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Universal Diesel M 15 Parts Manual



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UNIVERSAL ATOMIC DTFSET.

       MODEL 15
         5411 (l1H.P.)

        SEA WATER COOLED




     PARTS MANUAL
           200138


     Universal Motors
                     For Serial No. Prior to 300072
                                                         Page No.
CRANKCASE GROUP-GASKET SET .                          1 - lA - 2 - 3
CYLINDER HEAD GROUP                                                4
GEAR CASE GROUP ··                                            5- 6
BEARING CASE GROUP ·                                               7
HEAD COVER GROUP · ·                                               8
BREATHER GROUP .                                              9 - 9A
CAMSHAFT GROUP .                                             10 -11
VALVE, ROCKER ARM GROUP                                          12
PISTON, CRANKSHAFT GROUP ·                                13-13A-14
FLYWHEEL GROUP . . .                                             15
NOZZLE HOLDER GROUP                                               16
FUEL CAMSHAFT GROUP                                               17
SPEED CONTROL PLATE GROUP                                         18
GOVERNOR GROUP                                                    19
NOZZLE GROUP .                                                   20
INJECTION PUMP GROUP .                                            21
STARTER GROUP     · . .                                      22 -23
FUEL FILTER GROUP                                                 24
ENGINE MOUNT GROUP .                                              25
TRANSMISSION GROUP ·                                          26 -26A
COUPLINGS . . · . .                                               26B
THROTTLE LINKAGE CONTROL GROUP ·                                  27
DYNAMO GROUP . . . . . .                                          28
INLET MANIFOLD GROUP.                                             29
EXHAUST MANIFOLD GROUP . .                                        30
THERMOSTAT .                                                      31
WATER PUMP ..                                              32-32A-32B
SPARE PARTS KIT                                                   33
INSTRUMENT PANEL .                                                33
WIRING DIAGRAM .                                                  34
 CRANKCASE GROUP




                                                                      B
                                                                 _ _ 22
#24
                                                           "Y.<::L-_--9
                                                                      21




                          230248             230416
  FROt·1 SERIAL NO.       300000       TO    300071

., ITEM   I   PART NO.                      DESCRI PTION              I   UNIT

      1        299351
                ---         Assembly, Crankcase                            1
      2                     Crankcase                                      1
      3       299352        Pluq. Expansion                                3
      4       299353        P1IJO EXD;:m" ion                              1
      5       ~~~X          CaD Seal ina        L~9906                     3
      6       ~~~X          CaD. Sealina        2999U7                     1
      7       299356        Plua Pin                                       5
      8       299357        Pluq. Pin                                      3
      9       299358        Plua Blind                                     1
   10         299359        Pin Straiaht                                   2
   11         299360        Pin. Straiqht                                  2
   12                       Pin PiDe                                       1
   13         300716        Pin. Pipe                                       2
   14
   15         299361        Li ner. Cvl i nder                              2
   16         299362        o Rinq                                          1
   17         ~OiIil~XX     Cover. l~ater       5UI/??                      1
  ·18         299364        Gasket vJater Cover                             1
   19         299365        Bolt                                            2
   20           '., .,      Hasher. Sprinq                                  2
   21         299366        Oil Pan                                         1
   22         299367        Gasket. Oil Pan                                 1
   23         299368        Bolt                                           14
   24         L~~LtlL       -P-fPEJUTNIF-UR r 1 L I tK
                                                                                 1
      CRANKCASE GROUP                        F~OM   SERIAL NO.   300072   TO




      ,.'




                                                                                  f2
                                                                               11 ·
                                                                                  L15




                                                                                       ;




       ITEt1          PART NO.                           OESCRI PTION              UNIT
            1       299351           Assembly, Crankcase . . . .                           1
            2     · N/A              Crankcase/order by No.1.                              1
            3     · 299352           Plug, Expansion                                       3
            4     · 299353 . .       Plug, Expansion    . STEEL·
                                                        .  . . . . NOT
                                                                   . ·BRASS                1
            5     . ~~~.             Cap, Sealing . . . .2·999Q6. .                        3
            6     · ~~~X·            Cap, Sealing.      ·2.999Q7.                          1
            7       299356           Plug, Pin . .                                         5
            8       299357           Pl ug, Pi n .                                         3
            9 .     299358         · Plug, Blind.                                          1
        10          299359           Pin, Straight                                         2
        11.         2993GO .       · Pin, Straight.                                        2
        12           N/A             Pin, Pipe . .                                         1
        13           N/A             Pin, Pipe    .                                        2
        14
       15             299361          Liner, Cylinder                                      2
       16             299362        o Ring.   . . . . . . . . . . . . . . . . .            1
301755 17         ·   ~}(m            Cover. Water(not Interchanoable w/299363.            1
       18         · 299364          · Gasket, Water Cover .     .                          1
       19         · 299753       . . Bolt(must use w/299751)                               2
       20
       21             x~~x· . . Oil Pan . . .          3.01151..                           1
       22         · 299367 .        Gasket, Oil Pan . . . .                              1
       23           299368 .        Bo 1t.                . . . . . .                   14
            24        299412         PIPE JOIN IT FOR FILTER
                                                                                               1a
CRANKCASE GROUP


      I
          #




                              .




                 ~Jrrr·3~34



                              230248                            230416
 FROM SERIAL NO.              300000                TO·         300071

I I
 ITEM         PART NO.                                        OEseR I PTI ON
 25
 26            299369             Washer Sorino                                       14
 27            299370             Pluo                                                 1
 28            299371             Gasket                                               i
 29            299372             Fil ter. Oil PUMP                                    1
 30              N/A              Bolt                                                 1
 31              N/A              Washer. Sprinq                                       1
 32            299373             o Rinq                                               1
 33            299381             Cartri dae Oil                                       1
 34            299374             Relief Valve Assemblv                                1
 35            299375             Body~ Relief Val~e                                   1
 36              N/A              Sorino                                               1
 37              N/A              Seat, Valve                                          1
 38              N/A              Ball                                                 1
 39             299376            o Rina                                               1
 40           . 299377            Gauqe, Oil (Dipstick)                                1
 41             299225            Dipstlck Tube                                        1
·42             299226            Dipstlck Tube Gasket                                 1
 43             299379            Bolt                                                 2
 44             299380            Hasher. Sprinq                                       ?
 45
 46           L'j'j/Lb            fUJ I-U" I UK J    1'11'1     lUll C3   I~ I'   I
 47
 48
                                                                                           2
                    CRANKCASE GROUP------

            ,                        '.
...   '
          .,'
                .   ~    .-.   ,,'




                                                                                                    8
                                                                                             , -_ _ 22

                                                                                            ';;.G_--9
                                                                                                    21




                                                     230248                  230416
                    FROM SERIAL NO.                  300000            TO    300071

            I I     ITEM                  PART NO.                          OEseRI PTI ON

                        49                              Bolt                                             1
                        50                              Wi'l~hpr                                         ~
                        1:\1
                        I:\?              298663        Sender Oil 9                                     ~



                                          256735        Complete Gasket Set                              1




                ~.




