 1 1 1 1 1 1 1 1 1
7 X3803 Connector hose 1 1 1 1 1 1 1 1 1 1 1 1
7 X5552 Fitting elbow 18 x 18 in street 1
8 X40037 Spacer 3 3 3 3 3 3 3 3 3 3 3 3
9 X4263 Clamp hose 121 1332 2 2 2 2 2 2 2 2 2 2 2 2
10 X4269 Clamp hose 3 3 3 3 3 3 3 3 3 3 3 3
11 X4683 Tie cable nylon 2 2 2 2 2 2 2 2 2 2 2 2
12 X501 Screw RHM 1032 5 5 5 5 5 5 5 5 5 5 5 5
13 X503 Screw RHM 1024 2 2 2 2 2 2 2 2 2 2 2 2
14 X5056 Screw RHM 1032 x 1 2 2 2 2 2 2 2 2 2
15 X506 Screw RHM 1032 x 3 1 1 1 1 1 1 1 1 1 1 1 1
16 X5115 Screw RHM 832 1 1 1 1 1 1 1 1 1 1 1 1
17 M9311004060 Screw hex cap 3 3 3 3 3 3 3 3 3 3 3 3
18 M9311005060 Screw hex cap 2 2 2 2 2 2 2 2 2 2 2 2
19 X6513 Hose rubber 38 x 18 in 1 1 1 1 1 1 1 1 1 1 1 1
20 X65113 Hose rubber 38 x 18 in 1 1
20 226365 Hose molded 1 1 1 1 1 1 1 1 1 1
21 246053 Hose choke vacuum cut to required length 1 1 1 1 1 1
22 229398 Support engine 1 1 1 1 1 1 1 1 1 1 1 1
23 246054 Cap assembly oil fill 1 1 1 1 1 1 1 1 1 1 1 1
24 246057 Tube oil fill 1 1 1 1 1 1 1 1 1 1 1 1
25 246058 Gasket fuel pump 1 1 1 1 1 1 1 1 1 1 1 1
26 246063 Cap oil fill tube 1 1 1 1 1 1 1 1 1 1 1 1
27 246064 Pin dowel 2 2 2 2 2 2 2 2 2 2 2 2
28 GM17891 Kit ignition module service 1 1 1 1 1 1 1 1 1 1
29 249911 Harness engine wiring 1 1
29 246277 Harness engine wiring 1 1 1 1 1 1 1 1
29 344018 Harness engine wiring 1 1
30 269366 Connector plug 15 pos 1 1 1 1 1 1 1 1 1 1 1 1
31 292371 Connector jack 2 pos 1 1 1 1 1 1 1 1 1 1 1 1
32 269190 Connector plug 6 pos 1 1 1 1 1 1 1 1 1 1
33 292370 Connector plug 2 pos 1 1 1 1 1 1 1 1 1 1 1 1
34 233959 Diode 6 A 100 V inline 1 1 1 1 1 1 1 1 1 1 1 1
35 249912 Support right engine 1 1
35 246279 Support right engine 1 1 1 1 1 1 1 1 1 1
36 249384 Guard adapter 1 1 1 1 1 1 1 1 1 1 1 1
37 249445 Bracket lifting 1 1 1 1 1 1 1 1 1 1 1 1
38 See group 110 Switch high temp cutout 1 1 1 1 1 1 1 1 1 1 1 1
39 249889 Plate rear engine support 1 1 1 1 1 1 1 1 1 1 1 1
40 249923 Actuator linear 1 1 1 1 1 1 1 1 1 1 1 1
TP5413 501 23
Group 105 Engine continued
10 12
59 43
30 7 62
32 31
33 60
13 41
23 26
24 3
27 18
36 44 35
53 48
2 56
19 54
56 49
See Group 301 for electronic governor controller
24 TP5413 501
Group 105 Engine continued
Quantity
Part Variation Number
Item Number Description 5 6 19 20 23 28 29 30 31 32 33 GR1
41 249927 Pickup speed 1 1 1 1 1 1 1 1 1 1 1 1
42 249949 Bracket governor mounting 1 1 1 1 1 1 1 1 1 1 1
42 GM17821 Bracket governor mounting 1
43 249990 Bracket governor mounting 1 1 1 1 1 1 1 1 1 1 1
43 GM17822 Bracket MAP module mounting 1
44 249938 Bracket lifting eye 1 1
44 254809 Bracket lifting eye 1 1 1 1 1 1 1 1 1 1
45 See group 110 Switch high temperature 1 1 1 1 1 1 1 1 1 1 1 1
260106 Hose molded
46 cut off 2 12 for proper fit on some models 1 1 1 1 1 1 1 1 1 1 1 1
47 267959 Clip hose 1 1 1 1 1 1 1 1 1 1 1 1
48 272456 Rod end 2 2 2 2 2 2 2 2 2 2 2 2
49 273751 Yoke 1 1 1 1 1 1 1 1 1 1 1 1
50 276317 Washer nylon 1 1 1 1 1 1 1 1 1 1 1 1
51 276552 Washer nylon 1 1 1 1 1 1
52 X46516 Screw 1420 x 75 1 1 1 1 1 1 1 1 1 1 1 1
53 344826 Valve oil drain 1 1 1 1 1 1 1 1 1 1 1 1
54 X5070 Screw PHM 2 2 2 2 2 2 2 2 2 2 2 2
55 X7011 Nut hex 1032 2 2 2 2 2 2 2 2 2 2 2 2
56 X25115 Washer plain 3 3 3 3 3 3 3 3 3 3 3 3
57 M9330802060 Screw hex head cap 2 2 2 2 2 2 2 2 2 2 2 2
59 226884 Harness wiring Ford engine 1 1 1 1 1
59 246068 Harness wiring Ford engine 1 1 1 1 1 1
59 GM17770 Harness wiring Ford engine 1
60 GM17769 Module ignition control 1
61 GM17771 Manifold air pressure module 1
62 X5025 Screw slotted round head machine 2
TP5413 501 25
Group 107 Nameplate and Decals
11 14 15
12 8
10 21 23
24 2 20 18 17
6 19 1
26 TP5413 501
Group 107 Nameplate and Decals
Quantity
Variation Number
Item Part Number Description 2 13 14 17 26 27 28 29 30 31 48
1 X62469 Decal Kohler logo 1 1 1
1 X62466 Decal Kohler logo 1 1
1 249882 Kohler nameplate 1 1 1 1 1 1
2 X7933 Rivet pop 4 4
3 224233 Decal 1800 number 1 1 1 1 1 1 1 1 1 1 1
4 226892 Decal emission not shown 1
4 226888 Decal emission not shown 1 1
5 Not Available Nameplate 1 1 1 1 1 1 1 1 1 1 1
6 238162 Decal positive battery connection 1 1 1 1 1 1 1 1 1 1 1
7 Not Available Nameplate serial number 4 4 4 4 4 4 5 5 5 5 4
8 239796 Decal carbon monoxide warning 1 1 1 1 1 1 1 1 1 1 1
9 226917 Decal negative battery connection 1 1 1 1 1 1 1 1 1 1 1
10 241812 Decal UL 1 1 1 1 1
11 246099 Decal instruction connection diagram 1 1 1 1 1 1 1 1 1 1 1
