Universal Diesel 5424 Parts Manual

Parts List M30 5424 Part number 200143 Edition 1 October 1993rv WESTERBEKE J MYLES STANDISH INDUSTRIAL PARK 150 JOHN HANCOCK ROAD TAUNTON MA 027807319 PAGE NOCRANKCASE GROUPGASKET SET 1 2CYLINDER HEAD GROUP 3GEAR CASE GROUP 4 5BEARING CASE GROUP 6 7HEAD COVER GROUP 8BREATHER GROUP 9CAMSHAFT GROUP 10 11VALVE ROCKER ARM GROUP 12PISTON CRANKSHAFT GROUP 13FLYWHEEL GROUP 14NOZZLE HOLDER GROUP 15FUEL CAMSHAFT GROUP 16 17SPEED CONTROL PLATE GROUP 18 19GOVERNOR GROUP 20NOZZLE HOLDER GROUP 21INJECTION PUMP GROUP 22STARTER GROUP 23 24OIL FILTER GROUP 25WATER PUMP GROUP CIRCULATING 26WATER PUMP RAW WATER 26AFUEL FILTER GROUP 27AIR CLEANER GROUP 28ENGINE MOUNT GROUP 29TRANSMISSION GROUP 30COUPLINGS 31THROTTLE LINKAGE CONTROL GROUP 32DYNAMO GROUP 33EXHUAST MANIFOLD GROUP 34COOLING SYSTEM GROUP 35 35AGASKET SET SPARE PARTS KIT INSTRUMENT PANEL 36 CRANKCASE Motors I ITEM I PART NO DESCRIPTION I I UNIT 1 298855 Crankcase Assembl v 1 2 Crankcas 1 3 Plua 5 4 Plua Exoansion 3 5 299897 CaD Seal ina 5 6 299958 Cap SealinQ 2 7 Plug Expansion 1 8 Plua Pin 5 9 Plua Pin 1 10 Pin Straight 2 11 Pin Straight 2 12 Pin Straight 2 13 Pin Straight 3 14 Pin Pipe 1 15 302401 Pioe Water 1 16 298856 Liner Cylinder 3 17 298658 Plug 1 18 298659 Gasket 1 19 298660 Plua 1 20 298654 Gasket 1 21 298858 Oil Pan 1 22 298859 Oi 1 Pan Gasket 1 23 99965 BoJt 20 24 299511 Washer Sprlng 20 1 CRANKCASE GROUP ffiU1 Universal Motors I I ITEM PART NO I DESCRIPTION I I UNIT 25 aJ1Q113Jl Plua 2qq70 1 26 GtICt 1 27 ni1 Fi1tl 2qHr 1 28 nr Bolt 1 29 298657 o Rina 1 30 298860 Oil Filter Assembly 31 298655 Gasket 1 32 Bolt 4 33 301497 Washer Sprina 5 34 Washer Plain 35 298661 Diosti ck OLD RTVTF DTRFT TN RTl 1 36 298662 o Rina 2 37 ji o Rina 299362 1 38 298664 Drain Cock 1 39 298663 Oil Switch 1 40 299993 Washer Plain 20 41 301918 42 43 256737 Gaset Set 44 45 46 4735 m 300723 NEW sTYLE DIPSTICK USES 300722 TUBE ALSO 2CYLINDER HEAD GROUP illJrnmffTIo Universal Motors I I ITEM PART NO DESCRIPTION I I UNIT 1 298666 Hook Enaine 2 2 Stud 2 3 Nut 2 4 Jasher Snrina 5 ZY1l Cvlindf1r Hptd Acpmhlv 1 6 Cvlinder Head 1 7 299898 CaD Sealina 9 8 299355 CaD Seal ina 1 9 Plua Pin 2 10 299555 Guide Valve 6 11 298668 Bolt Cylinder Head 12 12 298669 Stud Cylinder Head 2 13 uamoox Nut Cvlinder Head 298670 2 14 298671 Washer Plain 14 15 298862 Gasket Cylinder Head 1 16 298863 Shi Clinder Head Gasket 1 17 18 19 20 21 22 23 24 3GEAR CASE GROUP WJrnmo Universal Motors 4 I19 to 16 lltq 7 16 13 I I ITEM PART NO OESeR