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Westerbeke Diesel Ds 5 Technical Manual



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          PARTS LIST




WESTERBEKE D55, DS7, W7
  Marine Diesel Engines

WE5TERBEKE WPD3, WPD4
 Marine Diesel Generators




    Publication Number 12137

   Issue Date     December 1, 1977

              Edition 5




jr-.v- 'WESTERBEKE
      J   WESTERBEKECORPORATION
      ·   MYLES STANDISH INDUSTRIAL PARK
          150 JOHN HANCOCK ROAD, TAUNTON, MA 02780-7319
          PARTS LIST




WESTERBEKE DS5, DS7, W7
  Marine Diesel Engines

WESTERBEKE WPD3, WPD4
 Marine Diesel Generators




    Publication Number 12137

   Issue Date     December 1, 1977

              Edition 5




jr-.v- 'WESTERBEKE
      J   WESTERBEKECORPORATION
      ·   MYLES STANDISH INDUSTRIAL PARK
          150 JOHN HANCOCK ROAD, TAUNTON, MA 02780-7319
      NOTES ON USING THIS PARTS LIST

1.   Unit of issue for all linear commodities
     is inches (not feet or yards).
2.   Start looking in the contents -- if
     you cannot find any item, check mis-
     cellaneous page.
3.   Please -- Report errors and omissions
     to us via speed letter.
     (Attn: Publications Department)
4.   Quantity codes:
     NA - Not applicable
     AR - As required
5.   When ordering repair parts the Model
     and Serial Number are essential, in-
     cluding the AB1W or AC1W designation.
     This information can be found on the
     nameplate located on the left side of
     the bellhousing.
                         PARTS LIST CONTENTS


WESTERBEKE 7jDSjWPD3jWPD4: CRANKCASE                        203
WESTERBEKE 7jDSjWPD3jWPD4: CYLINDER HEAD - BLOCK            207
WESTERBEKE 7jDSjWPD3jWPD4: CRANKSHAFT - PISTON              211
WESTERBEKE 7jDSjWPD3jWPD4: CAMSHAFT - GOVERNOR              215
WESTERBEKE 7jDSjWPD3jWPD4: VARIABLE SPEED AND IDLER         219
HESTERBEKE 7jDSjWPD3jWPD4: INTAKE - EXHAUST                 221
WESTERBEKE 7jDSjWPD3jWPD4: LUBE OIL SYSTEM                  223
WESTERBEKE 7jDSjWPD3jWPD4: FUEL SYSTEM                      225
WESTERBEKE 7jDSjWPD3jWPD4: WATER PUMP                       227
WPD4 - COOLING SYSTEM - 1976                                231
WESTERBEKE 7 - COOLING SYSTEM - 1976                        233
~JESTERBEKE 7 - COOLING SYSTEM - SEPTEMBER 1977             235
WESTERBEKE 7jDSjWPD3jWPD4: BACK END ARRANGEMENTS            237
PROPULSION ELECTRICAL: STARTER - GENERATOR                  239
PROPULSION ELECTRICAL: STARTER - ALTERNATOR                 241
GENERATOR CONTROLS: 3 KW PC                                 243
GENERATOR CONTROLS: 3 KW &4 KW YCB                          245
3 KW PC GENERATOR                                           247
YCB GENERATOR                                               249
YCB BATTERY CHARGER - FEBRUARY 1977                         251
OS: MOUNTS - EXTERNAL COMPONENTS                            253
WPD3: MOUNTS - EXTERNAL COMPONENTS                          255
WPD4: MOUNTS - EXTERNAL CO~PONENTS                          257
WESTERBEKE 7: MOUNTS - EXTERNAL COMPONENTS                  259
TYPE SSR (W7jDS ENGINES) & SSL (4-60 ENGINE) TRANSMISSION   261
WESTERBEKE 7jDSjWPD3jWPD4: MISCELLANEOUS                    264
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                  WESTERBEKE 7/DS/WPD3/WPD4:   CRANKCASE
REF    PN      NA~1E            RE~1ARKS                                          QUAN
 1     17315   STUD             CYLINDER HEAD - LONG                                 1
 2     17492   NIJT             SELF LOCKING                                         1
 3     20513   ENGINE           COr'1PLETE THROIJGH FL YW1EEL                        1
 4     17330   GASKET           FUEL LIFT PUMP COVER                                 1
 5     17329   COVER            FUEL LI FT PU~1P                                     1
 6-1   17316   DIPSTTCK         COMPLETE ASSEMBLY - DS/WPD3                          1
 6-2   23053   DIPSTICK         ASSEMBLY - TO 1275 DS/WPD3                           1
 6-3   23054   DIPSTICK         ASSEMBLY - DS/WPD3                                   1
 6-4   22360   DIPSTICK         ASSEMBLY - FROM 1873 DS/WPD3                         1
 6-5   22361   DIPSTICK         ASSEMBLY - FROM 579 W7/WPD4                          1
 6-6   23056   GASKET           FILLER CAP                                           1
 7     17333   HOUSING          OIL FILL                                             1
 9-1   17335   TUBE             BREATHER                                             1
 9-2   23059   TUBE             FILLER CAP - DS/WPD3                                 1
10     17334   CLM·1P           BREATHER TUBE                                        1
11     17318   BEARING          CAMSHAFT - GEAR END                                  1
12     17331   BUSHING          OPERATING SHAFT - FUEL PUMP LEVER                    1
13     17311   PLUG             CAMSHAFT BORE - FLYWHEEL END                         1
14-1   17317   BEARING          CAMSHAFT - FLYWHEEL END                              1
14-2   23093   PIPE             ASSEMBLY - CRANKCASE/CYLINDER HEAD - TO 834 DS/      1
15     17332   BUSHING          GOVERNOR SHAFT                                       1
16     17319   BEARING          CAMSHAFT - INTERMEDIATE                              1
17     17326   PLUG             GEAR COVER                                           1
18-1   17321   COVER            GEAR                                                 1
18-2   23057   COVER            GEAR                                                 1
19     17502   SCRE\~           ALLEN HEAD                                           1
20     17312   PLUG             GEAR COVER                                           1
21     17489   PLUG             SOCKET HEAD                                          1
22     17320   GASKET           GEAR COVER                                           1
23     17328   PLUG             OIL SUMP DRAIN                                       1
24     17532   I~ASHER          COPPER                                               1
25-1   17323   sur~p            5HP                                                  1
25-2   21574   SU~1P            7HP                                                  1
26     17327   PLUG             CRANKCASE                                            1
27-1   17325   SCRD~            17323 SWW                                            8
27-2   21575   SCREW            SU~lP                                                8
28     17324   GASKET           17323 SUr·1P                                         1
31-1   17314   STUD             CYLINDER HEAD - SHORT - 5HP                          2
31-2   21568   STUD             CYLINDER HEAn - SHORT - 7HP                          2
32     17522   WASHER           CYLINDER HEAD STUD                                   1
34     17506   STIJD                                                                 1
35-1   17313   CRANKCASE        DS/l-JPD3                                            1
35-2   23047   CRANKCASE        DS/~IPD3                                             1
35-3   22358   CRANKCASE        ASSEMBLY - TO 1275 DS/WPD3                           1
35-4   23048   CRANKCASE        ASSEMBLY - TO 1275 - DS/WPD3                         1
35-5   23049   CRANKCASE        ASSEMBL Y - FRm1 1873 DS/~ 'PD3                      1
35-6   22357   CRANKCASE        ASSE:1BL Y - \~7 /VJPD4                              1
36     17322   DOI.JEL          GEAR COVER                                           1
37     19219   BRACKET          OIL PRESSURE SWITCH ANU ~AUSE MOUNTING               1
38-1   17477   LINE             OIL - CRANKCASE TO CYLINDER HEAD - 5HP               1
38-2   21598   LINE             OIL - CRANKCASE TO CYLINDER HEAD - 7HP               1
38-3   23094   LINE             ASSEMBLY CRANKCASE/BEARING HSNG - TO 911 DS/WPD      1
39-1   21600   BOLT             CRANKCASE - 5HP                                      1
39-2   21601   BOLT             CRANKCASE - 7HP                                      1
39-3   23095   BOLT             BANJO - TO 911 DS/WPD3                               1
40     21602   WASHER           CYLINDER HEAD                                        2
                                                                                   203
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                   WESTERBEKE 7/DS/~lPD3/WPD4:   CRANKCASE
REF   PN    NAME                REMARKS                                  QUAI~