12 249494 Decal warning explosion 1 1 1 1 1 1 1 1 1 1 1
13 249808 Decal warning rotating parts 1 1 1 1 1 1 1 1 1 1 1
14 249809 Decal warning hot engine 1 1 1 1 1 1 1 1 1 1 1
15 249810 Decal warning hot coolant 1 1 1 1 1 1 1 1 1 1 1
16 267468 Decal Coast Guard 1 1 1 1 1 1 1 1 1 1
17 246274 Decal notice zinc anode 1 1 1 1 1 1
17 344282 Decal notice zinc anode 1 1 1 1 1
18 344283 Decal notice loosen cover 1 1 1 1 1
19 280561 Decal water drain 1 1 1 1 1 1
20 280562 Decal oil drain 1 1 1 1 1 1
21 290435 Decal equipment ground 1 1 1 1 1 1
21 344295 Decal equipment ground 1 1 1 1 1
22 344588 Decal CE 1 1 1 1 1
23 266450 Decal coolant drain 1 1 1 1 1 1
24 267464 Decal battery spark 1 1 1 1 1 1 1 1 1 1
25 GM11932 Decal emissions 1
26 GM14167 Decal drain 2 2 2 2 2
TP5413 501 27
Group 108 Oil Pressure Switches
Quantity
Variation
Number
Item Part Number Description 1
1 X20227 Bushing reducer 1814 1
2 267408 Switch low oil pressure sender 1
271662 Switch low oil pressure standard 1
For generator set spec PA110209 with serial number less than adapter pressure switch 271662 and terminal X2833 of with 832 hex nut X724 terminal
X2837 and pressure TP5413 501
Group 109 Skid and Plant Mounting
9 2
15 1
Quantity
Variation Number
Item Part Number Description 3 4 15 16
1 X2212 Washer lock 14 IE tooth 2 2 2 2
2 X2214 Washer lock 38 IE tooth 1 1 1 1
3 X2216 Washer lock 515 IE tooth 2 2 2 2
4 X2520 Washer plain 2 2 2 2
5 X2596 Washer plain 4 4 4 4
6 X37711 Connector cable 1 1 1 1
7 M9331002560 Screw hex head cap 2 2 2 2
8 249948 Tray 1
8 249947 Tray 1 1 1
9 278322 Mount vibro 4 4 4 4
10 290418 Strap ground 1 1 1 1
12 X1253 Screw 51618 x 75 2 2 2 2
13 Hardware 1420 1 1 1 1
14 X2553 Washer plain 1 1 1 1
15 Hardware 51618 12 12 12 12
Common hardware procure 501 29
Group 110 Water Temperature Switches
Quantity
Variation
Number
Item Part Number Description 2
1 Washer split lock 38 1
2 X623810 Screw 3816 x 34 1
3 249872 Switch high exhaust temperature 1
4 255241 Switch high water temperature standard 1
4 249943 Switch high water temperature 2terminal red gauge sender optional 1
5 249959 Adapter 1
5 276552 Washer nylon not shown 1
5 X7510 Plug pipe not shown 1
30 TP5413 501
Group 112 Starter
2 3
6 4
Quantity
Variation
Item Part Number Description Number
1 X2211 Washer lock 14 1
2 X2212 Washer shakeproof 14 2
3 X54577 Cable battery 1
4 X5527 Screw socket head 2
5 238915 Boot 2
6 246056 Starter 1
7 249371 Spacer starter 1
8 291891 Solenoid starter 1
9 Nut 1032 2
10 Hardware 1420 2
11 X600371 Conduit convoluted not shown 1
Common hardware procure 501 31
Group 201 Generator and Mounting
5 13
B 14
23 3
19 21
18 20
28 B
25 24
29 7
30 9
31 11
32 TP5413 501
Group 201 Generator and Mounting
Quantity
Variation Number
Item Part Number Description 3 4 7 31 32 33
1 A344248 Rotor assembly 1 1
1 A344250 Rotor assembly 1 1
1 A344249 Rotor assembly 1 1
2 See chart below Ball bearing see note below 1 1 1 1 1 1
3 241671 Ring collector 1 1 1 1 1 1
4 X2211 Washer lock 14 10 10 10 10 10 10
5 X400156 Spacer 8 8 8 8 8 8
6 X40031 Spacer 120 x 932 x 14 8 8 8 8 8 8
7 M9330801660 Screw hex head cap 6 6 6 6 6 6
8 X67113 Screw selftapping 2 2 2 2 2 2
9 229239 Washer special 2 2 2 2 2 2
10 238211 Ring tolerance 1 1
10 256466 Oring 1 1
11 238246 Bolt over 4 4 4 4
11 249401 Bolt over 4 4
12 239646 Fan generator 1 1 1 1 1 1
13 246074 Adapter generator 1 1 1 1 1 1
14 249895 Stator assembly 1 1
14 249920 Stator assembly 1 1
14 249962 Stator assembly 1 1
15 256872 Disc armature drive 1 1 1 1 1 1
16 256873 Disc armature drive 1 1 1 1 1 1
17 A344129 Bracket assembly end 1 1 1 1 1 1
18 X226 Washer lock 6 2 2 2 2 2 2
19 X491 Screw RHM 632 x 5 2 2 2 2 2 2
20 X60792 Tube heat shrink 2 2 2 2 2 2
21 X63412 Bushing 2 2 2 2 2 2
22 X67113 Screw selftapping 4 4 4 4 4 4
23 X9713 Screw hex head 3 3 3 3 3 3
24 229335 Bracket brush holder 1 1 1 1 1 1
25 238150 Spring 2 2 2 2 2 2
26 238247 Retainer wire 1 1 1 1 1 1
27 238248 Shim brush holder 3 3 3 3 3 3
28 239247 Holder brush 1 1 1 1 1 1
29 239282 Brush 2 2 2 2 2 2
30 278427 Gasket cover 1 1 1 1 1 1
31 278804 Cover brush holder 1 1 1 1 1 1
32 344128 Bracket end 1 1 1 1 1 1
Generator End Bracket Kohler Co introduced a design change to improve end bracket and
bearing life New end brackets are identified by 1 a notched bearing
which requires a pin and 2 a letter P stamped on the outside of the end
bracket Choose the correct bearing from the chart below