PTI ON 1 298674 Gear Case Assembly 1 2 Gear Case 1 3 200247 Pl ua Pi n 2 4 nr1L1 Plua Pin 1 5 299907 CaD Sealina 1 6 299906 CaD Sealina 1 7 302401 Pioe Water 1 8 299559 o Rina 3 9 Pin Start Sorina 1 10 PiDe Water Return 1 11 298675 Gasket Gear Case 301456 NEW STYLE 1 12 Bolt 1 13 298676 Bolt 10 14 Bolt 3 15 Washer Sorino 14 16 Washer Plain 14 17 298677 Ball 1 18 298678 Sorino 1 9 298679 Cao 1 20 298680 o R1na 1 21 298681 o Hina 1 22 Hour Meter Assembly 1 23 298485 Gasket 1 24 298683 Stud 4 4GEAR CASE GROUP WJrnmD1 Universal Motors I I ITEM PART NO DESCRIPTION I I UNIT 25 29R6R4 Nut 4 26 Washer Sod no 4 27 Washer PJain 4 28 2984778 Adaotor Plate 1 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 5BEARING CASE GROUP 6 7 f 27 r 26 Uillno1 Universal MotorsPIN 301035 IS OVERSIZED REAR OIL SEAL WITH CRANK WEAR RING IITEM I PART NO DESCRI PTI ON I I UNIT 1 2 3 298685 Bearino Case Assemblv 1 4 rrllP Mrlin Rprllina 1 1 5 Case Main Bearina 2 1 6 298686 Bolt 1 6 7 298687 Washer Lock 1 3 8 298688 Washer Lock 2 3 9 298689 Gasket 1 10 298690 Cover Bearina 1 11 298691 Gasket Cover 1 12 Bolt a 13 Washer Sorino s 14 Washer Plain 8 15 Bolt 8 16 298692 Washer Cover 1 1 17 298693 Washer Cover 2 Z 18 298694 Washer Cover 3 1 19 298695 Seal Oil 1 20 298696 Case Bearina Assembly 1 1 21 Case Bearina 11 1 22 Case Bearina 12 1 23 jUUbj Case Bearinq Assembly 2 1 24 Case Bearina 21 I 6BEARING CASE GROUP Universal Motors I I ITEM PART NO OESeR PTI ON 25 CaS2 82arina 22 1 26 29R697 Bolt 2 2 27 QRFQR WIchDl Int1c 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 7HEAD COVER GROUP V r rnurnBm Universal MotorsI I ITEM PART NO DESCRIPTION I I UNIT 1 298868 Cylinder Head Cover 1 2 298869 Gasket Head Covr 1 3 298726 Nut Had Cnvr 3 4 Z4XZI WhplHd CClVl 3 5 29R72R GSltgT NIIT 3 6 298729 Cover Decomoression Hole 3 7 298730 Gasket Cover 3 8 Bolt 6 9 Washer Sorino 6 10 298731 Stoooer Decomoression 1 11 298732 Bolt 1 12 298733 Holder Decomoression Wire 1 13 Bolt 2 14 Washer Sorino 3 15 298734 Serino D sion 1 16 298870 Decomoression Shaft Assemblv 1 17 Shaft Decomoression 1 18 Levr Decomossion 1 19 Pin Sorino 1 20 298736 Bolt Decomoression 3 21 298737 Nut Decomeression 3 22 298738 o RinQ 4 23 298739 PluQ Oil Filter 1 24 298740 o Rina 1 8BREATHER GROUP 15 14 ffirnmffTID1 Universal Motors I I ITEM PART NO OESCRI PTI ON I I UNIT 1 Breather Assemblv 1 2 29R699 Brathr 1 3 QR700 Pht EJI1nt 1 4 QR701 GI ckpt rn1r 2 5 29R702 E1nt Bilthr 1 6 qR70 nil hipld RYPIthpY 1 7 Stud 2 8 Nut 2 9 lasherSDrinq Z 10 298704 Hose