                                                                                                             3
CYLINDER HEAD GROUP

                                             \~




                                                                 G


                                                                 9




                       17
                       ·16



                                                                 NOTE: . PIN 299382CYLIN ER
                                                                                   HEAD SSY
                                                                       CONSISTS OF ITEM #/S
                                                                        6,7,8,9,10,lL 1



                             230248           230416
  FROM SERIAL NO.            300000     TO    300071

 I ITEM I   PART NO.                              DESCRI PTION               iUNIT
    1         N/A               Hook, Engine                                    2
    2         N/A               Stud                                            2
    3         N/A               Nut                                             2
    4         N/A               Washer, Sprinq                                  2-
    5       299382              Assembly. Cylinder Head                         1
    6           N/A             Cyl inder Head ~FF iJ.r;                        1
    7       X   }.(~   ~x       Cap_, Sea 1i nq     ?qqqnS           lRmm       3
    8       X    ~~    ·X       Cap, Sealing        ?qqqnh           lRmm       1
    9          Ie 3 It>         Plug, Blind                                     L
   10        299386             Guide. Valve                                    2
   11        299387             Combustion Chamber                              2
   12        299388             Bolt. Cyllnder Head                             ~

   13        299389             Stud. Cyllnder Head                             L
   14        299390             Nut. Cylinder Head                              L
   15        299391             ~Jasher. Plain                                 10
   16        299392             Gasket, Cylinder Head                           1
   17        299393             Shim, Cylinder Head Gasket                      1
  ·18        299394             Guide. Exhaust Valve                            L
   19
   20
   21
   22
   23
   24
                                                                                     4
                                           ~
                                    ,"     .
                                         ·..: 1 '
                                           ~    ,',
                                                                              ·




                                                                                              16 17 "   15




                                                                                              ,   "
                                                                                                  "



                                                                                      · 12


                                                                          ,       .
                                                2




    ~TEM  L~P:-:A:RT~-NO""'::.~~~===-TT(O)_-~~~-g:&4li~Jfr-_-----
      FROM SERIAL NO



              ~99396              Plu~. pi~J>e.2!:.
         2 -r--'299411        I                           _DESCRIPTION                                               --.-
                                                                                                                             -I
                                               -=;;~~~========~~~~~~=--~'
         1
         3
    ...:. 4
            1
           -r---199395            Assemblv                -
                                                             Case
                                                                         I                               -

                  ~9398                 SR:.,====
                                             . . rc~ ;~n-__
                                                          .9.-====_-1
                                                              t= = = = = = = = =-= ~~
                              1                                                                                          UNIT
    L    5        ---=NI A    TOp Rl no                                                                                   1 -::::,
         6
                  ~
                  ~99397           ;n St    t -


  11~ ~402                                -====--=====- ~=
         7                        Gasket ."Gea                                                                             -Z
         8    I     299399        Bolt
                                  B            r ..:!§e                                                      -              3
                                                                                                                            1-
                    299400    olt                             -


                                ~asher,
              I    :::W401-JlOlt


                    ~404
    [n T                        Bolt                                                                             --<       4-


  115 ~05                                                                       11~
                                         no_=========-=--=--=-======_===_-=-l R
      12 1 l22403             I Bolt                              -                     - -
  14'-13 T- 299412                       SDr;
                                                                                     =i
                                                                                    1~
                                s'De, Joint -                                                                    -          1


                      ~ B~~tket. pu~============_±I=1~
                                Aeal , Oil    -

                                             ~
                                                                                                                  -L-
  19 <~                         ~asher, iD~
    [16             2.22106   I Gssemblv:Gn p--
    ....J7                    I                     Oil


                                             u.!:.!Y~v~e===--====tl---               ~
        18            .fA                                                                                            -           -
              I                                     sorino--====--=====-t


  '-~2
  E
                                               -=-====_-=====t-
    L20
    1'21      1     299408
                    299409    I  ear, Feathe
                              I Kev.   0,1 PIurn                                                                         _l -
                                                                                                                           '14



  ""i~
              1
    L-        T     29m3          Nut                     r                                                                          I




  - . ~ . l . - _ . N I . / J A
                        N1A                                                       r-W
                          ~                     _========-=--=--=-========t~-=-1
                              I Washer CI aw                          _
                                                                                  r+-=l
________- _____________ --------====±1j~IC
              T     299ill      COVer'                                -
                              I Gasket                                -           r-+-j
                                  Stud
                                                                                                                                     I
GEAR CASE GROUP




                                                                  15




                                                             ..

                                               .
                                                        ..
                                                   .".....
                              .   .




  I I                     .
      FROM SERIAL NO          230248   TO
      ITEM                    30000g
  _          _ PART NO.           I'        DESCRIPTION




                                                                       6
  . BEARING CASE GROUP
,.-..-=-=-~..;..;...;;-=---=..;.....;..=;...-.;::;;.;....;;....;:;....;;;...:..-----.-   ----.-- - - - - - - - - - -
                                                                                                     10




                                                                                                 ·- 6     8     7   to   11




                                                                                                   f2
                                                                                                   ·
                                                                                           ..       l3
                                                                                                . 1.. ·
                                 . 17 - - - - - ( : ' i

                               ··16-_~                                             OVERSIZE REAR SEAL WITH CRANKWE R RING
                                                                                . ·SEAL # 301085
                                                                                   BEARING COVER - 301086
                                      30248
             FROM SERIAL NO .--"3,Q,10~OQJ.I,,o.....
                                                o_ _ _TO                  300071

          I I
            ITEM          PART NO.                                          DESCRI PTI ON
               1            299414                   Assemblv Case Main Bearina                                               1
               2              N/A                    Case. Main Bearina/order by Item                     #1                  1
               3              N/A                    Case Main Bearina/order by Item                      #1                  1
               4            299415                   Bolt~ Be_arin_aCas_e                                                      4
               5            299416                   Washer~ Bearina Case                                                      4
               6            299417                   Gasket. Bearina Case                                                      1
               7           AArtffi;..AA              Cove~~ Bearin~ Case    5UU144                                             1
               8            299418                   Gasket~ Bearina Case Cover·                                               1
               9              NLA                    Bolt                                                                      9
              10              N/A                    Washer~ Spring                                                           17
              11              N/A                    Bolt                                                                      8
             12             299419                   Sea 1, Oil KtAK                                                           1
             13             299420                   Assembly Case, Main Bearing                                              1
             14               N/A                    Case, l1aln Bearing/order by Item                    #13                 1
             15               N/A                    Case, Main Bearin~/order by Item                     #13                  1.
             16               N/A                    Bolt, Bearing Case                                                        1
             17             299421                   Washer, Bearing Case                                                      1
            ·18
             19
             20
             21
             22
             23
             24
                                                                                                                                    7
HEAD COVER GROUP

                                                                         17 14        13




        3--~~~~~ ~~F~__- -
        4 - -_ __

        S------\.



     , 1---·                                                            ... ...
                                                                             "
                                                                                  ~




        2---.1




                              230248                       230416
 FROM SERIAL NO ._"'-lo3Ql.'>.lQ~OO.L\..OL..--__TO_..>l.3Q!o/.lOJ..l.Ou.7....
                                                                          1 _ __

I I
 ITEM        PART NO.                                       DESCRI PTION                   IUNIT

   1          299455                Cover Cvlinder Head                                      1
   2          299456                Gasket Head Cover                                        1
   3          299457                Nut Heild Cover                                          2
   4           29945R               W"c;hpr       Hp;:ln f:nvpr                              2
   5           299459               Gasket. Nut                                              2
   6           299460               Cover Decomoression Hole                                 2
   7           299461               Gasket                                                   2
   8           299462               Bolt                                                      4
   9           299463               Washer. Sorina                                            4
  10           299464               Plua. Oil Filler                                          1
  11           299465               o Rina                                                    1
  12           299466               Assembly Shaft, Decompression                             1
  13           299467               Bolt~ Decompression                                       2
  14           299468               Nut                                                       2
  15           299469               o Rina                                                    2
  16             N/A                Stopper. Decompression Shaft                              1
  17           299470               Holder, Decompression Wire                                1
 -18             N/A                Bolt                                                      2
  19           299471               Sprina Decomoression                                      1
  20             N/A                Bolt                                                      1
  21             N/A                Washer, Spring                                           l
  22
  23
  24
                                                                                                   8
BREATHER GROU.P