41    21597 UNION               MAIN BEARING HOUSING - FLYWHEEL   EI~D      1
42    21599 LINE                OIL - CRANKCASE TO BEARING                  1
43    21577 TUBE                BREATHER                                    1
44    21570 VALVE               BREATHER                                    1
45    21576 COVER               BREATHER                                    1
46    21572 HOUSING             BREATHER                                    1
47    21573 SEAL                OIL - BREATHER                              1




                                                                         205
                WESTERBEKE 7jDSjWPD3jWPD4:   CYLINDER HEAD - BLOCK



                                                             DRWCD 12094




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206
             WESTERBEKE 7jDSjWPD3jWPD4:    CYLINDER HEAD - BLOCK

REF     PN        NA~E             REr-1ARKS                               QUAN
 1-1    17338     ROCKER           INTAKE Vll.LVE                             1
 1-2    22373     ROCKER           ASSEMBLY - INTAKE - FROM 429 W7jWPD4       1
 2      17508     DRIVE PIN                                                   1
 3      17371     CHAHJ            PRHlING PLUNGER                            1
 4      17367     BRACKET          LI FTING                                   1
 5      17370     SE.AL            OIL - PRIMING PLUNGER                      1
 6-1    17340     HEAD             CYLINDER - INCLUDES VALVES - 5HP           1
 6-2    21579     HEAD             CYLINDER - INCLUDES VALVES - 7HP           1
 6-3    22374     HEAD             CYLINDER - ASSEMBLY - TO 1240 DSjWPD3      1
 7      17530     WASHER           FIBER                                      1
 8-1    17354     PLUG             CYLINDER HEAD - DSjWPD3                    1
 8-2    22387     PLUG             CYLINDER HEAD - FROM 120 DSjWPD3           1
 8-3    22388     PLUG             CYLINDER HEAD - FROM 479 W7jWPD4           1
 9-1    17504     STUD                                                        2
 9-2    22384     STUD                                                        2
10      17356     SEAL             OIL - DECOMPRESSION SHAFT                  1
11      17357     SHAFT            DECOMPRESS ION                             1
12      17512     PIN              SPRING TENSIOr~                            1
13      17358     LEVER            DECDr1PRESS ION                            1
14      17372     BUSHING          DECOMPRESSION SHAFT                        1
15-1    17347     CYLI NDER        5HP                                        1
15- 2   21583     CYLI NDER        7HP                                        1
15- 3   22375     CYLI NDEq        \0 jvJPD4                                  1
16-1    17348     SHm              .003"                                     AR
16-2    17349     SHH1             .005"                                     ,AR
16- 3   17350     SHIr"            .0lG"                                     AR
16-4    17351     SHItl            .015"                                     AR
16-5    17352     SHm              .020"                                     AR
17      17353     PLUG             CYLI NDER                                  1
18      17531     WASHER           FIBER                                      1
19-1    17346     GASKET           CYLINDER HEAD - DS/WPD3                    1
19-2    23060     GASKET           CYLINDER HEAD - TO 1432 DSjWPD3            1
20-1    17368     PUSHROD          VALVE - 5HP                                2
20-2    21584     PUSH ROD         VALVE - 7HP                                2
21      17342     VALVE                                                       2
22-1    17345     SPRING           VALVE OUTER - DSjWPD3                      2
22-2    22380     SPRING           VALVE OUTER - TO 824 DS/WPD3               2
23      17363     SPRING           VALVE - INNER                              2
24-1    17344     CUP              VALVE - DSjvJPD3                           2
24-2    22379     CUP              VALVE - TO 824 DSjWPD3                     2
25      17343     COLLET           VALVE - ONE PAIR                           2
26      23062     PLUG             RETAINING - AIR CELL - DSjWPD3             1
27      17513     PIN              ROLL                                       1
29      17369     PLUNGER          PRIMING                                    1
30-1    17341     GUIDE            VALVE                                      2
30-2    21580     PLATE            SPRING - VALVE GUIDE                       2
30-3    22940     INSERT           VALVE - INTAKE AND EXHAUST                 2
31-1    17361     BUSHING          ROCKER ARM                                 2
31-2    22372     BUSHING          VALVE ROCKER - TO 266 W7jWPD4              2
33      17339     SUPPORT          ROCKER                                     1
34      17362     GASKET           ROCKER SUPPORT                             1
36      17359     SCREW            ROCKER ADJUSTING                           2
37-1    17360     ROCKER           EXHAUST VALVE                              1
37-2    22371     ROCKER           ASSEMBLY - EXHAUST - FROM 474 W7jWPD4      1


                                                                            207
                    WESTERBEKE 7jDSjWPD3jWPD4:   CYLINDER HEAD - BLOCK



                                                                 DRWG 12094




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208
            WESTERBEKE 7jDSjWPD3jWPD4:    CYLINDER HEAD - BLOCK

REF    PN      r~AME            REMARKS                                        QUAN
38     17337   GASKET           ROCKER COVER                                      1
39-1   17226   COVER            ROCKER - UNVENTED                                 1
39-2   22365   COVER            ROCKER BOX - FROM 104 W7jWPD4jT01635 DSjWPD3      1
40-1   17502   SCREW            ALLEN HEAD                                        1
40-2   22366   SETSCREW         COVER - FROM 104 W7jWPD4jFROM 1635 DSjWPD3        1
41     22370   LOCKNUT          ADJUSTI NG SCREW                                  2
42-1   23061   CELL             ASSEMBLY - AIR - DSjWPD3                          1
42-2   22941   CELL             ASSEMBLY - AIR - W7jWPD4                          1




                                                                               209
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               WESTERBEKE 7/DS/WPD3/WPD4:   CRANKSHAFT - PISTON

REF    PN        NAME             REMARKS                                      QUM

 1     17394    TABWASHER         FLYWHEEL                                       1
 2-1   17373    FLYWHEEL          WITH RING GEAR                                 1
 2-2   17491    FLYWHEEL          NO RING GEAR                                   1
 2-3   23063    FLYWHEEL          FROM 491-1275 DS/WPD3                          1
 3     17396    GUARD             FLYWHEEL - TOP                                 1
 4-1   17493    NUT               SELF LOCKING - DS/WPD3                         1
 4-2   22957    NUT               FLYWHEEL                                       1
 5     17519    WASHER                                                           1
 6     17511    PIN                                                              1
 7-1   17506    STUD                                                             1
 7-2   22396    STUD              HOUSING FLYWHEEL END - DS/WPD3                 6
 8     17515    RING              RETAINING                                      1
 9-1   18332    RING              SET - PISTON - STANDARD                        1
 9-2   22958    RING              SET - PISTON - .020" - FRO~1 311 \O/I~PD4      1
12-1   17379    PISTON            ASSEMBLY - INCLUDING RINGS AND PIN - 5HP       1
12-2   21589    PISTON            ASSEMBLY - INCLUDING RINGS AND PIN - 7HP       1
12-3   22945    PISTON            ASSEMBL Y .020" - TO 310 W7/\,JPD4             1
12-4   22946    PISTON            ASSEr~BLY .020" O/S                            1
12-5   23067    PISTON            ASSE~1BL Y .020" O/S                           1
12-6   23068    PISTON            ASS01BL Y .030" O/S                            1
12-7   23069    PISTON            ASSEMBLY .040" O/S                             1
13-1   17384    BUSHING           PISTON PIN - DS/WPD3                           1
13-2   22393    BUSHING           SMALL END - W7/WPD4                            1
14     17383    PISTON                                                           1
15-1   17385    ROD               CONNECTING - ASSEMBLY - 5HP                    1
15-2   21591    ROD               CONNECTING - ASSEMBLY                          1
16-1   17387    BEARING           CONNECTING ROD - ONE PAIR                      1
16-2   22952    BEARING           LARGE END .010" U/S                            1
16-3   22953    BEARING           LARGE END .020" U/S                            1
17     17386    BOLT              CONNECTING ROD                                 2
18     17398    SCREW             CRANKSHAFT EXTENSION SHAFT - ALLEN HEAD        1
19-1   17395    SHAFT             CRANKSHAFT EXTENSION                           1
19-2   21556    COUPLING          WATER PUMP DRIVE - 7HP                         1
19-3   23112    SHAFT             EXTENSION - DS/WPD3                            1
20     17391    SCREW             GEAR RETAINING                                 1
21-1   17390    WASHER            GEAR RETAINING                                 1
21-2   22954    WASHER            GEAR RETAINING - W7/WPD4                       1
22     17389    GEAR              CRANKSHAFT                                     1
24     17528    KEY               WOODRUFF                                       1
25-1   17392    BEARING           MAIN - GEAR END - DS/WPD3                      1
25-2   22955    BEARING           MAIN - GEAR END .010" U/S - ~J7 /\lJPD4        1
25-3   22956    BEARING           r~AIN - GEAR END .020" U/S - W7/WPD4           1
26-1   17378    CRANKSHAFT        5HP                                            1
26-2   21588    CRANKSHAFT        7HP                                            1
27-1   17377    BEARING           MAIN - FLYWHEEL END                            1
27-2   23065    BEARING           MAIN - FLYWHEEL END - 284 DS/WPD3              1
27-3   22943    BEARING           MAIN - FLYWHEEL E~iD .010" U/S - W7 /~JPD4     1
27-4   22944    BEARING           MAIN - FL YtmEEL END .020" U/S - W7/WPD4       1
28     17388    WASHER            CRANKSHAFT THRUST                              2
29-1   17376    GASKET            MAIN BEARING HOUSING                           1
29-2   22390    GASKET            BEARING - HOUSING W7/WPD4                      1
30-1   17375    HOUSING           MAIN BEARING - FLYWHEEL END - 5HP              1
30-2   21586    HOUSING           MAIN BEARING - FLYWHEEL END - 7HP              1
30-3   22389    HOUSING           BEARING - FLYWHEEL END - FROM 214 DS/WPD3      1