Part Number
Generator End Bracket Bearing New End Bracket
Stamped with the letter P X75817 344128
Not stamped with the letter P X7581
TP5413 501 33
Group 301 Controller and Mounting
45 46 47
Quantity
Variation Number
Item Part Number Description 3 4 14 15 16 17 18 19 24 25 26 27 GR2 GR3
1 A249913 Controller assembly 1
1 A249917 Controller assembly 1
1 A229524 Controller assembly 1 1 1 1 1
1 A249958 Controller assembly 1
1 A344008 Controller assembly 1
1 A344260 Controller assembly 1
1 A344278 Controller assembly 1 1 1 1
34 TP5413 501
Group 301 Controller and Mounting
Quantity
Part Variation Number
Item Number Description 3 4 14 15 16 17 18 19 24 25 26 27 GR2 GR3
2 C239753 Regulator assembly voltage 1 1
2 F278598 Regulator assembly voltage PB3E 1 1 1 1 1 1 1 1 1 1 1 1
3 Washer 8 split lock 8 8 8 8 8 8 8 8 8 8 8 8 8 8
4 Washer split lock 14 8 8 8 8 8 8 8 8 8 8 8 8
5 X2212 Washer int tooth 14 1 1 1 1 1 1 1 1 1 1 1 1 1 1
6 X515 Screw 832 x 716 4 4 4 4 4 4 4 4 4 4 4 4 4 4
7 X60335 Grommet nylon 1 1 1 1 1 1 1 1 1 1 1 1 1 1
8 Nut 832 4 4 4 4 4 4 4 4 4 4 4 4 4 4
9 Nut 1420 10 10 10 10 10 10 10 10 10 10 10 10 10 10
10 241769 Mount controller 4 4
10 246267 Mount controller 4 4 4 4 4 4 4 4 4 4 4 4
11 249939 Bracket controller 1
11 249940 Bracket controller 1
11 246275 Bracket controller 1 1 1 1 1 1 1 1
11 246276 Bracket controller 1 1 1 1
12 249986 Spacer 832 x 2532 4 4 4 4 4 4 4 4 4 4 4 4 4 4
13 B249812 PCB assembly overspeed 1 1 1 1 1 1 1 1 1 1 1 1 1 1
14 A249922 PCB assembly electronic governor 1 1 1 1 1 1 1 1 1 1 1 1 1 1
15 H239563 PCB assembly relay 1 1 1 1 1 1 1 1 1 1 1 1 1 1
16 Washer 6 split lock 19 19 19 19 19 19 19 19 19 19 19 19 19 19
17 Washer 8 split lock 3 3 3 3 3 3 3 3 3 3 3 3 3 3
18 X2211 Washer split lock 14 2 2 2 2 2 2 2 2 2 2 2 2 2 2
19 X2212 Washer int tooth 14 3 3 3 3 3 3 3 3 3 3 3 3 3 3
20 X4925 Screw 632 x 14 4 4 4 4 4 4 4 4 4 4 4 4 4 4
21 X4925 Screw 632 x 14 18 18 18 18 18 18 18 18 18 18 18 18 18 18
22 X4926 Screw 632 x 12 2 2 2 2 2 2 2 2 2 2 2 2 2 2
23 X496 Screw 632 x 34 4 4 4 4 4 4 4 4 4 4 4 4 4 4
24 X50637 Breaker circuit 40 amp 1
24 X50638 Breaker circuit 50 amp 1
24 X50639 Breaker circuit 33 amp 1
24 X50648 Breaker circuit 70 amp 1 1
24 245264BLK Plate cover not shown 1 1 1 1 1 1 1 1 1
24 229183 Plate cover not shown 1 1
24 249956 Terminal jumper not shown
25 X5115 Screw 832 x 12 3 3 3 3 3 3 3 3 3 3 3 3 3 3
26 X60334 Grommet nylon 1 1 1 1 1 1 1 1 1 1 1 1 1 1
27 X60461 Strap ground 1 1 1 1 1 1 1 1 1 1 1 1 1 1
28 X62161 Screw 1024 x 12 4 4 4 4 4 4 4 4 2 4 4 2 4 4
29 X712 Nut 632 6 6 6 6 6 6 6 6 6 6 6 6 6 6
30 X724 Nut 832 3 3 3 3 3 3 3 3 3 3 3 3 3 3
31 Nut 1420 3 3 3 3 3 3 3 3 3 3 3 3 3 3
32 X818 Nut 1420 green 1 1 1 1 1 1 1 1 1 1 1 1 1 1
33 223316 Fuse 10 amp 2 2 2 2 2 2 2 2 2 2 2 2 2 2
34 238426 Holder fuse 3 3 3 3 3 3 3 3 3 3 3 3 3 3
35 238736 Hourmeter 1 1 1 1 1 1 1 1 1 1 1 1 1 1
36 239651 Diode bridge 35 A 600 V 1 1 1 1 1 1 1 1 1 1 1 1 1 1
36 246465 Heat sink 1 1 1 1 1 1 1 1 1 1 1 1
37 239665 Washer nylon 5 5
38 249406 Switch rocker 1 1 1 1 1 1 1 1 1 1 1 1
38 229997 Switch rocker 1 1
39 249924 Cover controller 1 1 1 1 1 1 1 1 1 1 1 1 1 1
40 249925 Box controller 1 1 1 1 1 1 1 1
40 344007 Box controller 1
40 344287 Box controller 1 1 1 1
40 344262 Box controller 1
41 249950 Harness wiring 1 1 1 1 1 1 1 1 1 1 1 1
41 344010 Harness wiring 1 1
42 267491 Screw 1420 x 1 grade 5 full thread 2 2 2 2 2 2 2 2 2 2 2 2 2 2
43 283645 Fuse 15 amp 1 1 1 1 1 1 1 1 1 1 1 1 1 1
44 287948 Spacer 9 9 9 9 9 9 9 9 9 9 9 9 9 9
45 X492 Screw 632 x 375 2 2
46 248362 Relay 2 2
47 287571 Adapter tab relay terminal A 1 1
Common hardware procure 501
35
Group 701 Literature
Quantity
Variation
Number
Item Part Number Description 10 11
1 TP5346 Service Manual Ford VSG411413 Engine 1 1
2 TP5399 Operation Manual 810125C Generator Sets 1
2 TP5811 Operation Manual 810125E Generator Sets 1
3 TP5414 Service Manual 810125C Generator Sets 1 1
4 TP5413 Parts Catalog 810125C Generator Sets 1 1
5 TP5620 Marine Safety Precautions 1 1
36 TP5413 501
Description Part No Qty Description Part No
Circuit Breaker GM13207KP1 Harness for Remote Panel 15 ft PA249334
1 Installation Instructions TT875 1 Strap wire 58 X5263
1 Breaker circuit 85 amp X50670 1 Harness extension 249334
1 Plate cover 229183
1 Decal notice 246242 Harness for Remote Panel 25 ft PA249336
1 Strap wire 58 Breaker PA229186 1 Harness extension 249336