                                           ."   ·   I




                                           ..                            9




                         11    ..
                              12    13

                                                    ..   ""




                     ~5",""8&.1.1.a_g3,,,--_ _TO· ~ggd'Y
  FROt·1 SERIAL NO .__

 I I
  ITEM      PART NO.                                     OESCRI PTI ON       I
                                                                             UNIT

    1        299422                Assemblv. Breather                            1
    2          N/A                 Breather                                      1
    3          N/A                 Plate E1ement                                 1
    4        299423                Gasket Cover                                  2
    5          NA                  Element. Breather                             1
    6          NA                  Oil Shield. Breather                          1
    7          NA                  Bo1t                                          2
    8          N/A                 ~Jas her. Sori no                             2
    9        299424                Pioe. Breather                                1
   10          N/A                 Clarno. Pioe                                  1
   11        299425                Assembly Pumo, Fuel                           1
   12        299426                Gasket. Fuel Pump                             1
   13          N/A                 Stud                                          1
   14          N/A                 Nut                                           1
   15          N/A                 Washer. Sorina                                1
   16        299427                Assembly Pioe. Fuel                           1.
   17          N/A                 Pioe. Fuel ..                                 1
  ·18          N/A                 Clio. Pioe                                    2
   19        299428                Joint Eve                                     1
   20        ")nnt:;?~             FIIFIRFTIIRN RRllrf(FT
   21        ?qqg-'ll              Hn~F")l1hll T n x ")-1/?1I IONr,
   22
   23
   24
                                                                                      9
BREATHER GROUP                                      FRDr1 SERIAL NO. 300072   TO
                         ."
                                    · --
                   '.

                                                          .   :
                                    16
                               ,- __
                                  .A_.~




                              .18 .17                                                .    .'
               ;

                                                                                          .......




                    '.




ITH1           PART NO.                                       OESCRI PTION         UNIT

  1 .
  2
  3 .
 4 .
 5     .
 6     .            N/A                   · . Oil Shield, Breather.                  1
 7     .
 8     .
 9     . · ·       299424  Pipe, Breather . . .                                      1
10     .            N/ A  ·
                      . . Clamp, Pipe . . . . .                                      1
11         .          · . Assembly, Fuel Pump .
                   299425                                                            1
12     . · ·       299426 .Gasket, Fuel Pump .                                       1
13     .      N/A        · Stud. . . . . . . . . . . . . . . . .                     2
14     .      N/ A  · . . Nut . . . . . . . . .                                      2
15     .      N/ A    · . Washer, Sprin9 . . .                                       2
16     . . . 299427   · . Assembly, Pipe Fuel . . . .                                1
17     .      N/A        · Pipe, Fuel/order by no. 16 . . . · .                      1
 18           N/A          Clip, Pipe . . . .                                        2
19     . . . 299428        Joint, Eye . . . . .                                      1
20     .      N/A · . . Plate 1, Element . .                                         1
21     .      N/A        · Plate 2, Element . .                                      1
22            N/A          Element, Breather . .                                     1
23     .      N/ A         Screw, With Washer                                        2
24     .      N/A        · Joint, Breather Pipe                                      1

                                                                                               9a
CAMSHAFT GROUP.
                                                     .   ~   ."           ' .




                                            2).'" .,....yII
                                           . : .:. . . .~..
                                                                                       ~ ____~ __ ~
                                                                                        2S    .             ,
                                                                      /     r-:------- L - - - - - __ ""\   \



                                                                  ·         D    ).il1~



       .   .




                  9   G   11   12


                           230248               230416
  FROH SERIAL NO.          300000         TO    30P07l

 I I
 ITEM          PART NO.                          DESCRI PTI ON                                IUNIT
   1           299472           Taooet                                                            4
   2           299473           Rod Push                                                          4
   3           299474           Camshaft Assemblv                                                 1
   4             N/A            Camshaft                                                          ~
   5             N/A            Pluo. Blind                                                       2
   6           299415           Gear Camshaft                                                     1
   7           299476           Kev. feather                                                      1
   8           299477           Stoooer. Camshaft                                                  1
   9             N/A            Cir-Clip. External                                                 1
  10             N/A
  11             N/A            Bolt                                                               2
  12             N/A            Washer. Sprino                                                     2
  13           299478           Idle Gear Assemblv                                                 1
  14             N/A            Idle Gear                                                          1
  15           299479           Bushin.Q..... Idle Gear                                            2.
  16           299480           Collar 1 Idle Gear                                                 1
  17           299481           Collar 2~ Idle Gear                                                1
 ·18           299482           C.ir-Clio Idle Gear                                                1
  19           299483           Shaft. Idle Gear                                                   1
  20             N/A            Bolt                                                               3
  21             N/A            Washer Sorina                                                      3
  22           299484           Gasket OIP Pump                                                    1
  23           299485           Bolt                                                               4
  24             N/A            14asher. Sori no                                                   4
                                                                                                            10
CAMSHAFT GROUP
                                                  22



 .       13        :.:\~                ...
 c----- l ----:\
 1S t4 15
                         -




     ,        .




                              11   12



         FROM SERIAL NO. 300000                  TO    30007J

     I ITEM I      PART NO.                            DESCRI PTI ON   I I
                                                                       UNIT
       25             N/A
       26           299486.        Cover                                1
       27             NIA          AsseiTiblv   Irllinn                1
       28             N/A          Adjustina Bolt Assembly             T
       29             N/A          Ad.iustinq Bolt                     1
       30             NJA.         Sorinq                              1
       31             N/A          Nut                                 1
       32             N/A          Nut                                 1
       33             N/A          Gasket                              7
       34             NlA          Cao                                 1
       35
       36
       37
       38
       39
       40
       41
      ·42
       43
       44
       45
       46
       47
       48
                                                                              11
VALVE. ROCKER ARM GROUP




                       230248          230416
   FROM SERIAL NO.     300000      TO 300071

  IITEM I   PART NO.                     OEseR I PTI ON   lUNIT    I
     1      299436         Valve. Inlet                      2
     2      ?qq417        .Valve Exhaust                     2
     3      299438         Sprina. Valve                     4
     4      299439         Retainer Valve Sorino             4
     5      299440         Coll et. Va 1ve Sori no           8
     6      299441         Seal. Valve Stem                  4
     7      299442         CaD Valve                         4
     8      299443         P.ssemblv Shaft Rocker            1
     9         N/A         Rocker Arm Shaft                  1
    10         N/A         Set Screw                         2
    11      299444         Bracket. Rocker Arm               2
    12      299445         Stud                              2
    13      299446         Nut                               2
    14         £Ii/A       ~Jasher Pl ai n                   2
    15      299447         Set Screw                         1
    16      299448         Hasher                            4
    17      299449         Spring, Rocker Arm                1
   -18      299450         Clr-Clip, External                2
    19      299451         Rocker Arm Assembly               4
    20         N/A         Rocker Arm                        4
    21      299452         Bushing, Rocker Arm               4
    22      299453         Screw, Adjusting                  4
    23      299454         Nut                               LJ.
    24
                                                                       12
PISTON, CRANKSHAFT GROUP                               Serial No. Prior to 300072




               ··     II'




                                           .
                                           ~.    ..
                                                                         '.:
                                                                               28 26     28

                                                   .   .   .       '".