Breather 1 11 12 13 14 Cover 1 15 Packina Cover 1 16 Bolt z 17 Washer SDrinq Z 18 19 20 21 22 23 24 9CAMSHAFT GROUP 2 2 ffirnoo ITEM I PART NO DESCRIPTION I I UNIT 1 298741 Tappet 6 2 298742 Rod Push b 3 Camshaft Assembly 1 4 qRR71 rmhft 1 5 298744 Plua Pin 2 6 298745 Gear Camshaft 1 7 29R746 Kv Ftathtr 1 8 298747 StoDDer Camhaft 1 9 298748 CirClio External 1 10 Bolt 2 11 298749 Washer Stopoer 1 12 298750 Idler Gear Assembly 1 13 Gear Idle 1 14 Bushina Idle Gear 2 15 298751 Collar 1 Idle Gear 1 16 298752 Collar 2 Idle Gear 1 17 298L53 CirCli Idle Gear 1 18 298754 Shaft Idle Gear 1 19 Bolt 3 20 298755 Washer Idle Gear Shaft 1 21 298872 Oil Pumo Assembly 1 22 298756 Gasket Oil Pump 1 23 Bolt 24 Washer Spring 10CAMSHAFT GROUP WJrnmffIDD Universal Motors I I ITEM PART NO I DESCRIPTI ON 1 25 298757 jiesw Oil Pum Drive 1 26 J teatner L 27 298Z59 1iut 1 28 29 30 I 31 32 33 I 34 r 35 36 I 37 I 38 I 39 40 I I 41 42 43 A4 45 46 I 47 I L 48 1 J J 11VALVE ROCKER ARM GROUP l Universal Motors I I ITEM PART NO DESCRIPTION I I UNIT 1 298109 Inlet Valve 3 2 298710 Exhaust Valve 3 3 298711 Sarina Valve 6 4 298712 RetainerYllve Sarina 6 5 298713 Collet Valve SDrina 12 6 298714 Seal Valve Stem 6 7 298715 Can Valve 6 8 298867 Rocker Arm Shaft Assemblv 1 9 Shaft Rocker Arm 1 10 Screw Set 2 11 298717 Bracket Rocker Arm 3 12 298L18 Stud 3 13 Nut 3 14 Washer SorinQ 3 15 Washer Plain 3 16 298719 Screw Set 1 17 298720 Washer 6 18 298121 Snrina Rocker Arm 2 19 298722 C5 rCl a External 2 20 298723 Rocker Arm Assemblv 6 21 Rocker Arm 1 22 Bush 1 23 Screw Adjustina 1 24 Nut 1 12STON CRANKSHAFT GROUP rnuHlliD Universal Motors I I ITEM PART NO DESCRI PTI ON I I UNIT 1 298762 Piston 3 2 298763 Piston Rina ACFmblv 3 3 298764 Piston Pin 3 4 298765 CirClin Pistnn Pin 6 5 298766 Connectino Rnd ACCFmblv 3 6 Cc no Rod 1 7 301143 Bushina Piston Pin 1 8 300014 Boltonnectina Rod 2 9 Washer Rod Bolt 1 10 298767 Rod Bearina 301039 4MM 3 11 298873 Crankshaft Assembly 1 12 Crankshaft 1 13 P1ua Pin 3 14 Bearina Ball 1 15 298769 Gear Crankshaft 1 16 lHU4b Key Feather 1 17 298770 Collar CrankGear 1 18 298771 Oil Sl inaer 1 19 298772 Collar Crankshaft 1 20 298773 o Ring 1 21 298775 Metal Crankshaft 1 22 298776 Metal Crankshaft 6 23 298777 Meta 1 Side 2 24 298778 Meta1 Sid 1 2 25 298774 Oi1 SFa1 1 13FLYWHEEL GROUP Ilrrnnlrln 1i Universal Motors I I ITEM PART NO DESCRI PTI O I I UN IT 1 298874 Flvwheel Assemblv 1 2 Flvwhl 1 3 Gear Rino 1 4 298780 Bolt FlvWhel 6 5 298781 Wachr Flvwhl 3 6 298875 Flvwhl Hnusino Assemblv 1 7 