1 Installation Instructions TT875
1 Breaker circuit 70 amp X50648 Panel Remote Start PA250797
1 Plate cover 229183 1 Installation Instructions TT642
1 Decal notice 246242 1 Decal warning 249494
1 Panel assembly Breaker PA229393 Includes the following
1 Installation Instructions TT875 1 Connector plug 6position 241617
1 Breaker circuit 42 amp X50643 1 Panel remote 250796
1 Decal notice 246242 1 Switch rocker 269296
1 Terminal jumper 249956
Panel Kit Remote Start and 4Meter Breaker PA229542 1 Decal warning 249494
1 Installation Instructions TT875 1 Panel assembly control A
267414
1 Breaker circuit 50 amp X50638 1 Switch rocker 249330
1 Decal notice 246242 1 Panel meter 249419
1 Terminal jumper 249956 1 Gauge oil pressure 249438
1 Gauge water temperature Breaker PA229543 1 Hourmeter 249461
1 Installation Instructions TT875 1 Voltmeter 249462
1 Breaker circuit 33 amp X50639 1 Harness panel 249467
1 Decal notice 246242
1 Terminal jumper 249956 Panel Kit Remote Start and 2Meter PAA267415
1 Decal warning Breaker PA344053 1 Panel assembly control A
267415
1 Installation Instructions TT875 1 Switch rocker 249330
1 Breaker circuit 50 amp X50638 1 Harness panel 249331
1 Decal notice 246242 1 Panel meter 249332
1 Gauge oil pressure Breaker PA344054 1 Gauge water temperature 249440
1 Installation Instructions TT875
1 Breaker circuit 42 amp X50643 Panel Remote Start and 2Meter PA344040
1 Decal notice 246242 1 Installation Instructions TT1072
1 Decal warning Breaker PA344055 1 Panel assembly A344033
1 Installation Instructions TT875 Includes the following
1 Breaker circuit 33 amp X50639 1 Panel 344029
1 Decal notice 246242 1 Harness wiring 344031
1 Gauge water temperature 344035
Fuel Pump PA229172 1 Gauge oil pressure 344036
1 Switch rocker 344039
1 Installation Instructions TT851
3 Nut lock X10125
1 Bushing reducer X20227
Panel Remote Start and 4Meter PA344041
9 Washer X2540 1 Installation Instructions TT1073
3 Grommet X28429 1 Decal warning 249494
1 Connector 90 deg 14 ID hose X39120 1 Panel assembly A344034
1 Elbow street X5552 Includes the following
1 Bracket mounting 229050 1 Panel 344030
1 Pump fuel 229051 1 Harness wiring 344032
1 Lead assembly 229168 1 Gauge water temperature 344035
1 Gauge oil pressure Extension 25 ft PA344013 1 Voltmeter 344037
1 Hourmeter 344038
1 Harness 344013
1 Switch rocker Extension 12 ft PA344014 Panel Remote Start and 4Meter PA359581
1 Harness 344014
1 Installation Instructions TT1245
1 Decal warning Fire System Interface PA229833 1 Panel assembly A226965
1 Harness wiring 229832 Includes the following
1 Installation Instructions TT930 1 Panel control 226964
1 Harness wiring Remote 12in Pigtail PA249941 1 Hourmeter 238736
1 Harness extension 249935 1 Switch rocker 1 pole 501
Description Part No
Sender OilWater Temperature PA229541
1 Installation Instructions TT914
1 Bushing reducer 18 x 14 X20227
1 Switch high temperature 249943
1 Switch oil pressure sender Break PA229928
1 Installation Instructions TT927
1 Valve siphon break Break PA267965
1 Installation Instructions TT715
1 Valve siphon break Seawater 2 Wire PAA246614
1 Installation Instructions TT535
1 Switch transfer V 2 Wire or 220240 V 3 Wire PAA246617
1 Installation Instructions TT535
1 Switch transfer Paint 1 Gallon Can 221334
White Paint Aerosol Can 221335
White Paint TouchUp Bottle TP5413 501
Appendix A following list contains abbreviations that may appear in this amp ampere CG center of gravity
fglass after bottom dead center CID cubic inch displacement FHM flat head machine screw
AC alternating current CL centerline fl oz fluid ounce
AD analog to digital cm centimeter flex flexible
ADC analog to digital converter CMOS complementary metal oxide freq adjust adjustment
substrate FS full scale
ADV advertising dimensional cogen cogeneration ft foot feet
drawing Com port ft lbs foot pounds torque
AHWT anticipatory high water conn connection ftmin feet per minute
temperature cont continued g gram
AISI American Iron and Steel CPVC chlorinated polyvinyl chloride ga gauge meters wire size
Institute crit critical
ALOP anticipatory low oil pressure gal gallon
CRT cathode ray tube gen alternator CSA Canadian Standards
Al aluminum genset generator set
Association GFI ground fault American National Standards CT current transformer
Institute Cu copper GND ground
formerly American Standards gov governor
Association ASA cu in cubic inch