                23. 24 22        25            ·30d779 ;2~M(~008) ROD BEARING 2
                                                300780 .4MM(.016) ROD BEARING - 2
                        230248
   FROM SERIAL NO.      300000        TO       300071

  I I
   ITEM   PART NO .                             OESCR! PTI ON                                IUNIT   I
     1     299487        Piston                                                                2
     2     ?qQ"4"AA      A.. sembl y Pi stnn Rina                                              2
     3        N7A        c~~~ ·  ...... 'don Rinn                                              2
     4       -riTA       Comoression Rino                                                      2
     5        N/A        Oil Plua Assembly                                                      2
     6       N1A         Oil Rina                                                               2
     7        NIA        Exnander Oil Rina                                                      2
     8     ?qq4Aq        Pi .. ton Pin                                                          2
     9     299490        Cir-Clio. Piston Pin                                                   4
    10     ~ql           Connectina Rod Assembly                                                2
    11        N/A        Connectina Rod                                                         2
    12      299492       Bushina. Piston Pin                                                   --Z
    13      2994q~       Bolt Connectina Rod                                                    4
    14     299494        Connecting Rod Bearina                !J. I. fill \I1="~ (P IP~ \     'lwb
    15      299495       Crankshaft Assemblv                                                   1
    16        NA         Crankshaft                                                             1
    17        NA         Plua. Pin                                                              2
   ·18    xxm rJrf...XXX Seal Oil               ?QQQl1Q                                        T
    19    xxm'llAXXXXX Bearina                  ~n                                              1
                                                                                                1
    20        N/A        Gear. Crankshaft
    21      299496       Key. Feather                                                          T
    22        N7A        Oil Slinaer                                                            1
    23      299498       Collar Crankshaft                                                     -I
    24      299499       a Rina                                                                T
                                                                                                         13
     PISTotL           CRA~JKSHAFT   GROUP    FRO~1   SERIAL NO.    300072   TO




..   '




                                                                                     .... :   .

                                                                                                  .-
                                                                                                  -0, .




     ITEM             PART NO.                        DESCRIPTION                  UNIT
          1   .·        299487      Piston. . · · · · · · ·                          2
          2   .         299488 .    Assembly,
                                · Compression  Piston Ring.                          2
          3
          4
              .
              .
                         N/A
                         N/A
                                                 Rin~
                                  · Compression Ring   i
                                                                          ···.       2
                                                                                     2
          5   .          N/A      · Assembly, Oil Ring ·                             2
          6              N/A        Oil Ring · · · · ·                   ····        2
          7   .          N/A        Expander, Oil Ring                               2
          8   .   ·     299489      Piston Pin. · · · ·                              2
          9             299490      Cir-Clip, Piston  Pin ·                          4
         10             299491 .    Assembly, Connecting Rod                         2
         11   .·         N/A        Connecting Rod/order by no. 10                   2
         12 .         · 299492      Bushing, Piston Pin · · · ·                      2
         13.          · 299493      Bolt, Connecting Rod . . · ·                     4
         14 .         · 299494    · Bearing, Connectin9 ~od . ·
                                · Assembly,                                          4
         15             299495 .               Crankshaft .
                                · Crankshaft/order                                   1
         16 .            N/A                          by no. 15                      1
         17 .            N/A        Pl ug, Pin . · · · · · · · · ·       ··          2
         18 .            N/A      · Seal, Oil · · · · ·                              1
         19 .            N/A        Bearing . · · · · ·            ·     · · · ·     1
         20              N/A        Gear, Crankshaft                                 1
         21             299496      Key, Feather · ·         · · · ·                 1
         22 .           ~!/A        Oil Slinger. · · ·                               1
         23            299498 . ·   Collar Crankshaft                                1
                                                                                                       13a
PISTON. CRANKSHAFT GROUP




                         23. 2' 22   20 25

                            230248                 230416
       FROM SERIAL NO.      3000QO            TO   30007l

     I ITEM I PART NO.                             OESeR! PTI ON

       25     299500           SearinQ_    Crankshaft                      l
       26     299501           Bearino.   -C:riulkshaft                    4
       27     299502           Rearina     Side                            2
       28     299503           Bearing,    Side                            2
       29
       30
       31
       32
       33
       34
       35
       36
       37
       38
       39
25
25
      )00
       M
             30075?
             3007S3
                                 ?MM
                                 llMM
                                        IINnFR~T7F
                                             /I     /I                         ,
                                                                               1

26    .~     300754              ?MM         11     /I
                                                                               ?
26     00    300755              llMM     II        /I
                                                                               ?
       44
1      %X    301 R3S             t;MM   nVFR~T7F                               ?
2      %X    301836              5MM    OVFR~T7F         RTNr,~    (~FT)       ?
       47
       48
                                                                                   14
FL YWHEEL GROUP

                                                    1
                                               r:-.....l--~
                                               3        2




                                                                              10

                             230248                      230416
   FRm1 SERIAL NO ._3..u.,O/.l.lOl.l.\Oo.u,.OL--__TO     300071

              PART NO.                                        DEseRI PTI ON        IUNIT I
    1          299504              Assemblv Flvwheel                                 1
    2             N/A              Flvwheel                                          1
    3         299505               Rino Gear                                         1
    4         299506               Bolt .Flvwh,:.,:.l                                5
    5         299507               Washer. flvwhee 1                                 1
    6         299508               Plate. Rear End                                   1
    7         299509               Pin~ Straight                                     1
    8         299510               Bolt                                              8
    9         299511               Washer--, Spring                                  8
   10         299512               Starter Assembly                                  1
   11         299513               Gasket                                            1
   12         299514               Bolt                                              2
   13         299515               Washer~ Sorinq                                    2
   14
   15
   16
   17
  -18
   19
   20
   21
   22
   23
   24
                                                                                             15
 NOZZLE HOLDER· GROUP
r------------------.---- . -.                                                         '.



          12'~-"""t·


                                                                                 6



           ...                                                          ...-, .
                                                                              .-' 7




                                                                .   .
                               230248          230416
     FROM SERIAL NO.           300000      TO 300071

   I I
   ITEM          PART NO.                       OEseRI PTI ON                         I I
                                                                                      UNIT

      1             N/A           Cover Iniec:tion PumD                                    1
     2           299516           Gac;kE>t RrE>athE>r                                      1
     3              N/A           Bolt                                                     4
     4              N/A           H;'!c;hpr Snrinn                                         4
     5           ~J~ (00Xf;(      Nozzle Holder'Assemblv            -?~7si7                1
     6           J&::1l~ l~       Nozzle Holder Assemblv            ?QQ7QQ                 1
     7           299519           Gasket                                                   2
     8           299520           Pipe, Fuel Over Flow                                     1
     9           299521           Pioe. Injection                                          1
    10           299522           Pioe In.iection                                          1
    11              N/A           Clarno. Pioe                                             1
     12             N/A           Clamp, Pipe                                              1
     13             N/A           Screw With Washer                                        1
     14          299685           Glow PluQ                                                2
     15          299523           Cord. Glow PluQ                                          -1
     16          299524           Clip, Pipe                                                Z
     17
    ·18
     19
     20
     21
     22
     23
     24
                                                                                                16
FUEL CAMSHAFT GROUP




                                   ...     ,
                                           .,        '   .                : 20 21
                                                                                             \.



                                                                                                            2

                            24




                                                                                    '   ..