Housino Flvwhpp1 1 8 Pin Straioht 2 9 Pluo 4 10 Cover 1 11 Bolt 1 12 Washer Spring 1 13 Bolt 11 14 Washer Serino 11 15 Bolt z 16 Washer Serino 2 17 298876 Starter Assembly 1 18 Mark From 1 19 Bolt 1 20 Stud 1 21 Nut 1 22 Washer Serino Z 23 Nut 1 24 Washer Spring 1 14NOZZLE HOLDER GROUP ln1rf1IlHInJl Universal Motors I ITEM 1 PART NO DESCRIPTION I I UNIT 1 298784 Pioe Fuel Overflow 2 2 298785 Cover Iniection Purno 1 3 298786 Gasket Purno Cover 1 4 Bnlt 4 5 Washr Snrina 4 6 29R7R7 Nnzzl HnidrAscrnbv 1 7 298788 Nnzz Hnldr Accmbv 2 8 298789 Gasket 3 9 298790 Pioe Iniection 1 10 298791 Pine Iniection 1 11 298877 Pioe Injection 1 12 298792 Clarno Pioe 2 13 298793 ClarnD Pioe 2 14 298794 Screw With Washer 2 15 298795 Glow Plua 3 16 298796 Cord Glow Pluq 2 17 298797 Clio Pioe 4 18 299831 HOSE FTTRT R t IIN 1 19 2QSe10S HOSR TTP 2 20 299828 MOUNTING BRACET 1 21 299829 CONNECTOR FUEL HOSE 1 22 299830 FUEL RETURN ASSY 20 21 1 23 24 15FUEL CAMSHAFT GROUP 4 1 rnrm Universal Motors I I ITEM PART NO DESCRIPTION I I UNIT 1 298878 Injection Pumo Assembly 1 2 4MMj him In ir Purno 5 3 tud 4 4 Nut 5 WIchlll nlinn 6 7 29gagO Carnshft Fuel 8 298811 Bearino Ball 1 9 298800 Gea r Ini ect on Pumo 1 10 298801 Kev Feather 1 11 298810 CirClip External 1 12 298802 Sleeve Governor 1 13 298803 CirCliD Sleeve 1 14 298804 Case Governor Ball 1 15 298805 Ball 39 16 298806 CirClio Ball Case 1 17 298807 Ball 0 18 298808 Guide Governor Ball 1 19 298809 Rivet 6 20 BearinQ Ball 1 21 298812 Stopper Camshaft l 22 Bolt 2 23 298813 Cover Fuel Camshaft 1 24 298815 Collar l 16FUEL CAMSHAFT GROUP ffigmo Universal Motors I I ITEM PART NO OESCR PTI ON 25 298814 Gasket 1 26 2QAA1 rirrlin ytprn1 1 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 17SPEED CONTROL PLATE GROUP ITEM I PART NO DESCRI PTI ON I I UNIT 1 Assemblv ADDaratus Fuel 1 2 298818 Assemblv Aooaratus Fuel 1 3 Bodv 1 4 Pin 1 5 Sorino 1 6 Soacer 1 7 Srw Set 1 8 Nut Lock 1 9 Gasket 2 10 Nut Cao 1 11 CaD 1 12 Idle Aooaratus Assemblv 1 13 AdiustinQ Bolt Assembly J 14 Bolt AdiustinQ 1 15 Sorino 1 16 Nut 1 17 Nut CaD 1 18 f v Gasket 1 19 CaD 1 20 298881 Cover 1 21 298882 Gasket 1 22 Washer SDrinQ 2 23 Bolt i 24 298819 Lever Speed Control 1 18SPEED CONTROL PLATE GROUP I I ITEM PART NO DESCRIPTION 25 Kev Feather 1 26 298821 o Rina 1 27 Washer Plain 1 28 Nut 2 29 298822 P1i1te Frictinn 1 30 298823 P ate SeeedCantra 1 1 31 298824 Gasket Cant Piate 1 32 298825 Stud 4 33 Nut 5 34 Washer Serino 4 35 Washer Plain 4 36 298826 StaoDer 1 37 Wire 1 38 Lead Sealincl 1 