cw clockwise gph gallons per hour
AO anticipatory only
CWC city watercooled gpm gallons per minute
API American Petroleum Institute
cyl cylinder gr grade gross
approx approximate DA digital to analog GRD equipment ground
AR as required as requested
DAC digital to analog converter gr wt gross weight
AS as supplied as stated as
suggested dB decibel HxWxD height by width by depth
ASE American Society of Engineers dBA decibel A weighted HC hex cap
ASME American Society of DC direct current HCHT high cylinder head temperature
Mechanical Engineers DCR direct current resistance HD heavy duty
assy assembly deg degree HET high exhaust American Society for Testing
dept department hex hexagon
Materials dia diameter Hg mercury after top dead center DIEO
dual inletend outlet HH hex head
ATS automatic transfer switch DIN Deutsches Institut fur Normung HHC hex head cap
auto automatic e V HP auxiliary
also Deutsche Industrie hr hour
AV audiovisual HS heat shrink
avg average DIP dual inline package hsg housing
AVR automatic voltage regulator DPDT doublepole doublethrow HVAC heating ventilation and air
AWG American Wire Gauge DPST doublepole singlethrow appliance wiring material DS
disconnect switch HWT high water battery DVR digital voltage regulator Hz
hertz cycles per second
BBDC before bottom dead center E emer emergency power source IC integrated circuit
BC battery charger battery EDI electronic data interchange ID inside diameter charging
EFR emergency frequency relay IEC International battery charging alternator eg for example
exempli gratia Battery Council International EG electronic governor IEEE Institute of
Electrical and
BDC before dead center EGSA Electrical Generating Systems Electronics Engineers
BHP brake horsepower Association IMS improved motor starting
blk black paint color block EIA Electronic Industries in inch
engine Association in H2O inches of water
blk htr block heater EIEO end inletend outlet in Hg inches of mercury
BMEP brake mean effective pressure EMI interference in lbs inch pounds
bps bits per second emiss emission Inc brass eng
engine ind before top dead center EPA Environmental Protection int
internal
Agency intext British thermal unit
EPS emergency power system IO British thermal units per minute
ER emergency relay IP iron pipe
C Celsius centigrade
ES engineering special ISO International Organization for
cal calorie engineered special
CARB California Air Resources Board
ESD electrostatic discharge J joule
CB circuit breaker est estimated
cc cubic centimeter JIS Japanese Industry Standard
EStop emergency stop k kilo 1000
CCA cold cranking amps etc et cetera and so forth
ccw K kelvin
exh exhaust kA Canadian Electrical Code
cfh cubic feet per hour
ext external KB kilobyte 210 bytes
F Fahrenheit female
cfm cubic feet per 501 Appendix A1
kg kilogram MW megawatt rms root mean square
kgcm2 kilograms per square mW milliwatt rnd round
centimeter mF microfarad ROM read only memory
kgm N norm normal power source rot rotate kilograms per cubic meter NA not available
not applicable rpm revolutions per minute
kHz kilohertz nat gas natural gas RS right side
kJ kilojoule NBS National Bureau of Standards RTV room temperature kilometer
NC normally closed SAE Society of kW kiloohm NEC National Electrical Code
Engineers
kPa kilopascal NEMA National Electrical scfm standard cubic feet per minute
kph kilometers per hour Manufacturers Association SCR silicon controlled rectifier
kV kilovolt NFPA National Fire Protection s sec second
kVA kilovolt ampere Association SI Systeme international kilovolt ampere
reactive Nm newton meter International System of Units
kW kilowatt NO normally open SIEO side inend out
kWh kilowatthour no nos number numbers sil silencer
kWm kilowatt mechanical NPS National Pipe Straight SN serial number
L liter NPSC National Pipe SPDT singlepole local area network NPT
National Standard taper pipe SPST singlepole x W x H length by width by height thread per general use spec
specs
lb pound pounds NPTF National Pipe TaperFine pounds mass per cubic feet NR not
required normal relay sq square
LCB line circuit breaker ns nanosecond sq cm square liquid crystal display OC
overcrank sq in square inch
ld shd load shed OD outside diameter SS stainless steel
LED light emitting diode OEM original equipment std standard
manufacturer stl steel
Lph liters per hour
OF overfrequency tach liters per minute