                                   ..                                          "
                                                                                                  Q
                                                                                                      ~Q




                                                             .
                                                                  (~
                                                                 7~   ,
                                                                          '   ..
                                                                  lJ8
  HI    10


                                 30248
   FRat., SERIAL NO.          300000            TO           30Q071

  rITEM      I   PART NO.                                    OESCRI PTI ON                             I I
                                                                                                       UNIT
        1        299525            Assemb1v Pumo In.iecti on                                               1
        2        299526            Shim Iniection                                                          5
        3        299527             Bolt                                                                   2
        4        299528            Stud                                                                    2
        5        299529            Nut                                                                     2
        6          N/A             Washer. Sorino                                                          2
        7        299530            Fuel _Camshaft AS_!iemblv                                               1
        8          NA              Fuel Camshaft                                                           1
        9         v~'fi.vvv        Bearina Ball      ~nnlCLt;                                              1
       10          fCA             Gear. Injection Pump                                                    1
       11        299531            Key~ Feather                                                            1
    12             N/A             Sleeve. Governor                                                         1
    13             N/A             Cir-Clio. Sleeve                                                         1
    14           299532            Case Governor Ball                                                       1
    15           299533            Ball                                                                    30
    16             N/A             Cir-Clip. Case                                                          1
    17           299534            Ball                                                                    8
   ·18           299535            Ci r-Cl io External                                                     1
    19
    20           299536             Bearinq. Ball                                                          1
    21           299537             Cir-Clip. External                                                     1
    22             N/A              Stopper. Camshaft                                                      1
    23             N/A              Bolt                                                                   2
    24             N/A              Washer. Sprino                                                          2
                                                                                                                17
SPEED CONTROL PLATE GROUP




                              .   , . ".             .
                                                     '



                                                                                          17

            .. ,.                                                                         18

r----..:------'--------:"\
         .·          . 2·
                           .                                                              19
               r----------J--~----
               8     7    654                  3
                                                   __i                                    23
                                                                                          24
                                                                 ~. .
   ""
                                                           ....
                                                                        ....
                                                                               ~-.. .
                                                                               ,"


                          .   ..      .
                                                         ..... :..~:.   .



                           230248               . 230416
                           3~QO~Oo/.lolO~Q_ _TO . 300071
    FROM SERIAL NO .:..--....

 I I
   ITEM       PART NO.                                                      DESCRIPTION   I I
                                                                                           UNIT

        1      299538                      Assembly Apparatus Fuel                             1
        2        N/A                       Fw:·' Ass£mblv Aonaratus                            1
        3           lUA                    Bo_dy Fuel Apparatus                                1
     4              N/A                    Pin Fuel Aooaratus                                  1
     5              N/A                    Snrino                                              1
     6              N/A                    Soacer                                              1
     7           N/A                       Set Screw                                           1
     8           NlA                       Nut, Lock                                           1
     9           N/A                       Gasket                                              z
    10           N/A                       Nut. Cap                                            1
    11           N/A                       Cap                                                 1
    12         299539                      Lever. Speed Control                                1
    13         299540                      Key, Feather                                        !
    14        ~~r4(                        o Ring             ?QQS41                           1
    15         299542                      vJasher. Plain                                      1
    1£         299543                      Nut                                                 2
    17        ~~1(4(                       Plate, Friction    ?QQS44                           1
   ·18           N/A                       Plate Speed Control                                 1
    19         299545                      Gasket. Control Plate                               1
    20           N/A                       Bolt                                                4
    21           N/A                       vJasher. Spri nq                                    i
    22           N/A                       Stopper                                             1
    23         299546                      Wire                                                1
    24         299547                      Lead, Sealinq                                       1
                                                                                                   18
GOVERNOR GROUP




                   \




                                                                                   .   .



                                                                      t'       .
                                                                   ~;
                                                                      15·
                                                                           ,
                                                                      .~4
                                       15     16



                             230248                230416
  FROt·1 SERIAL NO.          300000      TO        300071

 j'ITEM     I   PART   ~O.                         DEseRI PTI ON                   .I I    UNIT

     0            N/A           Sprinq. Start         ?qgg?g                                1
     ''Ii         N/A           SprinQ                ':Sm':S !:iF;                         1
     [)           N/A           Governor Lever Assembly ~nn~Ql                              1
    4             N/A           Fork I~v~r Aic:pmhlv                                        1
    5             N/A           Fork I~vpr Ac:c;emblv                                       1
    6             N/A           Fork Lever                                                  1
    7             N/A           Pin Fork lev~r                                              2
    8             N/A           Pin. Fork Lever                                             1
    9             N/A           Fork Lever                                                  1
   10             N/A           Sh~ft   Fork Ipv~r                                          1
   11             NA            Bolt                                                        1
   12             NA            \4~sher  Snrina                                             2
   13             NA            Fork Lever Holder                                           1
   14             N/A           Bolt                                                        1
   15             N/A           Bolt                                                        2
   16             N/A           Washer Snrina                                               2
   17
  ·18
   19
   20
   21
   22
   23
   24
                                                                                                  19
NOZZLE.GRO


 .3         .
            .
            '.     .6
                            7
                                 .        .
                                                8        . 9      11    10         13   12


                                     . ..
                                                                              ..




                                     ..
                                 1{
                                          3'~
                                                         .
            5
                                          6~12' .




      FROM SERIAL NO.       300000                  TO       300071


  IITEM I        PART NO.                                     OESeR! PTI ON                  ) UNIT   I
       1         XMM(X          Nozzle Holder Assemblv 299787                                    1
       2         )(bl~)(        Nozzle Holder -.Assatbly 29~188                                 _1
       3           N/A          Nut                                                             ~
       4           N/A          Joint. Eve                                                      1
       5           N/A          Joint Eve                                                       ~
       6         XKMCXXX        Washer Plain             5Ul151                                 1
       7           N/A          Nozzle Holder Bodv                                              1
       8          lUA           WasheL. Adiustinq                                                1
       9           N/A          Sorinq Nozzle                                                    1
      10           N/A          Piece Distance                                                   1
      11.
      12
                   N/A
                   N/A
                                Rod. Push
                                Nut Nozzle                                                      ,
                                                                                                1
                                                                                                ,
      13           NLA          Pi ece_~ Nozzle
       14
       15
       16
       17
      ·18
       19
       20
       21
       22
       23
       24
                                                                                                          20
· INJECTION PUMP GROUP
                                                                       . 7·

                                                                         8
                                                                         5
                                                                         6
                                                                       -4


                           ~'9
                                                                         3




                                   10--~




                              o 48
    FROM SER IAL NO .~3"""OOw..OLJJ.O......
                                                230416
                                      O_ _ _TO_~30
                                                 .....
                                                    0 .....
                                                        0...-7]'--__

   IITEM I    PART NO.                              DESCRIPTION
      1      299525             Injection Pump Assemblv                           1
      2         NIP.            Hous i no. Pump                                   1
      3         N/A             El emenL Pump                                     2
      4         N/A             Valve Deliverv                                    2
      5         N/A             Sori no Del i verv Va] ve                         2
      6         N/A             Gasket Deliverv Valve                             2
      7         N/A             Holder Deliverv Valve                             2
      8          N/A            o Rinq                                            2
      9          N/A            Tappet Assemblv                                   2
     10         N/A             Pin~ Ta~Qet Guide                                 2
     11         NLA             Pin. Clarno                                       2
     12         N/A             Spring, Plunger                                   2
     13         N/A             Seat. Sprina Upper                                2
     14         N/A             Seat. Sorinq Under                                2
     15         NJ_A            Shim                                              1
     16         N/A             Rack. Control                                     1
     17         N/A             Sleeve. Control                                   2
    -18       XXg})ro(XXX       Screw                                  "lnllh"l   1
     19       XX~XXX            Gasket                                 ')QQR7"l   2
     20       299748            Screw. Air Bleeder                                1
     21       299749            Gasket                                            1
     22         N/A             Collar                                            1
     23         N/A             Washer, Spring                                    1
     24         N/A             Plate, Adjust                                     1
     25         N/A             Bolt Pl a te .Adj ust                             1
                                                                                      21
STARTER GROUP