39 40 41 42 43 44 45 46 47 48 19GOVERNOR GROUP mniITB1l0biJJ Universal Motors ITEM I PART NO DESCRIPTION I UNIT 1 GoYenor 1ever AssemblY 1 2 FOlk Lvl Amblv 1 3 QAAn Fnrk Ivr Ablv 1 4 ork Laval 1 5 Pin FOlk laval 1 6 Jin FOlkleler 1 7 Jin Fork lever 1 8 qAA Level Fork 1 9 298R32 Fork laver Shaft 1 10 298833 Lever Shaft 1 11 Washer Sprno 2 12 298834 Holder Fork Lever 13 298835 RnLt 1 14 Bolt 2 15 Bolt 1 16 Jtlashar SDrna 2 17 Washer Serino 1 lR Jiasher Plain 19 lasher Plain 1 20 298828 SDrna Start 1 21 298829 SQrno Governor 1 22 23 24 20NOZZLE HOLDER GROUP3 4 6 5 llTIjmruD9ffi Universal Motors IITEM I PART NO DEseRI PTI ON I I UNIT 1 298787 Nozzle Holder Assemblv 1 2 i4HKH Nozzle Holder Assemblv z 3 Nut 1 4 301161 Joint Eye 1 5 301162 Joint Eye 2 6 301137 Washer Plain 1 7 Bodv Nozzle Holder 1 8 Washer Adjustinq 1 9 Sorinq Nozzle 1 10 Distance Piece 1 11 Push Rod 1 12 Nozzle Nut 1 13 301514 Nozzle Piece 1 14 15 16 17 is 19 20 21 22 23 24 21INJECTION PUMP GROUP lleu ITTImffifjin pin 3CCD60 13 feed vE Universal Motors eMPru 4 f ft Iid5 7 8 9 10 IHI6 13 114 15 16 1 17 18 19 t20 Jl21 1 22 12 I I PART NO ITEM OESCR PTI ON I I UNIT 1 298878 INJECTION PUMP 2 Hnlrlpr Deliverv Valve 3 3 rrtl Deliverv Valve 3 4 Gasket Del iverv Valve 3 5 vivp Del iverv 3 6 Pume Element 3 7 299748 Screw 1 8 299749 Gasket 1 9 300091 Srrew 1 10 299873 Gasket 2 11 Pin Taooet Guide 3 12 Pin Crank 1 13 Bolt 2 14 Plate AdjustinQ 15 Pack Control 1 16 Hous i nQ PumJt 1 17 Sleeve Control 3 18 Seat SDrinQ UDDer Z 19 Serina Plunaer 3 20 Seat Spring Lower 3 21 Shim 3 22 Taooet Assembly 3 23 Roller 3 24 BushinQ Roller 3 25 Pin Roller 3 22STARTER GROUP I I I I I 21 272630 24 mlaotBfB Universal Motors I I ITEM PART NO DESCRI PTI ON I I UNIT 1 298876 llC 1 STARTER 302886 1102 STARTERCOMPL TE A SY 2 nivp Fnrl FrnP 1 3 Plllo 8j1ch 1 4 2qq77n Bush 1 5 Bolt Sjt 1 6 Bolt 2 7 Lever Drive 1 8 299649 Clutch Maonet 1 9 299779 Clutch 1 10 299780 Armature 1 11 Pin Snap 1 12 Collar 1 13 Yoke 1 14 Bolt Set 2 15 Gasket 1 16 Co 1 Fiel d 1 17 299781 Brush 2 18 299782 Brush 2 19 Holder Brush 1 20 299776 Sorino Brush 4 21 Bolt 2 22 End Frame 1 23 299777 Bush 1 24 Gasket 1 23STARTER GROUP 28 21 272630 24 WJrnmffID Universal Motors I I ITEM PART NO DESCRIPTION IUNIT J 25 299784 Cnrino Rturn 1 26 Washer 1 27 an End Fram 1 28 Holdr Snrino 1 29 Barina tntr 1 30 Washr Plain 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 24 OIL FILTER 2 GROUP 1 12 r 1 r L 8 9 10 11 13 14 5 7 T 6 S D 11 nlRDr 3 2 Universal Motors 1 I I ITEM PART NO