opt option optional TD time delay
LOP low oil pressure
OS oversize overspeed TDC top dead center
LP liquefied petroleum OSHA Occupational Safety and Health
LPG liquefied petroleum gas TDEC time delay engine cooldown
TDEN time delay emergency to
LS left side OV overvoltage normal
Lwa sound power level A weighted oz ounce TDES time delay engine start
LWL low water level p pp page pages TDNE time delay normal to
LWT low water temperature PC personal computer emergency
m meter milli 11000 PCB printed circuit board TDOE time delay off to emergency
M mega 106 when used with SI pF picofarad TDON time delay off to normal
units male PF power factor temp cubic meter
ph phase term cubic meters per minute TIF
telephone influence factor
mA milliampere PHC Phillips head crimptite screw
PHH Phillips hex head screw TIR total indicator reading
man manual tol maximum PHM pan
head machine screw
PLC programmable logic control turbo megabyte 220 bytes
PMG generator typ typical same in multiple
MCM one thousand circular mils moldedcase circuit breaker pot
potential
ppm parts per million UF megohmmeter UHF
ultrahigh frequency
MHz megahertz PROM programmable readonly
memory UL Underwriters Laboratories Inc
mi mile psi pounds per square inch UNC unified coarse thread was NC
mil one of an inch pt pint UNF unified fine thread was NF
min minimum minute PTC positive temperature coefficient univ miscellaneous PTO power
takeoff US undersize underspeed
MJ megajoule PVC polyvinyl chloride UV ultraviolet millijoule
qt quart V volt
mm millimeter VAC volts alternating current
qty mW VAR voltampere reactive
milliohm R replacement emergency
power source VDC volts direct current
MOhm MW rad radiator radius VFD vacuum fluorescent display
megohm
MOV metal oxide varistor RAM random access memory VGA video graphics adapter
MPa megapascal RDO relay driver output VHF very high frequency
mpg miles per gallon ref reference W watt
mph miles per hour rem remote WCR withstand and closing rating
MS military standard RFI radio frequency interference w with
msec meters per second RH round head wo without
MTBF mean time between failure RHM round head machine screw wt weight
MTBO mean time between overhauls rly relay xfmr Appendix
TP5413 501
Appendix B Common Hardware Application the information below and on the following pages to Steps for common hardware proper fastening
techniques when no for reassembly is made 1 Determine entry hole type round or Length When boltscrew length is not given
2 Determine exit hole type fixed female thread
use Figure 1 as a guide As a general rule a minimum weld nut round or of one thread beyond the nut and a of 12 the boltscrew diameter
beyond the nut is For round and slotted exit holes determine if
hardware is greater than 12 inch in diameter or
the preferred method
12 inch in diameter or less Hardware that is
Washers and Nuts Use split lock washers as a bolt greater than 12 inch in diameter takes a device where specified Use SAE flat
washers nut and SAE washer Hardware 12 inch or less in
with whiz nuts spiralock nuts or standard nuts and diameter can take a properly torqued whiz nut or
spiralock nut See Figure 2
preloading torque of the bolt in all other 3 Follow these SAE washer rules after
Appendix C General Torque and
exit hole type
other torque in the service literature
a Always use a washer between hardware and a
slot
Preferred NutBolt Clearance
1 2 b Always use a washer under a nut see 2 above
for exception
c Use a washer under a bolt when the female
thread is fixed weld nut
4 Refer to Figure 2 which depicts the preceding
hardware configuration Unacceptable NutBolt Clearance
3 1
G585
1 12 of bolt diameter
2 Min 1 full thread beyond top of nut
3 Below top of nut
Figure 1 Acceptable Bolt Lengths
G585
1 Cap screw
2 Entry hole types
3 Standard nut and SAE washer
4 Whiz nut or spiralock up to 12 in dia hardware
5 Weld nuts above 12 in dia hardware
6 Exit hole types
Figure 2 Acceptable Hardware 501 Appendix
Appendix C General Torque the following torque when service oiled threads Increase values by 15 for instructions give no
specific torque values threads All torque values are charts list values for new plated zinc phosphate or
American Standard Fasteners Torque Assembled into Cast Iron or Steel
Assembled into
Torque Aluminum
Size Measurement Grade 2 Grade 5 Grade 8 Grade 2 or 5
832 Nm in lb 18 16 23 20 18 16