                                                                  10
                                                                              [~~l~rrlcamf~;
                                                                              Universal Motors




                                                                                 2<   2S 2627




                       J                 "    IS    17   II
                       L -   -   -   -   1- - -      .....I L -        r-.J
                                         13                            19




 FROM SERIAL NO .-""'30
                      .....
                         0.".O""'OOo<..-_ _TO 30007]

ITEMI    PART    NO.                               DEseRI PTI ON




                                                                                                 22
START ER GROUP                                (CoNTINUED)




                                                                    10.                   rITrhTlli11b5ffi1
                                                                                          Universal Motors'




                           I                   I. 15       II   20         18   I        13
                           L -    -   -   -    1- - -     ..J L -     r-.J
                                               13                     19            21        22




 FRO~1   SERIAL NO ~           300QOO               TO     3000Z]

I'ITEM   I   PART    NO.                                 DESCRIPTION                                          I I
                                                                                                              UNIT



H~                              ~;~~~;~Re~=-
                                                                                                              I:~
               N/A
               N/A
               N/A                Cap. End F arne




                                                                                                                     23
FUEL FILTER GROUP




                                                                     10




                                                           9




   FROM SERIAL NO .-.a.Il30~0w.0Ul.OO.L.--_ _TO   300071

 I I
  ITEM       PART NO.                             DEseRI PTI ON           I I
                                                                          UNIT
    1            N/A            Fuel Pipe Assembly                          1
    2            N/A            Fuel Pl0e                                   J
    3        298605             Clin Pine                                   l
    4        298853             Fu~l Filter Assemblv                        1
    5          N/A              Cnvpr Filtpr                                1
    6        ?qAAI:\4           Fllf=ll Filt~r El~m~nt                      1
    7      )()(~)()(            Pluo Fil ter Breather          ?QQR~~       1
    8      )( X YNII'JA   x)(   o Rino                         ?qqgSFi      1
    9        299029             Bracket Fi 1ter                             1
   10        ?~1059             Bnlt                                        2
   11        230142             Nut                                         2
   12            N/A            Fuel Pine Assemblv                          1
   13        298567             Pioe, Fuel Filter To Enqine                 1
   14        298461             Lock Washer                                 l
   15
   16
   17
   18
   19
   20
   21
   22
   23
   24
                                                                                 24
                                                                         z.




       FROM SERIAL NO. 300000        TO-->ol.\.l.l.IW~_ _


     IITEM I .PART NO.                     DEseRI PTI ON          IUNIT I
        1     289232       Flexible Mount (3 and 4 Point)         30r4
        2     299102       Mountina Brad~t Front (3 Point)           1
        3     299254       FnainF> Mnunt-Port (4 Point)              1
        4     299256       EnainF> Mnunt-Sti'lrhnarn (4 Pnint)       1
        5     298506       H~x Hd Can Screw 10MM x 1. 25 x 30MM      8
        6     298461       I nd Wa ~hF>r lOMM                        8
        7     29R4'l6      Fli'lt Wac::hpr lOMM                      8
        8
1A     )QX   300514        FLEX   MOlJNl   (~OFTFR)               ~/l!
       10
      xoo.   '300?R4       1hll MnllNT pnRT ~ Tn!="                 ,
      200(   300286        Ifill MOIINT ~TARRnARn ~TliF             1.
       13
       14
       15
       16
       17
      18
      19
      20
      21
      22
      23
      24
                                                                              25
                                   p'rior to Serial No. 300072




II




     FROM SERIAL NO.      300000       TO 300071

     I I
     ITEM    PART NO.                        OESCRI PTI ON
       1    )(~~9x1~~y        Reverse GearBox Complete ~nn 1 1c; 1-1 RIAl- c;n   1
       2    '?'qqH)"Cj"       Bell Housina                                       1
       3     299156           n;lmnf"--Reverse Gear (not shown)                  1
       4     299157           Plate - Oamoer Mt lci.lnot shown)                  1
      5      298897           Clarno-Shift Cable to Control Brkt.                1
      6      ?q~~q~           Pivot-Shift Cable to Reverse Gear Lever            1
      7      230281           Cotter Pin - 3/32 'x 11211                         1
      8      231874           Flat Washer 1/4                                    1
      9      X~~I'X           Shift Control Mountina Bracket ~nnll?7             1
     10      ~h; ??4'         Rri Hd Mi'lr:h Sr:rew (#10-32 X 11211 J            2
     11      231890           Lock Washer Solit (#10-32 Screw)                   2
     12      230138           Hex Nut (#10-32)                                   2
      13     287895           Hex Hd CaD Screw (8MM x 1.25 x 16MM1               2
     14      298461           Lock Washer(SMM Screw)                             2
     15      298468           Hex Hd CaD Scr. (Trans. to Bell Housina N/S        6
     16      ?~1~75           Flat Washer 5/16(Trans. to Bell Housina N/S        6
     17      298461           Washer Lock 8MM(Trans. to Bell Housina N/S         6
     18
     19
     20
     21
     22
     23
     24
                                                                                     26
TRANSMISSION GROUP                FRDr1 SERIAL NO.   300072              TO




                 ----_._--------------- - ... ---.-- ---_   ..   _._.   --    -   ---_._---'
ITH1          PART NO.               DESCRIPTION                                    UNIT

  1
  2
          ·
          ·
              m~~..
              ~~~ .
                             Reverse Gear Box Complete ~OOll§ -HBW§O.
                             Bell Housing . . . . . . ~0094§ . .
                                                                                      1
                                                                                      1
  3         299156    .      Damper-Reverse Gear (not shown) . . . . .                1
 4          299157    .      Plate-Damper Mt'g (not shown) . . . . . .                1
  5       · 298897    ...    Clamp-Shift Cable to Control Bracket. . .                1
  6 .       299690    .      Pivot-Shift Cable to Reverse Gear Lever.                 1
  7 ·       230281      ..   Cotter Pi n - 3/32 x 1/2" . . . . . . . .                1
  8         231874    .      Fl at Washer - 1/4" . . . . . . . . . . .                1
  9 · .   ·    ~~§9(X        Shift Control t~ounting Bracket ~00427.                  1
 10 .      231224 . .        Rd. Hd. Machi ne Screw-#10-32 x 1/2" . . .               2
 11.       231890 . .        Lock Washer~ Split-#10-32 Screw. . . . .                 2
 12     · 299290 . ,         Hex Nut-#10-32. . . . . . . . . . . . . .                2
 13     · ~X~()fK. . .       Hex Hd. Cap Screw-8M~~ x 1. 25 x 16MM ~9g8.95            2
 14 .      298461 . . .      Lock Washer-8MM Screw . . . . . . . . . .                2
 15 . . · 298468 . . .       Hex Hd. Cap Screw(trans. to Bell Hsg.N/S)                6
 16 .   · 231875 . .         Flat Washer-5/16{trans. to Bell Hsg.N/S).                6
 17        298461 . ,        Washer, Lock 8r·lr1(trans. to Bell Hsg.N/S).             6
               300733 ASSEMBLY DRAWING




                                                                                           26a
               ?ART   ~:J.                       DESCRI?Tlorl

**    256741   299640            Rigid Coupling 3/4"
**    256742   299641            Rigid Coupling 7/8"
**    256743   299642            Rigid Coupling 1"
.**   256744   299643            Rigid Coupling 1-1/8"
**    256745   299644            Rigfd Coupling 1-1/4"
               238162            Screw-Sq.Hd. 3/8 - 16 x 1"                   2
               ~X~'W;(   31631   Screw-Hex Hed. 3/8 - 24 x 1-1/4"             4
               231910            Washer-Shake Procf                           4
               ~~~       31767   Nut-Jam 3/8':'24                             4

               298568            Flexible   Coupl ing   3/4" - 1/4" Key
               298569            Flexible   Coupling    7/8" - 1/4" Key
               298484            Flexible   Coupling    I" - 1/4" Key
               298570            Flexible   Coupling    1-1/8 11 - 1/4" Key
               299300            Flexible   Coupling    1-1/4" - 5/16" Key

**     COUPLING KIT - CONTIANS HARDWARE AND COUPLING




                                                                                  26b
. __lliffiJIl£ IIfJKAGE COfHIDLGID.UI.-_ _ _ _ _ _ _ _ _ _ _ _ _--.