DESCRIPTION I I UNIT 1 Assembly Filter Cover 1 2 Cover 1 3 SafetvValve Ascemblv 4 Safety Valve 1 5 Pll10 1 6 Sor no 1 7 o Rino 1 8 300349 ReleafValve Assemblv 1 9 o Rino 1 10 Pla 1 11 o Rnq 1 12 298852 Cartridae Assembly 1 13 298852 Cartridae Filter 1 14 Label 0 1 Fi lter 1 15 16 17 18 9 20 21 22 23 24 25WATER PUMP GROUP 15 IITmlliotff Universal Motors IITEMJ PART NO DESCRI PTI ON I I UNIT 1 298845 Assembly Water Pumo 1 2 Water Pumo Body 1 3 Shaft Watl Pumn 4 Imnp1jllr JITjllr Pnmn 5 Set Sa1 1 6 Bealino Ball 1 7 BIIi no Billl 1 8 CirClio External 1 9 CirClio Internal 1 10 Slinol 1 11 PulleY Fan 1 12 Key Woodruff 1 13 Washl SOlina 1 14 Nut 1 15 298846 Gasket Watel Pumo 1 16 Stud 4 17 Nut 4 18 Washer Sorino 4 19 Washer Plain 4 20 21 22 23 24 26 ATER PLtP GRllP 5 1 I l ITEM PART NO DESCRIPTION UNIT 1 I Pump Oberdorfer 3013 5 7 1 2 298477 Adapter P1 ate 1 3 298485 Gasket Adapter Plate 1 4 299162 Hose 12 Pump to Engine 1 5 241019 Fitting 900 12 Hose 1 6 374747 Clamp 12 Hose 1 7 298478 Coupling Adapter 1 8 230371 Roll Pin 316 Dia x 78 Lg 1 1 9 Xx Gasket 30D253 1 10 l 285305 231080 Washer Cap Screw 2 2 12 298889 Cam 1 13 301788 SHAFT OBERDORFER NOT SHOWN 1 When replacing pump impeller order water pump repair kitll Part No 298416A Kit consists of impeller lip seal gasket and retaining ring 256737 Complete Gasket Set Optional 298904 Spare Parts Kit Optional 262249 Hand Sump Pump 1 26AFUEL FILTER GROUP JroTnlilrlCJ 0 fJ 20 LIJrnJLO Universal Motors r l I I i I cC i rtJ I G I co 7 I I I I I 21 I19 1 JI 16 17iiJLJI PART NO DESCRIPTION I I UNIT 1 Fuel Pipe Assembly 1 2 Pine Fuel 1 3 29R6D5A Clin Pine 4 5 4 Gaskt 1nint FIUl Pinp 2 6 Pn Fup 1 7 CliD PD 2 8 29RgS3 Fui Filtr Assmblv 1 9 Cover Filter 1 10 298854 Element Filter 1 11 2qqgJjJj Plua Filter Breather 1 12 qqgCh o Rina 1 13 Mark Fonn 1 14 jy Bracket Filter 2qgh1h 1 15 231059 Bolt 2 16 298973 Bolt Z 17 230142 Nut 2 18 Fuel Pin Assemblv 1 19 298567 Pine Fuel Filter To Enaine 1 20 298461 Washer Lock 1 21 299736 Electric Fuel PUmD 1 22 23 24 27AIR CLEANER GROUP 2 3 8 uILllliJ Il Motors Universal I IITEM PART NO 1 DESeR PTI ON I I UNIT I 1 299750 aeanerIl I AU I Ll 2 BaQQ laniIol1 Jn i I 3 p idSke lnletMaIu er rl r 5 J AiI illerueI 29A5ft1 S r AJr k L L 6 7 1 zJll qRfi l9 r1Yfer man l I 8 j 9 21 D2 299083 ake HOSE t 0 J Y I Lll I 12 I 13 10 T 1 J 1 r 4 I 14 r 15 U6 1 I 17 J I J J l 1 Lll1 J U9 I 20 L21 l I 22 J 23 L24 1 1 1 28 mffiloill Universal Motors sI IITEM PART NO DESCRIPTION I I UNIT 1 298515C Mountina Bracket Front 1 2 YHUb Hx