                                                                               211
          WESTERBEKE 7jDSjWPD3jWPD4:        CRANKSHAFT - PISTON




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           ~JESTERBEKE   7/DS/WPD3/\~PD4:   CRANKSHAFT - PISTON

REF   PN     NA~1E               REMARKS                            QUAN
31    17374 SEAL                 OIL - CRANKSHAFT - FLYWHEEL END       1
32    17397 GUARD                FLYWHEEL - CIRCULAR                   1
33    17529 KEY                  WOODRUFF                              1
34    17424 SEAL                 OIL - CRANKSHAFT EXTENSION SHAFT      1




                                                                    213
            WESTERBEKE 7/DS/WPD3/WPD4:   CAMSHAFT - GOVERNOR




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                          27

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                                              24

214
            WESTERBEKE 7/DS/WPD3/WPD4:     CAMSHAFT - GOVERNOR

REF    PN       NAi~E            REHARKS                                  QUAN
 1-1   17525    WASHER                                                       1
 1-2   22398    \~ASHER          \0/vJPD4                                    1
 2     17432    PLUG             OPERATING SHAFT - FUEL PUMP LEVER           1
 3-1   17534    SEAL                                                         1
 3-2   22900    SEAL             STOP - SPINDLE - OIL - W7/WPD4              1
 4-1   17502    SCRE~i           ALLEN HEAD                                  2
 4-2   22902    SCREW            STOP - COVER - FROM 1229 DS/WPD3            2
 4-3   22901    SCREW            STOP - COVER - TO 1229 DS/I~PD3             2
 5     17441    SPRING           STOP/RUN LEVER - OMIT ON ELECTRIC STOP      1
 6-1   17423    LEVER            STOP/RUN - OMIT ON ELECTRIC STOP            1
 6-2   15186    LEVER            STOP/RUN - WITH ELECTRIC STOP               1
 7     17421    BUSHING          STOP/RUN LEVER - OMIT ON ELECTRIC STOP      1
 8     17514    PIN                                                          1
 9-1   17426    COVER            STOP/RUN LEVER ASSEMBLY - DS/WPD3           1
 9-2   22903    COVER            STOP/RUN LEVER - TO 1229 DS/WPD3            1
10     17439    PLATE            STOP/RUN - OMIT ON ELECTRIC STOP            1
11     17427    GASKET           COVER                                       1
12     17422    SPINDLE          STOP / RUr~ LEVER                           1
13     17401    SHAFT            LEVER OPER}-'\TH~G                          1
14              SPRING           SEE PAGE 219                                1
15     17428    BRACKET          GOVERNOR                                    1
16     17488    SCREW            SOCKET HEAD                                 3
17     17517    RING             RETAINING                                   1
18     17526    KEY              WOODRUFF                                    1
19     17498    SCREl'!          ALLE~~ HEAD                                 1
20     17495    NUT              SELF LOCKING                                1
21     17413    GEAR             GOVERNOR                                    1
22-1   17412    SCREl~           GEAR RETAINING - DS/WPD3                    1
22-2   22397    SCREW            GEAR RETAINING - DS/WPD3                    1
23     17411    WASHER           GEAR RETAINING                              1
24-1   17400    GEAR             CAMSHAFT - DS/WPD3                          1
24-2   22960    GEAR             CAMSHAFT - FROM 1276                        1
25     17528    KEY              WOODRUFF                                    1
26     17497    SCREt-!          ALLEN HEAD                                  2
27-1   17434    PU'ITE           CAMSHAFT THRUST - DS/WPD3                   1
27-2   22905    PLATE            CAMSHAFT THRUST - W7/WPD4                   1
28-1   17399    CAi~SHAFT        DS/WPD3                                     1
28-2   22959    CAr~SHAFT        TO 1275 DS/WPD3/FROM 1276 W7/WPD4           1
29     17404    TAPPET           VALVE                                       2
30-1   17440    GOVERNOR         ASSEMBLY                                    1
30-2   22907    THRUST           GOVERNOR ASSEMBLY - DS/WPD3                 1
31-1   17425    SPACER           GOVERNOR BRACKET - DS/WPD3                  1
31-2   22961    SPACER           FROM 1229                                   1
33     17416    NUT              LOCKING - SPEED ADJUSTMENT                  1
34     17414    SCREW            SPEED ADJUSTMENT - WPD4                     1
35     17487    SCREW            ALLEN HEAD                                  1
36-1   17429    SPINDLE          OVERLOAD/STOP - 5HP                         1
36-2   21595    SPINDLE          OVERLOAD/STOP - 7HP                         1
38     17431    SPRING           RETURN - OVERLOAD/STOP                      1
40-1   17435    LEVER            OVERLOAD/STOP - 5HP                         1
40-2   21596    LEVER            OVERLOAD/STOP - 7HP                         1
41     17437    SPINDLE          OVERLOAD/STOP                               1
42     17438    RING             RETAINING - SPINDLE - OVERLOAD/STOP         1



                                                                           215
                WESTERBEKE 7/DS/WPD3/WPD4:   CAMSHAFT - GOVERNOR




                                                                                  6
                                                              4         5
                                                          3             I


                     45
                    44
                                                                              7   8
      40
                                                                         9
                                                                   10



                                             13




       29---.11



           28---~

                                                                             -'-20
                                                                    21




                             27

                                     25
      DRWG 12160
                                                  24

216
            \~ESTERBEKE   7/ DS/\;JPD3/WPD4:      CAMSHAFT - GOVERNOR

REF    PN       NA~1E                 REf'1ARKS                          QUAN
43     17430    CAM                   OVERLOAD/STOP                         1
44     17402    LEVER                 FUEL PUMP OPERATING - DS/WPD3         1
45-1   17403    LEVER                 FUEL PUMP OPERATING - DS/\'JPD3       1
45-2   21590    LEVER                 FUEL PUMP OPERATING - l~7 /\~PD4      1




                                                                          217
                     WESTERBEKE 7jDSjWPD3jWPD4:   VARIABLE SPEED AND IDLER




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                                                                      22     19

                                                                              '1
      29---->--1                                                             F
                                                                             18




                   ADJUSTING   SCREW-
                   1.-20NC-2B)( .lLONG
                   4             4--'
                    TO BE ADJUSTED AT TEST.