1024 Nm in lb 29 26 36 32 29 26
1032 Nm in lb 29 26 36 32 29 26
1420 Nm in lb 68 60 108 96 149 132 68 60
1428 Nm in lb 81 72 122 108 163 144 81 72
51618 Nm in lb 136 120 217 192 298 264 136 120
51624 Nm in lb 149 132 231 204 325 288 149 132
3816 Nm ft lb 240 18 380 28 530 39 240 18
3824 Nm ft lb 270 20 420 31 600 44 270 20
71614 Nm ft lb 390 29 600 44 850 63
71620 Nm ft lb 430 32 680 50 950 70
1213 Nm ft lb 600 44 920 68 1300 96
1220 Nm ft lb 660 49 1030 76 1460 108
91612 Nm ft lb 810 60 1330 98 1870 138
91618 Nm ft lb 910 67 1480 109 2090 154
5811 Nm ft lb 1130 83 1830 135 2590 191
5818 Nm ft lb 1280 94 2080 153 2930 216
3410 Nm ft lb 1990 147 3250 240 4580 338
3416 Nm ft lb 2220 164 3630 268 5130 378
18 Nm ft lb 2590 191 7210 532 11090 818
112 Nm ft lb 2830 209 7890 582 12140 895
Metric Fasteners Torque Measured in Nm ft lb
Assembled into Cast Iron or Steel Assembled into
Aluminum
Size mm Grade 58 Grade 88 Grade 109 Grade 58 or 88
M6 x 100 56 4 99 7 140 10 56 4
M8 x 125 136 10 250 18 350 26 136 10
M8 x 100 210 16 250 18 350 26 210 16
M10 x 150 270 20 490 35 680 50 270 20
M10 x 125 390 29 490 35 680 50 390 29
M12 x 175 470 35 830 61 1170 86
M12 x 150 650 48 880 65 1250 92
M14 x 200 740 55 1320 97 1850 136
M14 x 150 1000 74 1400 103 1920 142
M16 x 200 1150 85 2000 148 2850 210
M16 x 150 1410 104 2100 155 2950 218
M18 x 250 1550 114 2750 203 3900 288
M18 x 150 1960 145 3050 225 4250 315
A4 Appendix TP5413 501
Appendix D Common Hardware Nuts Hardness Grades
Head Styles Nut Styles American Standard
Hex Head or Machine Head Hex Head Grade 2
Hex Head or Machine Head
Lock or Elastic Grade 5
with Washer
Flat Head FHM Square Grade 8
Grade 89 Hex Socket
Round Head RHM Cap or Acorn
Head
Metric
Pan Head Wing
Number stamped on 58
Hex Socket Head Cap or Washers hardware 58 shown
Allent Head Cap
Washer Styles
Hex Socket Head or Allent
Head Shoulder Bolt Plain
Sheet Metal Screw Split Lock or Spring
Stud Spring or Wave
Drive Styles
External Tooth Lock
Internal Tooth Lock
Hex and Slotted
Tooth Lock
Phillipsr
Slotted
Hex head screw is a trademark of HoloKrome Co
Phillipsr screw is a registered trademark of Phillips Screw Company
Sample Dimensions
American Standard Screws Bolts Studs and Nuts Plain Washers
1420 x 1 932 x 58 x 116
Length In Inches Screws and Bolts Thickness
Threads Per Inch External Dimension
Major Thread Diameter In Fractional Inches Or Screw Number Size Internal Dimension
Metric Screws Bolts Studs and Nuts
M8125 x 20 Lock Washers
Length In Millimeters Screws and Bolts 58
Distance Between Threads In Millimeters Internal Dimension
Major Thread Diameter In 501 Appendix A5
Appendix E Common Hardware List
The Common Hardware List lists part numbers and dimensions for common hardware Standard
Part No Dimensions Part No Dimensions Part No Dimensions Type
Hex Head Bolts Grade 5 Hex Head Bolts cont Hex Nuts
X46517 1420 x 38 X60245 71614 x 75 X60091 18 1420 x 50 X60242 71614 x 100
X4652 1420 x 62 X60248 71614 x 125 X62103 632 Whiz
X46516 1420 x 75 X60243 71614 x 150 X62104 832 Whiz
X46518 1420 x 88 X60244 71614 x 200 X62105 1024 Whiz
X4657 1420 x 100 X602411 71614 x 275 X62101 1032 Whiz
X4658 1420 x 125 X602412 71614 x 650
X4659 1420 x 150 X62102 1420 Spiralock
X12915 1213 x 75 X62106 1428 1420 x 175 X12917 1213 x 100
X46511 1420 x 200 X62107 51618 Spiralock
X12918 1213 x 125 X62108 51624 1420 x 225 X12919 1213 x 150
X46514 1420 x 275 X62109 3816 Spiralock
X12920 1213 x 175 X621010 3824 1420 x 500 X12921 1213 x 200
X46525 1428 x 38 X621011 71614 Spiralock
X12922 1213 x 225
X46520 1428 x 100 X621012 1213 Spiralock
X12923 1213 x 250
X12533 51618 x 50 X12924 1213 x 275 X621015 71620 51618 x 62 X12925 1213 x 300
X621014 1220 51618 x 75 X12927 1213 x 350 X853 5811 51618 x 88 X12929
1213 x 400 X8812 3410 51618 x 100 X12930 1213 x 450 X892 1220 51618 x 125
X4639 1213 x 550
X12534 51618 x 150 X12944 1213 x 600
X12525 51618 x 175 X12951 1220 x 75 51618 x 200 X12945 1220 x 125
230578 51618 x 225 Bolt
X12952 1220 x 150
X12529 51618 x 250 Part No ID OD Thick 51618 x 275 X60213 5811 x 100
X60214 5811 x 125 X2546 125 250 022 4
X12528 51618 x 300 X259 156 375 049 6
X12522 51618 x 450 X60212 5811 x 150
X60211 5811 x 175 X2548 188 438 049 8
X12532 51618 x 500
273049 5811 x 200 X2536 219 500 049 10
X12535 51618 x 550
X12536 51618 x 600 X60215 5811 x 225 X2540 281 625 065 14
X12540 51618 x 650 X60216 5811 x 250 X2585 344 687 065 516