Hd Cao Screw 10MM x 3MM La 4 3 q4fi I ndc Wchpl Snlit lOMM SClw1 4 4 298517C Mountina Bracket Rear LH 1 5 298519C Mountina Bracket Rear RH 1 6 298464 Hex Hd CaD Scrw 14MM x 35MM Lal 4 7 298465 Lock Washr Solit 14MM Screw 4 8 Flxible Mount 300583 3 C 4 29 I 14 1310 q e c 0 10 9 ITnrHmD Universal Motors I I ITEM PART NO DESCR PTI ON I I UNIT 1 298453 Reverse Gear Box Complete 1 2 qFiJD Rpll Hnllcnn RpvPICp GpilI IlTT21 3 298468 Ipy ii riln CrlpwfMM y 12P y I n E 4 2187S Fll1WIhpl SAES16 I 5 294Fil Wilchpl Ink 8MM SrlPw 6 6 298616 Hx Ad Can Scrw 1 OMM x 50MM La Y 6 7 298456 Flat Washr 413 I D 6 8 298463 Lnrk Washr 10MM Screw 6 9 Lnrk Washer 8MM Screw1 l170l 2 10 Hex Hd Cao Screw 8MM x 125 x 16MM La 7 Ilo 2 11 Clarno Shift Cable To Shift Control Brkt 1 3325 12 II Round Hd Mach Screw1032 x 12 LQ 2 13 1872 13 Lock Washer Solit 10 Screw 2 3184 14 iUJC Hex Nut 1032 2 3184 15 298898 Pivot Shift Cable To Reverse Gear Lever 1 16 lJJmt Flat WachpI SAE 14 1 3175 17 230281 Cotter Pin 332 x 112 1 18 XJaB95X Bracket Shift Control Mto Cable 1 3004 7 19 298454 Damper NnT SHnlIlN 1 20 298505 Damper Mounting Pl ate Nor SHDWNY 1 21 22 23 24 30 I i i ITEI L PART NO DESCRIPTION lIT l l 4Q 256741Rigid Coupl ng 34 11 256742Rigd Coupl ing 78 11 Ujt 256743Rigid Coupling 1 U 256744Rigid Coupling 118 11 ii4fk 256745Rigid Coupling 11411 238162 ScrewSqHd 38 16 x 111 2 239548 ScrewHex Hed 38 24 x 114 4 231910 WasherShake Proof 4 230189 NutJam 3824 4 298568 Flexible Coupling 3i411 1411 Key 298569 Flexible Coupling 78 1411 Key 298484 Flexible Coupling 1 14 Key 298570 Flexible Coupl ing 118 11 14 Key 299300 Flexible Coupling 114 516 11 KeyII 31 illIHIBllJ 3 Universal Motors8 2 2IITEM I PART NO OEseRI PTI ON I I UNIT 1 298637B Bracket ThrottJe Cable Mto 1 2 231035 Hpy Hri Cn rlW 1420 x 34 La 2 3 3057 I nrk Nut 11 pylnrk 11420 2 4 29A630 Cb1p Honk Clio 1 5 231AqO I nrk Wchpt Snlit UIlO 2 6 231224 Rd HdJach Screw 1032 x 112 Ll 2 7 298638 Stud ThQttle Control LinkaQe 1 8 231875 Flat Washer SAE 516 1 9 Snrino hrc le Ston 1 10 298610 Lock Nut Flexlock 516 x 241 1 11 230138 Hex Nut 1032 1 12 298629 Bll Joint Throttle Linkaqe 1 13 14 15 16 17 18 19 20 21 22 23 24 32DYNAMO GROUP 10 12 8 11 4 2 13 Universal Motors 19 18 ITEM I PART NO DESCRIPTION I I UNIT 1 XJItlf XAX tt AMP AlfATnlfnT F TIrh A fTIn Jif 1 302 80 2 231093 Hex HD Can Screw 381 x 334 LoniU 1 3 231876 WI SAe 3LS 2 4 285305 Wer Snlit Lock 38 1 5 230144 HeNYt 316 1 6 298521 Alllrnato I MQqIrtingBJQCk et 1 7 298468 Hex HD Can Screw 8 rom x 1 25 x 25 rom 