218
            WESTERBEKE 7jDSjWPD3/WPD4:   VARIABLE SPEED AND IDLER

REF    PN         NM1E             REMARKS                           QW\N

 1     17420      BELLOWS          PLUNGER                              1
 3     17533      SEAL             OIL                                  1
 4-1   17417      PLUNGER          DS/WPD3                              1
 4-2   23082      PLUNGER          ASSEMBLY - TO 380 DSjWPD3            1
 4-3   23083      PLUNGER          ASSEMBLY - DS/WPD3                   1
 4-4   23084      PLUNGER          ASSEMBLY - FROM 331 DSjWPD3          1
 5-1   17419      SPRING           VARIABLE SPEED CONTROL - DS/W7       1
 5-2   17418      SPRING           FIXED SPEED CONTROL - WPD3jWPD4      1
 6     17433      SPRING           IDLER CONTROL LINK ASSEMBLY          1
 7     17502      SCREW            ALLEN HEAD                           1
 8     19364      CONNECTION       BALL JOINT                           2
 9     20741      NUT              SELF LOCKING                         2
10-1   18499      LINK             DSjWPD3                              1
10-2   23074      LINK             CONTROL ROD ASSEMBLY                 1
11-1   18474      LEVER            DSj~JPD3                             1
11-2   23076      LEVER            ASSEMBLY - DS/WPD3                   1
11-3   23077      LEVER            ASSEMBLY - DS/WPD3                   1
12     15266      SCRE~J           SHOULDER                             1
13     15267      NUT              SELF LOCKING                         1
14     18626      BRACKET          THROTTLE                             1
15     23073      SPINDLE          LINK ASSEMBLY - DS/WPD3              1
16     23087      PIN              PLUNGER - DSjWPD3                    1
17     23089      SCREW            SPEED - STOP - DS/WPD3               1
18     17407      BLOCK            CONTROL ROD                          1
19     17510      PIN                                                   1
20     23091      SPRING           LEVER ASSEMBLY - DS/WPD3             1
21     17408      PIN              CONTROL LEVER                        1
22     17409      LEVER            CO~nROL                              1
23     17521      \{ASHER                                               1
24     17509      PIN                                                   1
25     23092      SEAL             LEAD                                 1
29-1   17406      ROD              CONTROL - DS/WPD3                    1
29-2   23075      ROD              CONTROL - FROM 407 DS/WPD3           1
30     17415      SCREW            SPEED ADJUSTHENT                     1




                                                                      219
                    WESTERBEKE 7/ DS /WPD3/WPD4:   INTAKE _ EXHAUST




                        L -_ _   II




                   -----
                   ----- --
                                                         5
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                    9




     DRVvG '5095

20
                                        7
               WESTERBEKE 7/DS/WPD3/WPD4:   INTAKE - EXHAUST

REF    PN        NAME             REMARKS                              0UAN
 1     17500     SCRE\~           ALLEN HEAD                              2
 2-1   17446    FLANGE            EXHAUST - 5HP                           1
 2-2   21603    FLANGE            EXHAUST - 7HP                           1
 3     17447    GASKET            EXHAUST FLANGE                          1
 4     17448    GASKET            INTAKE ~1ANIFOLD                        1
 5-1   17505    STUD              INTAKE MANIFOLD - SHORT - DS/!~PD3      1
 5-2   23066    STUD              INTAKE MANIFOLD - SHORT                 1
 6-1   17507    STUD              INTAKE MANIFOLD - LONG - DS/WPD3        1
 6-2   22356    STUD              INTAKE MANIFOLD - LONG                  1
 7-1   17449    AIR CLEANER       INCLUDES MANIFOLD - 5HP                 1
 7-2   21604    AIR CLEAr~ER      INCLUDES MANIFOLD - 7HP                 1
 8-1   17451    ELEMENT           AIR CLEANER REPLACEMENT - 5HP           1
 8-2   21605    ELn1ENT           AIR CLEANER - 7HP                       1
 9     17450    SEAL              AIR CLEANER                             1
10     16738    LINE              FLEXIBLE EXHAUST - 1" NPT               1
11     13174    MUFFLER           WATER SILENCER TYPE                     1
12     15276    ELBOW             WATER INJECTED EXHAUST                  1




                                                                        221
             WESTERBEKE 7/DS/WPD3/WPD4:   LUBE OIL SYSTEM




                                                                         1---5




                   6




                               8

                                    9




                                               10




                                                     c::::r-....--- 12




      DRWG 15091




222
               WESTERBEKE 7jDSj\·JPD3/\~PD4:   LUBE OIL   SYSTD~


REF    PN      NAME               REMARKS                                   QUAN
 1     17459   GASKET             LUBE OIL FILTER                              1
 2     17457   ELEMENT            LUBE OIL FILTER                              1
 3     17456   FILTER             CO~1PLETE - LUBE OIL                         1
 4     17458   WASHER             LUBE OIL FILTER BOLT                         1
 5-1   17453   VALVE              RELIEF - ASSEMBLY - DSjWPD3                  1
 5-2   22910   VALVE              RELIFF - ASSEMRLY - FROH 591 W7 /~'JPn4      1
 6     17452   pur~p              LUBE OIL                                     1
 7     17518   WASHER                                                          3
 8-1   17499   SCREW              ALLEN HEAD                                   3
 8-2   22912   SCREW              OIl PU~1P COVER - DSjWPD3                    3
 9     17460   GEAR               LUBE OIL PlJi·1P                             1
10     17527   KEY                WOODRUFF                                     1
11     17455   BOLT               LUBE OIL PUMP STRAINER                       1
12     17473   SPRING             LUBE OIL PUMP STRAInER                       1
13     17454   STRAINER           LU BE 0I L PUr~ P                            1
14     17494   NUT                SELF LOCKING                                 1
15     17523   WASHER             GEAR LOCKING                                 1




                                                                             223
      WESTERBEKE 7jDSjWPD3jWPD4:   FUEL SYSTEM




224
                ~JESTERBEKE   7/DS/\~PD3/WPD4:   FUEL SYSTEM

REF    PN      NAHE                RB~ARKS                                     QUAN
 1     17565   BOLT                BANJO - RETURN LINE                            1
 2     17564   WASHER              RETURN LINE                                    2
 3     17573   LINE                RETURN                                         1
 5     17572   LI NE               PUMP TO INJECTOR - INCL NUTS AND FERRULES      1
 6-1   17562   LINE                FILTER TO INJECTION PUMP - DS/WPD3             1
 6-2   22974   LINE                FUEL - PUMP INJECTION - W7/WPD4                1
 7-1   17574   BRACKET             FUEL FILTER                                    1
 7-2   20691   BRACKET             FUEL FILTER SUPPORT                            1
 8     17566   SCREW               INJECTION PUMP BLEED                           1
 9     22975   WASHER              BLEED SCREW (REPAIR KIT ONLY)                  2
10     17563   BOLT                BANJO - INJECTION PUMP                         1
11     17568   ~JASHER             FUEL LI NE                                     2
12     17577   UNION                                                              1
13     17532   WASHER              COPPER                                         1
14     17578   WASHER              FIBER                                          6
15     17486    KIT                FUEL FILTER PARTS                              1
16     17570   ADAPTER             BANJO - FUEL FILTER                            1
17     17442   HEAD                FUEL FILTER                                    1
19     17576   BOLT                BANJO                                          1
20-1   17575    LINE               LI FT PUMP TO FILTER   - DS/\fIPD3             1
20-2   21881    LINE               LIFT PUMP TO FILTER    - \n /~IPD4             1
20-3   21727   CLAMP               FUEL LINE HOSE                                 2
20-4   16007   ,Ll,DAPTER          FUEL LINE HOSE                                 1
22     17571   BOLT                BANJO - LIFT PUMP                              1
24-1   17569    PUMP               FUEL LI FT                                     1
24-2   15135   DIAPHRAG~1          LI FT PUf'1P                                   1
24-3   15136   KIT                 LIFT PUMP REBUILD                              1
24-4   22976   PUSHROD             LIFT PUMP - DS/WPD3                            1
24-5   22977   PUSHROD             LIFT PUMP - W7/WPD4                            1
25-1   11784   FILTER              FUEL - GLASS BOWL                              1
25-2   11598   FILTER              FUEL - METALIC BOWL                            1
25-3   13762   ELEr~ENT            PRIMARY FUEL FILTER    - AC                    1
25-4   13761   ELEr1ENT            PRIMARY FUEL FILTER    - FRAM                  1
26     11597   FERRULE                                                            1
27     23116   NUT                                                                1
32     17444   ELE~1ENT            FUEL FILTER                                    1
33-1   17443   BOWL                FUEL FILTER                                    1
33-2   20734   FILTER              FUEL - COMPLETE                                1
34     17445   BOLT                CENTER                                         1
35-1   17483   SHIM                .025"                                          1
35-2   17482   SHIM                .0025"                                         1
35-3   17481   SHIM                .005"                                          1
38-1   17479   PU~1P               INJECTION - FIXED SPEED - WPD3                 1
38-2   17480   PUMP                INJECTION - VARIABLE SPEED - OS                1
38-3   21606   PUMP                I1~JECTION - VARIABLE SPEED - W7               1
38-4   23113   PW·1P               INJECTION - FIXED SPEED - WPD4                 1
50     17365   NOZZLE              FUEL H~JECTOR                                  1
51-1   17366   WASHER              OS - FUEL INJECTOR NOZZLE                      1
51-2   22913   WASHER              FUEL PUMP                                      3
52-1   17364   INJECTOR            HOLDER - ONLY - OS                             1
52-2   22942   INJECTOR            ASSEMBLY                                       1