                                                                 lIDJmGi}1~
                                                                 Universal Pt1otors




                                                                                             12




        REVERSE THROTTLE KIT - 256746
       FROM SERIAL NO.       300000          TO 30007J

  I   I~EM   I   PART NO.    .1                     DESCRIPTION

        1        298637-B         Bracket Throttle Cable Mta                                      1
        2        231035           Hex Hd Ci'ln Sr:rpw 0/4-20 x 3/4 La )                           2
        3        230257           lor:k Nut Flp)(lor:k (114-20)                                   2
        4        ?QAf)30          Cablp HookClin                                                  1
        5        231890           Lock Wi=lshpr Sol it (#10)                                      2
        6        231224           Rd Hd Mach Screw (#10-32 x 1/2" La.)                            2
        7        .~~W             Stud. Throttle Control Linkaqe L:l:lULI                         1
        8         231875          Flat Washer SAE 5/16                                            1
       9          2~8886          5pri nq. Throttle Stop                                          1
      10          298610          Lock Nut Flexlock (5116 x 24)                                   1
       11         230138          Hex Nut (#10-32)                                                1
      12          298629          Ball Joint Throttle Linkaae                                     1
       13
      14
      15         i-~_~~.~{         I HKU I I Lt   LUI~   I KUL   ~Ul-'I-'UK   I tiKliLKt I
      16
       17
      18
      19
      20
      21
      22
      23
      24
                                                                                                      27
                                                          _ _ _ _ _.____ ..._ _...a....._ _ _ _ _ _.....,




                                          -~   . ......   .   . ..   .

                                                .
                                            . .....




     FROM SERIAL NO .~:.\L\,Uo~   ___  TO........;J.~l.l_.L__ __



    I I
    ITEM    PART NO.                              DESCRIPTION'                           I I
                                                                                           UNIT

           302280
      1
      2      231093          Hex HdCaoscrew 3/8-f6 x 3-374"                                    ,
      3      231878          Wasner 3/8"                                                       2
      4      2R5305          Washer - Sol it Lock 378"                                        2
      5      230144          Hp"l( Nllt 3/R-Hi                                                1
*            299095          Alternator Pivot Bracket                                         1
      7      231356          Washer - Flat 5/16"                                              1
      8      298461          Washer - Lock (8rnm Screw)                                       3
      9      231057          Hex Hd Caoscrew -( 5/16 118 x 3/4)                               1
     10      299698          Alternator Adiustina Arm                                         1
     11      299548          PulleY. Fan Drive                                                1
     12      299549          Kev Ferlther                                                     1
     13      299550          Nut. Crankshaft                                                  1
     14      299551          Washer. Crankshaft                                                1
     15      298972          Alternator-55 Amp.
     16      299036           V-BEL1 - 300804
     17      2990.15         -GASKE1
    ·18      29890.:5         IACH lAP Kli
     19                      *Not Shown
     20      299761          EL.BOW
     21
     22
     23      l~~lL          NUl
     24      51/~5          LULKWA:)H!:.K
                                                                                                   28
FROM SERIAL NO.
                    2302.48
                    300000         TO· . ~5g6'~   '...
I I
ITEM   PART   ~O.                        DESCRIPTION     I I
                                                         UNIT
  1     299429           Manifold Inlet                    1
  2     299430           Gask~t   Inl~t Manifold           1
  3     299431           Gasket. Inlet Manifold            1
 _4     299432          .Rolt                              3
  5     299433           Bolt                              1
  6     299434           ~/asher. Sorina                 ·4
  7
  8     299435          Gasket, Exhaust Manifold           2
  9       N/A           Stud                               4
10        N/A           Nut                                4
 11     299434          Washer, Spring                     4
12
13      ?QQ7Sn.               AT R FT I TFR
14      ~Oln4Q                FI FMFNT ATR FTITFR
15
16
 17
-18
 19
 20
 21
 22
 23
 24
                                                                29
EXHAUST M.I.\NIFOLD GROUP




                                 2.




                                                                           It,
                                                                             4       5


    FROt4 SERIAL NO.--->L\30oAjO:lo,UOOA,lO_ _ _TO   300071

    I I
    ITEM      PART NO.                               DESCRIPTION                         IUNIT   I
      1      iW'l~-&                  Manifold       ?jOP418                                1
      2      299435                   Gasket Exhaust Manifold                              2
      3      v-M/-Avvv                Stud Exhaust Manifold   ?OO()fI()                    4
      4      2'991£.3'4'"             Washer. SDrina                                       4
     5           N/A                  Nut                                                  4
     6       299182-A                 Gasket Exhaust Flange                                 1
     7       1l1ftA "'~1 ¥ 1/         Exhau~t Fl anae         ?OO?~()                       1
     8        tn'tm4",                Stud ('3/8-16 x 3/8-24) i)OQQll                       2
     9        230147                  Nut 3 8-16                                 -          2
    10
~
             ?QQQLILI                 WlITI="R rnOll="n   RT~I="R   "1/1"
    11       ~nnl ,-~                 NYPPI f:   l-I n    l_l 'I.   rl   n~1="
    12
    13
    14
    15
    16
    17
    18
    19·
    20
    21
    22
     23
    24
                                                                                                     30
  THERMOSTAT GROUP




                                                                        ®
                                                                  ( 2,3,4,5,8)




                                                     -@



~-----          ._-----====-----_._.__._-----
                                             I
 ITH1       PART NO.                       DESCRIPTION                  UNIT

  1   · . 299624 .          Thermostat Assembly · · . · · · . . .         1
  2 . · .)(aOO~XX .       · Housing, Thermostat · 29.9177 . . . .         1
  3 .   · 261144 .          Gasket. · . . . . . . . · . · · . . ·         1
  4       · )(aOO){XX .   · Outlet Housing, Thermostat .2990143.          1
  5     ·   275965        · Element, Thermostat . . .145~ . . . . . .     1
  6 .   ·   294376        · Machine Screw 1/4-20 Brass                    2
  7 .   ·   231828        · Lock Washer 1/4 Brass · ·                     2
  8 . · .   299048        · Gasket MTG. . . . . . .                       1
  9         241021        · Hose Fi tti ng, Stra i Clht . .               1
 10 . .     299066 .      · Temperature Sender . . . .                    1
            241022          Tee-Hose Fitting . . . . . . . . . ·          1
            241019          90 0 E1 Fitting - 3/8 ~1PT to 1/2" Hose       1
            295292          Washer - Lock 5/8". . . . . . . . . .         4
            231880        · l.Jasher F1 at - 5/8". . . . . . . . . .      8