X60217 5811 x 275 X2537 406 812 065 38
X12543 51624 x 175 X602112 5811 x 375 X2534 469 922 065 716
X12544 51624 x 250 X602111 5811 x 450 X2526 531 1062 095 12
X12530 51624 x 75 X602110 5811 x 600 X2515 656 1312 095 58
X12539 51624 x 200 X2529 812 1469 134 34
X12538 51624 x 275 X60219 5818 x 250
X25127 1062 2000 134 1
X62382 3816 x 62 X62391 3410 x 3816 x 75 X62398 3410 x 125
X62383 3816 x 88 X62392 3410 x 3816 x 100 X62393 3410 x 200
X62384 3816 x 125 X62394 3410 x 250
X62385 3816 x 150 X62395 3410 x 300
X62381 3816 x 175 X62396 3410 x 350
X62386 3816 x 200 X7921 18 x 3816 x 225 X7925 18 x 300
X62387 3816 x 250 X7928 18 x 500
X62388 3816 x 275
X62389 3816 x 3816 x 3816 x 3816 x 3816 x 3816 x 3816 x 3824 x 75
X623816 3824 x 3824 x 3824 x 450
A6 Appendix TP5413 head bolts are hardness grade 88 unless
noted
Part No Dimensions Part No Dimensions Part No Dimensions Type
Hex Head Bolts partial thread Hex Head Bolts full thread Hex M5080 x 55 M9330400660 M4070 x 6 M9340350 M3050
M6100 x 40 M9330503560 M5080 x 35 M93403550 M35050 M6100 x 55 M9330505060 M5080 x 50 M9340450
M4070 M6100 x 60 M9330601060 M6100 x M6100 x 70 M9340550 M5080
Standard
M9330601460 M6100 x 14 M9820580 M5080 Elastic M6100 x 70 M9330601660 M6100 x M6100 x 75 M9330602060
M6100 x 20 M9340660 M6100 M6100 x 90 M9330602560 M6100 x 25 M9340664 M6100 Std M6100 x 150
M9330604060 M6100 x 40 M69230680 M6100 M8125 x 35 M9330605060 M6100 x 50 M9820680 M6100
Elastic M8125 x 40 M9330801260 M8125 x 12 M9340860 M8125 M8125 x 40 M9330801660 M8125 x 16
M69230880 M8125 M8125 x 45 M9330802060 M8125 x 20 M9820880 M8125 Elastic M8125 x 50
M9330802560 M8125 x M8125 x 55 M9341060 M10150 Standard
M9330803060 M8125 x 30 M9341060F M10125 M8125 x 55 M9330803082 M8125 x M8125 x 60
M69231080 M10150 M8125 x 70 M9331001260 M10150 x 12 M69231062 M10150 M8125 x 70
M9611002060 M10125 x 20 M9821080 M10150 Elastic M8125 x 75 M9331002060 M10150 x 20 M9341260 M12175
M8125 x 80 M9331002560 M10150 x 25 M9341260F M12125 M8125 x 90 M9611003060 M10125 x 30 M69231280
M12175 M8125 x 95 M9331003060 M10150 x 30 M9821280 M12175 Elastic M8125 x 100 M9331003082
M10150 x M8125 x 120 M9611003560 M10125 x 35 M9821480 M14200 Elastic M8125 x 130 M9331003560 M10150 x 35
M69231680 M16200 M8125 x 140 M9331201660 M12175 x 16 M9821680 M16200 Elastic M10125 x 40
M9331202060 M12175 x 20 M9341880 M1825 M10150 x 40 M9331202560 M12175 x 25 M9821880 M18250 Elastic
M10150 x 45 M9331202582 M12175 x 25
M9611203060 M12125 x 30 M9342080 M20250 M10150 x 50 M9822080 M20250
Elastic M10150 x 55 M9331203060 M12175 x M10150 x 60 M9331203560 M12175 x 35 M9342260 M22250 M10150 x
65 M9611204082 M12125 x 40 M9342480 M24300 M10150 x 70 M9331204060 M12175 x 40 M9822480 M24300
Elastic M10150 x 80 M9331204082 M12175 x M10150 x 90 M9343080 M30350
Standard
M9611402560 M14150 x M10150 x 90 M9331402560 M14200 x M10150 x 100 M10150 x 110
M9611602560 M16150 x 25 M10150 x 120 M9331602560 M16200 x 25
M9611603082 M16150 x 30 Part No ID OD Thick M10150 x M10150 x 140 M9331603082 M16200 x 30 M125A0380 32 70
05 M10150 x 180 M9331603560 M16200 x 35 M125A0480 43 90 08 M4
M9611604060 M16150 x 40 M125A0580 53 100 10 M12175 x 45 M9331604060 M16200 x 40 M125A0680 64 120
16 M12125 x 50 M9331605060 M16200 x 50 M125A0880 84 160 16 M12125 x 50 M9331605082 M16200 x 50
M125A1080 105 200 20 M12175 x 50 M9331606060 M16200 x 60 M125A1280 130 240 25 M12175 x 55
M125A1480 150 280 25 M12175 x 60 M9331803560 M18250 x 35
M9331805060 M18250 x 50 M125A1680 170 300 30 M12175 x 65 M125A1880 190 340
30 M12175 x 75 M9331806060 M18250 x 60
M125A2080 210 370 30 M12175 x 80 M9332005060 M20250 x 50 M125A2480 250 440 40 M12175 x 90
M9332005560 M20250 x M12175 x M12175 x 110 Pan Head Machine Screws This metric hex bolts hardness is grade M16150 x 90
M3050 x 10 This metric hex nuts hardness is grade M16200 x 90 M3050 x M16200 x 100 M4070 x M20250 x 65
M4070 x M20250 x 120 M4070 x M20250 x 160 M5080 x M22250 x 90 M5080 x M22250 x 120 M5080 x
M22250 x 160 M5080 x M24300 x 90 M6100 x M24300 x 120 Flat Head Machine M24300 x 160
M4070 x 12
M5080 x 12
M5080 x 16
TP5413 501 Appendix A7
KOHLER CO Kohler Wisconsin 53044
Phone 9205653381 Web site 501c Fax 9204591646 USA Sales Fax 9204591614
For the nearest sales and service outlet in USA and Canada
E 1998 2001 by Kohler Co All rights reserved Phone

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