                                                                                225
      WESTERBEKE 7/DS/WPD3/WPD4:   FUEL SYSTEM




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226
               WESTERBEKE 7/DS/WPD3/WPD4:   FUEL SYSTn1

REF    PN      NAME             RE~1ARKS                                     QUAN
53-1   17330   GASKET           FUEL LI FT PUMP                                 1
53-2   22362   SCRDJ            COVER - FROM 1276                               2
54     21582   vJASHER          SHIELD - 7HP                                    1
55-1   22971   LINE             INJECTOR LEAK OFF - DS/WPD3                     1
55-2   22973   LINE             LEAK OFF - INJECTION/FUEL PUMP - to /\~PD4      1




                                                                              227
      WESTERBEKE 7jDSjWPD3jWPD4:   WATER PUMP


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228
                   WESTERBEKE 7/DS/WPD3/WPD4:   WATER PUMP

REF    PN      NAME              REMARKS                              QUAN
 1     17470   SHAFT             PUMP                                    1
 2     17469   HOSE              SPECI FY LENGTH                         1
 3     17468   TUBE              90 DEGREE                               4
 4     17461   NUT               TUBE ADAPTER                            4
 5     17463   ADAPTER           TUBE TO PlJMP                           2
 7-1   17462   ADAPTER           HOSE TO CYLINDER - DS/WPD3              1
 7-2   23110   ADAPTER           HOSE TO CYLINDER - FROM 1240            1
 7-3   23102   ADAPTER           INSERT ASSEMBLY - FROM 474 W7/WPD4      1
11     17475   SHIM              PUMP ADAPTER                            1
12-1   17471   STUD              PUMP - DS/WPD3                          4
12-2   23111   STUD              WATER PUMP                              4
13-1   17467   GASKET            PUMP COVER - DS/WPD3                    1
13-2   23106   GASKET            PUMP COVER - W7/WPD4                    1
14-1   17466   IMPELLER          PUMP - 6 BLADE                          1
14-2   18999   IMPELLER          pur~p - 8 BLADE                         1
14-3   23105   IMPELLER          PUMP - W7/WPD4                          1
16-1   17464   PUMP              COMPLETE - DS/WPD3                      1
16-2   23104   PU~'1P            COMPLETE                                1
20     17465   SEAL              PUMP                                    1
21     17475   WASHER            SEALI NG                                1
22     17474   PLATE             PUMP TO ADAPTER HOUSING                 1
23     17472   HOUSING           PU~1P TO ENGINE                         1




                                                                       229
      WPD4 - COOLING SYSTEM - 1976




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230
                    WPD4 - COOLING SYSTEM - 1976

REF   PN   NA~1E            RU1ARKS                       QUAN
 1   20666 TANK             SURGE                            1
 2   20289 GASKET           THERMOSTAT HOUSING TO TANK       1
 3   20679 THERMOSTAT                                        1
 4-1 20292 HOUSING         THERMOSTAT                        1
 4-2 11190 GASKET          THERMOSTAT HOUSING                1
 5   11517 HOSE            HEATER                           AR
 6   11341 CLAMP           HOSE                              6
 9   16666 GASKET          SEA WATER PU~~P                   1
10   15263 HOUSING         SEA WATER PUMP                    1
11   16690 NIPPLE          SEA WATER PUMP HOUSING            3
12   18999 I~lPELLER       SEA WATER PUMP                    1
13   16665 GASKET          COVER TO SEA WATER PUMP           1
14   15257 COVER           SEA WATER PUMP HOUSING            1
16   17298 CLAMP           SEA WATER HOSE                    2
17   16694 HOSE            SEA WATER PUMP TO EXCHANGER      AR
18   19035 BUSHING         FRESH WATER INLET                 1
19   11659 BUSHING         FRESH WATER INLET                 1
20   13519 NIPPLE          FRESH WATER INLET                 2
25   19392 HOUSING         FRESH WATER PUMP                  1
26   20662 SEAL            FRESH WATER PUMP                  1
27   20658 GASKET          FRESH WATER PUMP                  1
28   19402 Ir lPELLER
             v             FRESH WATER PUMP                  1
29   19390 COVER           FRESH ltJATER PUMP                1
30   21457 LOCKNUT         FRESH WATER PUMP                  1
31   20676 SHAFT           FRESH WATER PUMP                  1
32   21467 BR/1.CKET       HEAT EXCHANGER MOUNTING           1
33   19369 PLUG            HEAT EXCHANGER                    1
34   20519 EXCHANGER       HEAT                              1
35   11411 CLAMP           HEAT                              1
36   11500 TUBE            SURGE TANK OVERFLOW               1
37   11501 HOSE            SURGE TANK TO HEAT EXCHANGER     AR
38   11405 CLAr~P          HOSE                              2
40   13329 ELBm~           SURGE TANK DRAIN                  1
41   11499 CAP             PRESSURE                          1
42   11751 NECK            FILLER                            1
43   20979 PIN             FRESH WATER PUMP SHAFT            1
44   11885 ZINC            SACRIFICIAL ANODE                 1
45   19005 WASHER          COPPER                            3
46   15271 SCREt~          COVER TO HOUSING                  3
47   13760 CLAMP           HEATER HOSE                       2
48   11656 HOSE            THERMOSTAT HOUSING                1
49   13338 ELBOW           FRESH WATER OUTLET                1
50   21542 BUSHING         FRESH WATER OUTLET                1
51   17531 GASKET          FRESH WATER OUTLET BUSHING        3
52   17470 SHAFT           SEA WATER PUMP                    1
53   20742 ADAPTER         SEA WATER PUMP MOUNTING           1
54   17465 SEAL            SEA WATER PU~1P                   1
55   13340 ELBOW           HEAT EXCHANGER                    1
56   20972 PLATE           FRESH WATER PUMP MOUNTING         1
57   20967 PLATE           SURGE TANK MOUNTING               1




                                                           231
               WESTERBEKE 7 - COOLING SYSTEM - 1976




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                     WESTERBEKE 7 - COOLING SYSTEM - 1976

REF   PN      NAHE                REMARKS                                QUAN
 1    20666   TANK                SURGE                                     1
 2    20289   GASKET              THERMOSTAT HOUSING TO TANK                1
 3    20679   THERMOSTAT                                                    1
 4    20292   HOUSING             THERMOSTAT                                1
 5    11517   HOSE                HEATER                                   AR
 6    11341   CLAMP               HEATER HOSE                               6
 7    20664   ELBOW               FRESH WATER OUTLET                        1
 8    17217   SHAFT               SEA WATER PUMP                            1
 9    1666    GASKET              SEA ItJATER PU~1P                         1
10    15263   HOUSING             SEA WATER PUMP                            1
11    16690   NIPPLE              SEA WATER PUMP HOUSING                    3
12    18999   I~lPELLER           SEA WATER PUMP                            1
13    16665   GASKET              COVER TO SEA WATER PUMP                   1
14    15257   COVER               SEA WATER PUHP HOUSING                    1
15    13927   ELBOW               SEA WATER PUMP TO EXCHANGER               1
16    17298   CLAHP               SEA I~ATER HOSE                           2
17    16694   HOSE                SEA WATER PUMP TO EXCHANGER              AR
18    19035   BUSHING             FRESH WATER INLET                         1
19    11659   BUSHING             FRESH WATER INLET                         1
20    13519   NIPPLE              FRESH WATER INLET                         1
21    20669   RING                RETAINING - FRESH WATER PUMP SHAFT        1
22    18346   SHAFT               FRESH WATER PUHP                          1
23    20671   BEARHJG             FRESH WATER PU~lP                         2
24    20668   RING                RETAINING - FRESH WATER PUMP HOUSING      1
25    19392   HOUSING             FRESH WATER PUMP                          1
26    20662   SEAL                FRESH WATER PUMP                          1
27    20658   GASKET              FRESH WATER put~P                         1
28    19402   I ~lPELLER          FRESH WATER PUMP                          1
29    19390   COVER               FRESH WATER PUHP                          1
30    21457   LOCKNUT             FRESH WATER PUMP                          1
31    20676   SHAFT               FRESH WATER PUMP                          1
32    21467   BRACKET             HEAT EXCHANGER MOUNTING                   1
33    19369   PLUG                HEAT EXCHANGER                            1
34    20519   EXCHANGER           HEAT                                      1
35    11411   CLN1P               HEAT EX(HANGER                            1
36    11500   TUBE                SURGE TANK OVERFLOW                       1
37    11501   HOSE                SURGE TANK TO HEAT EXCHANGER             AR
38    11405   CLAMP               HOSE                                      2
39    19448   PLATE               SURGE TANK MOUNTING                       1
40    13329   ELBOW               SURGE TANK DRAIN                          1
41    11499   CAP                 PRESSURE                                  1
42    11751   NFCK                FILLER                                    1
43    20979   PIN                 FRESH WATER PUMP SHAFT                    1
44    11885   ZINC                SArRIFICIAL ANOGE                         1
45    1900S   WASHER              COPPER                                    3
46    15271   SCREW               COVER TO HOUSING                          3
47    13760   CLM1P               HEATER HOSE                               1