2 8 298461 Washer Lock 8 mm Screw 3 9 231875 2 10 29R471 AltematCI Adjusting ATIIl 1 11 231057 tlex HD Cap SClJLi51618 x 34 Lon2 1 12 2U856 Washer Flat Plain 516 1rJ3 204002 V Helt 1 14 Sunnlied wi tl Washer Snrin2 1 15 Alternaior Nut 1 16 Key Feather 1rJ7 18 298837 PuHeY Washer Crankshaft 1 1 19 298836 Nut Crankshaft 1 20 21 22 23 24 33EXHALET mUFOLD Group dif i z mOOn Universal Motors 1I IITEM PART NO DESCRI PTI ON I I UNIT 1 Manifold 2qqRRt 1 2 QR7n7 Gkt ExhalJt Manifo Id 1 3 298Jna Gakt ExhalJt Manifo d 2 4 0 I Exhaust Fl anae Manifo d 1 5 Xhlll Gasket Exhaut Flanae 1 6 276440 St Exhallst Fl ane Mtg3816 x 1716Lg 2 7 298974 Stlld Exhaust Flanae Mto3816 x 258 La 1 8 230147 Hex Nut Exhaust Fl anae Mta 3824 3 9 Jm Radiator Cao Pressurized 7 PSI 24306 1 10 298635 Stud Exhaut Mantfold 8MM x 1 25P x 102MMJ 6 11 298466 Hex Nut Exhaust Manifold8MM x 125P 6 12 13 14 5 299944WAT R COOLED RISE 1 X 299693 EXH UST NIPPLE WITH WATER INLET PIPE 17 18 19 20 21 22 23 24 34 l 2 nurnillD Universal Motors IITEM I PART NO DEseRI PTI ON I I UNIT301 42 1 1 1 2 2 1 1 1 35rfiijr1wI Il GfflUnuruhi a II I fiiiilijlll 8 1 lJGG 1 uUniversal Motors 230101 230125 FROM SERIAL NO 315000 TO 315022 I I ITEM PART NO DESCRIPTION I I UNIT 25 26 298843 8 Gasket Thermostat HousinQ ThpYTlntt 1 27 NA Stud 28 NA Washer Plain 29 NA vlasher Lock Sol it 2 30 NA Hex Nut 2 31 298841 Hose Water Return 1 32 298842 Clamp Hose 2 33 298840 Pipe Water Return 1 1 34 298839 Gasket Water Flanae 1 35 298838 Fl anQe Water 1 36 QQnfifi Temneraturp Spndpr 1 299838 HEAT EXCHANGER COVER AND GASKET 300682 PET COCK 39 40 41 42 43 44 45 46 47 48 35A INSTRUMENT PANELPART NO DESCRIPTION UNIT298559 Instrument Panel Complete Optional298572 Panel 1298385 Ammeter 1299240 Oil Indicator Light 1298383 Temperature Gauge 1299190 Ignition Switch 1299650 Blower Switch 1299754 Blower Switch Plate 1299839 Glo Plug Switch 1299755 Glo Plug Switch Plate 1299756 Caution Plate 1299651 Fuse lOA 1299066 Temperature Sender 1411 1298584 Panel Harness 1ji 300675 10 Ft Extension Harness 1298586 Engine Wire Harness 1 OR299263 MOTOROLA TACliOMETER 299732 Instrument Panel Complete wlth 299263 Tachometer and All Other Components Listed Gasket Set 1299716 15 EXTENSION HARNESS298663 OIL SWITCH256942 SPARE PARTS KIT A200239 SPARE PARTS KIT B Hi 0 ENGINE CONNECTIONS Universal Diesel PANEL CONNECTIONS M 3 CYL I I tenn on switch 2 CYL i t r GLOW I PLUGS FUEL PUMP GLOW PLUG 12 V I BATT Grounded to Engine BECI U rLtTfnl I 00 Blue OIL TEMPCO zzzzzzzzzz 77777777777 I w CI