                                                                               31
\~ATER   PUr1P GROUP        FROM SERIAL NO.             TO 301031




                                                    1
                                                               10 11

                                                                    I
                                                                    I




ITEM     PART NO.                    DESCRIPTION                UNIT

 1 .              . . · Pump . .. .' . . . . . . . .                1
 2.    . 298477 . . · Adapter Plate . . . . . . .                   1
 3 .      298485 .      Gasket, Adapter Plate . .                   1
 4 .      299162 .      Hose l/2".Pump To Engine                    1
 5 . . . 241019 .       Fitting 90 0 1/2" Hose . . .                1
 6.    . 374747 . · Cl amp 1/2" Hose . · . . . .                    1
 7 . . . 298478 .     · Coupling Adaptor · . . . . . . . . .        1
 8 . . . 230371 . . · Roll Pin 3/16 Dia. x 7/8 Lg. . . . .          1
 9 · · · ~XOJ:4@(. · · Gasket. . . . . . 3002.53 . .                1
10.    . 285305 .     · Washer. . . . . . . . · . . . .             2
11 . . . 231080 . . · Cap Screw . . . . . . . . . . .               2

When replacing pump impeller order "water pump repair kit"
Part No. 298416-A. Kit consists of: impeller, lir seal,
gasket and retaining ring
           295626   COVER GASKET
           295628   IMPELLER
           298416   IMPELLER KIT WITH SEALS
           301788   SHAFT (NEW STYLE)


                                                                        32
  \~ATER       PUMP GROUP                                            To Serial No 301032 To 305358



                                                                                      ___ 5




                      3




,
"'-----_ ..      _._-_ _-_ ------_.__
                            ..     ..·       __
                                           ._. ._-    .-   ---_ ..   -   ---   ._----- -_._---   ._--- -_._----

  ITEM               PART NO.                        DESCRIPTION                                 UNIT
   1
   2   ·
       ···
                 ·
                 ·
                   298890
                   298477        ··· Pump - Oberdorfer ·
                                   · Adapter ·P1 ate . · · · · ·
                                                                                                   1
                                                             ··. ·
                                                                                                   1
       . · ·
   3             · 298485             Gasket, Adapter Plate
                                    · Hose  1/2" Pump To Engine · · · ·
                                                                                                   1
   4       ·
   5   .
                 · 299162           · Fitting                          ····                        1
           ·       241019 ·       ··            90 0 1/2" Hose ·
                                                                 ·     ····                        1
   6
   7
       .
       ·   ·
           ··
             ·   · 374747 ·
                 · 298478 ·       · · Clamp  1/2" Hose. · · ·
                                  · · Coup1iflg  Adaptor · · ·         · ···                       1
                                                                                                   1
   8   .           230371 ·                                  ·   · · · ·
   9   ·   ··    ·
                 · ~~~X·
                                      Roll Pin 3/16 Di a. x 7/8 Lg.
                                  · · Gasket    . . ·3002§>3· ·                                    1
                                  ··                 ..········          · ··                      1
  10
  11
       .         · 285305 ·
                   231080         · · Cap Screw .
                                    · Washer    .                      · ·
                                                   . . . · · · · · · · · ·
                                                                                                   2
  12   ···
       ·
                 ·
                 · 298889 ·       · · Cam - Not Shown    ·                                         2
                          ·       ·                                ·
                                                         . · · · · · · ·
                                                                           ··                      1
  When rep1actng pump impeller order "water pump repair kit"
  Part No. 298416-A. Kit consists of: impeller, lip seal,
  gasket and retaining ring.




                                                                                                   32A
W\TER PLIf\1P GROUP (SHERl'!cnm            STARTING WITH SERIAL MO.       305359.


                                   "...~




          PART NO.                          DESCRIPTION
         X~EBXEXEKEXXI~KKX                                         .
          ~R~X       ...
                      Pump Assembly. Complete (Sherwood).
  1.     . 299888.    .    Shaft OLB ST-Y I:. E· ·38178-7 ·NEW- STYL·E·
  2 . . . 262286.     .    Seal. Lip . . . . . ·
  3      .299889.          Bushing. Carbon . .
  4 . · . 299890 .·        Body . . . . . . .
  5.     . 239136 .        Plug. Drain . . . .
  6.     . ~X~X.           Gasket. 2g.5745 .
  7 . . . 299891.     ·    Cover . . . . . . . . .
  8.     . 299895          Screw - 10-24 x 3/8 Long
  9.     . 287439          Impeller . . . . . . . .
 10 . · . 299893    .·     Retaining Ring - External
 11.     . 299894   .·     Cam (.187) . · . . . . .
 12 . · . 299895      .    Screw - 1/4-20 x 5/16 Long
 13.     . 299896     ·    Key No.2 · . . . . . . . .
 14 . · . 298477      .    Adaptor Plate (not shown) .




                                                                             328
                     INSTRUMENT PANEL

PART NO.               DESCRIPTION                    UNIT
298559            Instrument Panel Complete         Optional
298572            Panel                                 1
298385            Ammeter                               1
299240            Oil Indicator Light                   1
298383            Temperature Gauge                     1
299190            Ignition Switch                       1
299650            Blower Switch                         1
299754            Blower Switch Plate                   1
299839            Glo Pl ug Swi tch                     1
299755            Glo Plug Switch Plate                 1
299756            Caution Plate                         1
299651            Fuse - lOA                            1
299066            Temperature Sender - 1/4"             1
298584            Panel Harness                         1
~5(~     300675   10 Ft. Extension Harness              1
298586            Engine Wire Harness                   1
298663            OIL SENDER
                        OR
299732            Instrument Panel Complete with
                  299263 Tachometer and All Other
                  Components Listed Above.


256811            SPARE PARTS KIT B
256748            Spare Parts Kit A                 Optional
256735            Gasket Set                        Optional




                                                               33
                                                                                                                           Old"



                                                 Universal Diesel
                                                                                                                           (V')




                        ENGINE CONNECTIONS                                                    PANEL     CONNr:,~T I.O.~L




                 3 CYL.
        ~-,
                                             Connect
                                                                           I
                                                     to ACC. term. on switch
                     2 CYL.
                 1------'''-'----\
                                             ,                         .
                    .
                    -     --
        :1':-
        1,r                  ·
         $---.      ·

        GLOW I PLUGS                   FUEL PUMP




E
(1)
1;;                                                  .
>-
(J)
                                                   Blue
                                                      OIL    TEMP
                                                      SENDER SENDER

-co
 (.)               FEIIAlE~~/2ZZZZZZZZZZ/ZZZZL'                                , ,
--                                                                                   L...-.L..-4--L-L


.....
 I-
 (.)

-
w
 (1)


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The information on this web site has not been checked for accuracy. It is for entertainment purposes only and should be independently verified before using for any other reason. There are five sources. 1) Documents and manuals from a variety of sources. These have not been checked for accuracy and in many cases have not even been read by anyone associated with L-36.com. I have no idea of they are useful or accurate, I leave that to the reader. 2) Articles others have written and submitted. If you have questions on these, please contact the author. 3) Articles that represent my personal opinions. These are intended to promote thought and for entertainment. These are not intended to be fact, they are my opinions. 4) Small programs that generate result presented on a web page. Like any computer program, these may and in some cases do have errors. Almost all of these also make simplifying assumptions so they are not totally accurate even if there are no errors. Please verify all results. 5) Weather information is from numerious of sources and is presented automatically. It is not checked for accuracy either by anyone at L-36.com or by the source which is typically the US Government. See the NOAA web site for their disclaimer. Finally, tide and current data on this site is from 2007 and 2008 data bases, which may contain even older data. Changes in harbors due to building or dredging change tides and currents and for that reason many of the locations presented are no longer supported by newer data bases. For example, there is very little tidal current data in newer data bases so current data is likely wrong to some extent. This data is NOT FOR NAVIGATION. See the XTide disclaimer for details. In addition, tide and current are influenced by storms, river flow, and other factors beyond the ability of any predictive program.