                                                                          233
                     WESTERBEKE 7 - COOLING SYSTEM - SEPTEMBER 1977




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                           GENERATOR CONTROLS (3. 5K\~ PC)

REF     PN      NAME                 REfv1ARKS                                      QUAN
 1-1    16090   STUD                 BATTERY CONNECTION                                1
 1-2    16091   NUT                                                                    8
 1- 3   16502   LOCKWASHER                                                             8
 1-4    16503   \~i\SHER             FLAT                                              8
 1-5    16504   WASHER               SHOULDER                                          4
 2-1    16463   PANEL                COMPLETE                                          1
 2-2    13439   PANEL                SHEET ~1ETAL ONLY                                 1
 2-3    13563   CLA~~P               HARNESS - INSIDE PANEL                            1
 2-4    16719   GROMMET              PANEL - CONTROL WIRE BUNDLE                       1
 2-5    17306   BUSHING              PANEL - OUTPUT WIRES                              1
 2-6    17307   PLUG                 PANEL - OUTPUT WIRE HOLE                          1
 3-1    16735   STARTER                                                                1
 3-2    17478   BRACKET              STARTER TO CRANKCASE                              1
 4      16681   SWITCH               START                                             1
 5-1    16724   BLOCK                7 TERt~I NAL                                      1
 5-2    16725   ~1ARKER              TERf~INAL BLOCK - 7 TERr1INAL                     1
 5-3    13855   PLATE                TERMINAL BLOCK SECURING                           1
 6-1    11467   BULB                 CHARGE LIGHT - 24 VOLT                            1
 6-2    11429   SOCKET               CHARGE LIGHT                                      1
 7-1    16082   DIODE                                                                  3
 7-2    16385   BRACKET              DIODE MOUNTING                                    1
 8      16704   RESISTOR             CHARGE BLEED                                      1
 9-1    11457   FUSE                 5 AMP - SLOW BLOW                                 2
 9-2    11454   FUSEHOLDER                                                             1
12      16083   TRANSFORMER                                                            1
13      16751   FUSEHOLDER                                                             1
14      16361   TRIAC                                                                  1
15      16085   DIAC                                                                   1
16      16684   RESISTOR             VARIABLE                                          1
17      16362   CAPACITOR                                                              1
19-1    16695   BLOCK                3 TERMINAL - OUTPUT                               1
19-2    16696   i~ARKER              OUTPUT TERMINAL BLOCK                             1
19-3    13856   PLATE                TERMINAL BLOCK SECURING                           1
20      16703   CAPACITOR            ARC SUPPRESSING                                   1
21      16485   DIODE                                                                  1
22      16486   DIODE                                                                  1
23-1    16518   NAr~EPLATE           REMOTE CONTROL PANEL                              1
23-2    16717   PANEL                REMOTE - FOR USE WITH PROTECTIVE CONTROLS         1
23-3    16697   PANEL                REMOTE - FOR USE WITHOUT PROTECTIVE CONTROLS      1
23-4    16726   PLUG                 OVERRIDE SWITCH MOUNTING HOLE                     1
24      16681   SWITCH               REMOTE START                                      1
25      16722   SWITCH               OIL PRESSURE CIRCUIT OVERRIDE                     2
26-1    23041   SOLENOID             FUEL LEVER (REPLACES 15190)                       1
26-2    15184   BRACKET              SOLENOID MOUNTING                                 1
26-3    12610   SPRING               PLUNGER (NOT REQUIRED ON 23041)                   1
26-4    16750   BLOCK                3 TER~'11 N.AL                                    1
26-5    15186   LEVER                FUEL - SOLENOID                                   1
26-6    15183   SCREW                SOLENOID PLUNGER                                  1
26-7    15189   TENSIONER            PLUNGER SPRING (NOT REQUIRED ON 23041)            1
27      11383   S\~ ITCH             OIL PRESSURE - NORMALLY OPEN                      1
28-1    12884   SWITCH               WATER TEMPERATURE - NORMALLY CLOSED               1
28-2    13350   TEE                  WATER TEMPERATURE SWITCH MOUNTING                 1
31      16720   CAPACITOR                                                              1
32      17236   RELAY                CHARGE CIRCUIT                                    1
33      11460   DIODE                START CIRCUIT - SOLENOID HOLD ON                  1
                                                                                     243
                                                      GENERATOR CONTROLS:                                                    3KW & 4KW YCB


                                                                                                                                                          WHT         14                       B+      BATTERY

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244
                     GENERATOR CONTROLS:     3KW & 4Kvl YCB

REF   PN      NM~E                Rn1.ARKS                                    QUAN
 1    23041   SOLENOID            FUEL SHUTDO\'iN                                1
 2    13382   SWITCH              HIGH \~ATER TEHPERA.TURE - NORf1ALLY OPEN      1
 3    12884   SWITCH              WATER TEJ.1PERATURE - NOR~'lALL Y CLOSED       1
 4    11383   SWITCH              OIL PRESSURE                                   1
 5    16735   MOTOR               ELECTRIC STARTER                               1
 6    20974   BLOCK               4 TERMINAL                                     1
 7    20975   STRIP               MARKER                                         1
 8    15222   PLATE               STRADDLE                                       2
 9    16724   BLOCK               7 TE Rf1 I NA.L                                1
10    16725   STRIP               r~ARKER - 7 TERMINAL                           1
11    15718   PLATE               STRADDLE                                       2
12    11432   LAMP                14.4 VOLT                                      1
13    11467   LAMP                28 VOLT                                        1
14    11454   FUSEHOLDER                                                         1
15    16722   SWITCH              OIL PRESSURE OVERRIDE                          1
16    16681   S\~ITCH             LOCAL AND Rn10TE START                         1
17    11460   DIODE                                                              1
18    20655   CHARGER             BATTERY                                        1
19    11429   SOCKET              LAMP (RED LENS)                                1
20    11464   FUSE                10 AMP SLOW BLm~                               1
21    20757   SOCKET              LAMP (GREEN LENS)                              1
22    20976   FUSE                15 Ar~P                                        1
23    16695   BLOCK               3 TERMINAL                                     1
24    16696   STRIP               MARKER - 3 TERMINAL                            1
25    13856   PLATE               STRADDLE                                       2
26    22016   DIODE                                                              1
27    16704   RESISTOR                                                           1
28    22015   TRANSISTOR                                                         1
29    16703   CAPAC ITOR                                                         2
30    22014   DIODE               ZENER                                          1
31    22017   HEAT SINK                                                          1
32    16750   BLOCK               3 TERr1INAL                                    1
33    13855   PLATE               STRADDLE                                       2
34    15139   JU~1PER                                                            1




                                                                               245
      3.SKW PC GENERATOR




246
                            3.5KW PC GENERATOR

REF   PN      NAME              REMARKS                                 QUAN
 1    16089   GENERATOR        COMPLETE - 3.5KW - 120VAC - 60HZ            1
 2    17536   AR~1ATURE        120VAC - 60HZ                               1
 3    14277   BEARING          REAR - PROVIDE SPEC AND SFRIAL NUMBERS      1
 4    17539   FRAME            GENERATOR                                   1
 5    17543   SHOE             POLE                                        2
 6    17544   COIL             FIELD - SET OF TWO WIRED TOGETHER           1
 7    17540   BRUSHRIG         ASSEMBLY                                    1
 8    17548   RECTI FI ER                                                  2
 9    17542   BRUSH             COLLECTOR RING                             4
10    17541   SPRING            BRUSH - COLLECTOR RING                     4
12    17538   BLOWER            GENERATOR                                  1
13    17549   STUD             AR~1ATURE                                   1
14    17535   NUT              ARr~ATURE  STUD                             1
16    17545   CLIP              END BELL COVER                             2
18    17456   COVER             GENERATOR END                              1
21    17547   STRIP             CONNECTOR - RECTIFIERS                     1
22    17537   RING              COLLECTOR                                  1




                                                                         247
       yeB GENERATOR


      2


                        ..   24
       I




                 - --




      3'




                                  29




            ()



      67




248
                           YCB GENERATOR

REF    PN      NAr~E        REMARKS                              QUAN
 1-1   21746   STATOR      ASSEMBLY   -   3.0KW                     1
 1-2   21745   STATOR      ASSEMBLY   -   4.0KvJ                    1
 2-1   21748   ROTOR       ASSEMBLY   -   3.0KW                     1
 2-2   21747   ROTOR       ASSEMBLY   -   4.0KW                     1
 3     21750   BELL        END                                      1
 4     21751   BEARING     ROLLER                                   1
 5     21769   PIN         LOCATING                                 4
 6     21752   CAPACITOR                                            1
 7     21753   BRACKET     CAPACITOR MOUNTING                       1
10     21749   HARNESS     WI RH~G                                  1
11     21756   CONNECTOR   \~ I RING                                1
13     18310   RECTIFIER   DIODE                                    2
14     21772   STRAP       GROUND                                   1
15     21758   GUIDE       GENERATOR BRUSH                          1
16     21759   BRUSH       GENERATOR                                2
17     21760   TERMINAL    TAB                                      1
18     21773   STUD        ROTOR - THROUGH                          1
19     21768   NUT         ROTOR THROUGH STUD                       1
20     21761   SCREW       GENERATOR - THROUGH                      4
23     21764   SLEEVE      GENERATOR STUD                           1
24     21774   ADAPTER     GENERATOR                                1
29     21775   COVER       END BELL                                 1
31     21777   HOUSING     TAB CONNECTOR                            1
36     21766   TERMINAL    GROUND                                   1
65     20655   CHARGER     ASSEMBLY - BATTERY - NON REGULATING      1
66     21755   BRACKET     BATTERY CHARGER TERMINAL                 1
67     21762   COVER       BATTERY CHARGER BRACKET                  1
68     21763   POST        BINDING - REO - BATTERY CHARGER          1
69     21765   POST        BINDING - BLACK - BATTERY CHARGER        1
70     21767   STRIP       TERMINAL - BATTERY CHARGER               1
71     18311   RECTIFIER   DIODE - BATTERY CHARGER                  1
72     21778   HOLDER      FUSE - BATTERY CHARGER                   1
73     21779   FUSE        15 AMP - BATTERY CHARGER                 1
75     21780   SPACER      THREADED - BATTERY CHARGER               1
77     21781   BRACKET     BATTERY CHARGER MOUNTING                 2




                                                                  249
      YCB BATTERY CHARGER - FEBRUARY 1977




        --,    .


         ._- - - - - -
                           -       -- -
                                   _
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                               .




250
                   YCB BATTERY CHARGER - FEBRUARY 1977

REF    PN      r~Ar1E           REMARKS                  QUAN
 1     11454   FUSEHOLDER                                   1
 2     11464   FUSE             10 ASB                      1
 3     16750   BLOCK                                        1
 4     19123   SPACER                                       4
 5-1   22014   DIODE            ZENER                       1
 5-2   22016   DIODE            RECTI FI ER                 1
 6     22015   TRANSISTOR                                   1
 7     22034   HEATSINK                                     1
 8     21995   BRACKET                                      1
 9     21996   COVER                                        1
10     22019   STANDOFF                                     2
11     15139   JUMPER                                       1
12     13855   PLATE                                        2




                                                          251
      os:   MOUNTS - EXTERNAL COMPONENTS




252
                         DS:   MOUNTS - EXTERNAL Cm1PONENTS

REF     PN      NAr~E                 REf.1.Ll.RKS                           QUM
 1      17798   BRACKET               STOP Ci\GLE                              1
 2-1    13871   CLAMP                 CABl_ E                                  2
 2-2    13870   SHU1                  CABLE CLA!~P                             1
 3-1    16692   TEE                   SEA l>JATER DR/UN                        1
 3-2    16691   GUSHING               SEA IU\TER DRAPJ                         1
 3-3    11471   PETCOCK               SEA W!\TER DRAIN                         1
 4      16674   BRACKET               SHIFT LEVER                              1
 5-1    13870   SHIH                  CLAr~P                                   2
 5-2    13325   CLAHP                 SHIFT CAGLE                              2
 6      16694   HOSE                  SPECIFY LENGTH                           1
 7      13927   ELBOW                                                          1
 8-1    17293   CLAr-1P               HOSE                                     2
 8-2    16690   NIPPLE                WATER PUMP OUTLET AND ENG I NE HlLET     2
 9      16063   MOUNT                 REAR LEFT AND RIGHT                      4
10-1    13705   ISOLATOR              REAR                                     2
10-2    13660   ISOLATOR              FRONT                                    2
10- 3   15201   STUD                  ISOLATOR                                 4
11      16673   BRACKET               THROTTLE CAGLE                           1
12      16675   RAIL                  RIGHT AND LEFT                           2
13      16025   BRACKET               STARTER t>.10UrHING                      1
14      15768   BELT                  STARTER/GENERATOR                        1
15-1    16437   HUB                   CRANKSH!\FT PULLEY                       1
15-2    11868   KEY                   HUB LOCKING                              1
15- 3   15997   LOCKvJASHER           CRANKSHAFT PULLEY                        1
16      15998   PULLEY                CF~Ai'J KS H/\ FT                        1
17      16440   PULLEY                STARTER/GENERATOR                        1
18      16062   PUnE                  FRONT MOUNT                              1
19      11125   STRAP                 STARTER ADJUSTING                        1
20      16701   \~ASHER               SPECIAL                                  1
21      16511   CUP                   ISOLATOR RET!\INING                      1
22      16687   BRACKET               DECGr1PRESS ION LEVER                    1
23      16435   r~OTOR                STARTER r·10TOR/GErJCRATOR                1
24      20756   PLATE                 FLYWHECL HOUSING COVER                    1




                                                                              253
      WPD3:   MOUNTS - EXTERNAL COMPONENTS




254
                      WPD3:   MOUNTS - EXTERNAL COMPONENTS

REF    PN      NAME                 REMARKS                     QUAN
 1     16732   LATCH                PMEL COVER                     1
 2     16464   NAMEPLATE            ENGINE DATA                    1
 3     16461   NAMEPLATE            PANEL CONTROLS                 1
 4     16460   NAMEPLATE            BATTERY CONNECTIONS            1
 5     13436   BASE                                                1
 6     16476   SPACER                                              1
 7-1   16394   HARNESS                                             1
 7-2   13562   CLAMP                HARNESS                        2
11     16686   GAUGE                OIL PRESSURE - MECHANICAL      1
12     13328   TEE                                                 1
13     16471   CHANNEL              FRONT                          1
14     17269   NIPPLE                                              1
15-1   13709   ISOLATOR             REAR                           2
15-2   13660   ISOLATOR             FRONT                          2
15-3   15201   STUD                 FRONT ISOLATOR                 1
15-4   15210   STUD                 FRONT AND REAR ISOLATOR        3
16     16422   BRACKET              PANEL                          1
17     13396   CHANNEL              REAR                           1




                                                                 255
      WPD4:   MOUNTS - EXTERNAL COMPONENTS




256
                       WPD4:   MOUNTS - EXTERNAL   CO~lPONENTS


REF    PN      NAME                  REMARKS                                 QUAN
1      20753   STUD                  PANEL MOU~nI NG                            2
2      20752   PLATE                 PANEL MOU~nI NG                            1
3      20964   NAI,1E PLATE          PANEL CONTROLS - YCB                       1
4-1    20674   PANEL                 GENERATOR CONTROL - WITHOUT ELECTRICS      1
4-2    20749   PANEL                 GENERATOR CONTROL - COMPLETE               1
4- 3   20759   GROMMET               WIRE PROTECTING - CONTROL PANEL            2
4-4    20975   ~lARKER               TERMINAL BLOCK                             1
4-5    16695   BLOCK                 PANEL                                      1
4-6    16724   BLOCK                 PANEL                                      1
4-7    20974   BLOCK                 PANEL                                      1
4-8    11460   DIODE                                                            1
<+-9   16696   MARKER                PANEL                                      1
4-10   16725   ~~ARKER               PANEL                                      1
4-11   20975   MARKER                PANEL                                      1
 5     20751   ISOLATOR              CONTROL PANEL MOUNTING                     4
6      20760   HARNESS               ENGINE TO CONTROL PANEL                    1
7      16686   ~lETER                OIL PRESSURE GAUGE                         1
8      13340   ELBOW                 ENGINE LUBE OIL HOSE                       1
9      11981   HOSE                  ENGINE LUBE OIL TO OIL MANIFOLD            1
10     20755   MOUNT                 GENERATOR SUPPORT - REAR                   1
11     13709   ISOLATOR              REAR                                       2
12     13660   ISOLATOR              FRONT                                      2
13     17464   PUMP                  SEA WATER                                  1
14     16681   SW ITCH               UPPER                                      1
15     16722   SW ITCH               LOWER                                      1
16-1   11429   SOCKET                                                           1
16-2   11432   LAMP                                                             1
17-1   20757   SOCKET                                                           1
17-2   11467   LAI~P                                                            1
18-1   11454   FUSEHOLDER                                                       1
18-2   11464   FUSE                                                             1
19     20578   HARNESS               PANEL                                      1




                                                                              257
      WESTERBEKE 7:   MOUNTS - EXTERNAL COMPONENTS




258
              ~JESTERBEKE    7:   MOUNTS - EXTERNAL COf'1PONENTS

REF   Pf~     NA~1E                 REMARKS                        QUAr~


 1    19484   PUMP                  ASSEMBLY - FRESH WATER             1
 2    20695   PULLEY                ALTERNATOR DRIVE                   1
 3    21720   BELT                  ALTERNATOR DRIVE                   1
 4    11548   PULLEY                ALTERNATOR                         1
 5    20694   MOUNT                 ALTERNATOR SUPPORT                 1
 6    13660    ISOLATOR             FRONT                              2
 7    13705    ISOLATOR             REAR                               2
 8    11969   r'1AN I FOLD          OIL                                1
 9    11615   PLUG                  OIL ~1ANIFOLD                      3
10    19219   BRACKET               OIL MMIFOLD TO ENGINE              1




                                                                    259
      TYPE SSR (W7/DS ENGINES) &SSL (4-60 ENGINE) TRANSMISSION




260
      TYPE SSR (W7/DS ENGINES) & SSL (4-60 ENGINE)   TRANS~1   I SS I ON

REF   PN     NAf'~E           REMARKS                                       QUAN
 1-1 14998   HOUSING          HOUSING & PLATE ASSEMBLY - W7/DS ENGINES         1
 1-2 16310   HOUSING          HOUSING & PLATE ASSEMBLY - FOUR 60 ENGINE        1
 1-3 21882   HOUSING          HOUSING & PLATE ASSEMBLY - W7/DS ENGINES         1
 2   14993   GASKET                                                            1
 3   14990   PIN              ALIGNMENT                                        2
 4   14999   CAPSCREW         12 POINT                                         4
 5   13341   PLUG             PIPE                                             1
 6   14992   DIPSTICK         DIPSTICK AND VENT ASSEMBLY                       1
 7   14981   ARM              LEVER                                            1
 8   14975   PIN              CLUTCH ACTUATING                                 1
 9-1 14974   SHAFT            IDLER - SHORT - 14998 HOUSING                    1
 9-2 21883   SHAFT            IDLER - LONG - 21882 HOUSING                     1
10   14955   PIN              I DLER SHAFT                                     1
11   14950   O-RING           IDLER SHAFT                                      1
12   14983   IDLER                                                             1
13   14973   ~JASHER          THRUST - IDLER                                   2
14   14954   BEARING          NEEDLE ROLLER - IDLER                            1
15-1 14986   GEAR             DRIVER - W7/DS ENGINES & FOUR 60 ENGINE 2:1      1
15-2 16311   GEAR             DRIVER - FOUR 60 ENGINE 1.3:1                    1
16   14969   BEARING          BALL - ASSEMBLY                                  1
17   14952   RING             RETAINING                                        1
18   14971   SEAL             INPUT SHAFT                                      1
19   14962   RACE             THRUST - INPUT SHAFT                             1
20   14964   BEARING          NEEDLE THRUST - INPUT SHAFT                      1
21   14965   BEARING          NEEDLE ROLLER - INPUT SHAFT                      1
22-1 14976   SHAFT            IMPELLER                                         1
22-2 17217   SHAFT            IMPELLER                                         1
22-3 17217   SHAFT            8 BLADE IMPELLER - LEFT HAND THREAD              1
23   14872   SHAFT            OUTPUT                                           1
24-1 14985   CLUTCH           ~J7 /DS ENGINES                                  1
24-2 16314   CLUTCH           FOUR 60 ENGrr~E                                  1
25   14978   WASHER           CLUTCH FACE                                      1
26-1 14988   GEAR             30T - DRIVEr~ - W7/DS ENGINES                    1
26-2 16312   GEAR             30T - DRIVEN - FOUR 60 ENGINE 1.3:1              1
26-3 16313   GEAR             30T - DRIVEN - FOUR 60 ENGINE 2:1                1
27-1 14987   GEAR             26T - DRIVEN - W7/DS ENGINES                     1
27-2 16315   GEAR             26T - DRIVEN - FOUR 60 ENGINE 1.3:1              1
27-3 16316   GEAR             26T - DRIVEN - FOUR 60 ENGINE 2:1                1
28   14966   BEARING          NEEDLE ROLLER - GEAR                             2
29   14967   BEARING          NEEDLE ROLLER - BASE                             1
30   14960   RACE             THRUST - OUTPUT SHAFT                            1
31   14961   RACE             THRUST - OUTPUT SHAFT                            1
32   14963   BEARING          NEEDLE THRUST - OUTPUT SHAFT                     1
33   14953   RING             RETAINING                                        1
34   14968   BEARING                                                           1
35   14951   RING             RETAINING                                        1
36   14972   SEAL             OUTPUT SHA.FT                                    1
37   14957   KEY              OUTPUT SHAFT                                     1
38   14984   COUPLING                                                          1
39   14958   O-RING           COUPLING                                         1
40   14980   WASHER           COUPLING                                         1
41   14970   LOC KNUT         COUPLING                                         1
42   14996   SHAFT            LEVER AR~1                                       1
43   14997   ARM              LEVER                                            1

                                                                             261
      TYPE SSR (W7/DS ENGINES) & SSL (4-60 ENGINE) TRANSMISSION




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The information on this web site has not been checked for accuracy. It is for entertainment purposes only and should be independently verified before using for any other reason. There are five sources. 1) Documents and manuals from a variety of sources. These have not been checked for accuracy and in many cases have not even been read by anyone associated with L-36.com. I have no idea of they are useful or accurate, I leave that to the reader. 2) Articles others have written and submitted. If you have questions on these, please contact the author. 3) Articles that represent my personal opinions. These are intended to promote thought and for entertainment. These are not intended to be fact, they are my opinions. 4) Small programs that generate result presented on a web page. Like any computer program, these may and in some cases do have errors. Almost all of these also make simplifying assumptions so they are not totally accurate even if there are no errors. Please verify all results. 5) Weather information is from numerious of sources and is presented automatically. It is not checked for accuracy either by anyone at L-36.com or by the source which is typically the US Government. See the NOAA web site for their disclaimer. Finally, tide and current data on this site is from 2007 and 2008 data bases, which may contain even older data. Changes in harbors due to building or dredging change tides and currents and for that reason many of the locations presented are no longer supported by newer data bases. For example, there is very little tidal current data in newer data bases so current data is likely wrong to some extent. This data is NOT FOR NAVIGATION. See the XTide disclaimer for details. In addition, tide and current are influenced by storms, river flow, and other factors beyond the ability of any predictive program.