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Universal Diesel M 30 Parts Manual



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              Parts List
             .M-30, 5424




             Part number 200143
                   Edition 1
                October, 1993




~r-.v- 'WESTERBEKE
    J   WESTERBEKECORPORATION
   ·    MYLES STANDISH INDUSTRIAL PARK
        150 JOHN HANCOCK ROAD, TAUNTON, MA 02780-7319
                                                   PAGE NO.

CRANKCASE GROUP-GASKET SET                           1 - 2

CYLINDER HEAD GROUP ·            .....   . ...           3

GEAR CASE GROUP · ·               .........          4 - 5

BEARING CASE GROUP                                   6 - 7

HEAD COVER GROUP                                         8

BREATHER GROUP                                           9

CAMSHAFT GROUP                                      10 -11

VALVE, ROCKER ARM GROUP ·          .........            12

PISTON CRANKSHAFT GROUP ·                               13

FLYWHEEL GROUP                                          14

NOZZLE HOLDER GROUP ·                                   15

FUEL CAMSHAFT GROUP ·                               16 -17

SPEED CONTROL PLATE GROUP                           18 -19

GOVERNOR GROUP                         .........        20

NOZZLE HOLDER GROUP ·                                   21

INJECTION PUMP GROUP                                    22

STARTER GROUP · ·            .............          23 -24

OIL FILTER GROUP                                        25

WATER PUMP GROUP - CIRCULATING                          26

WATER PUMP - RAW WATER                                  26A

FUEL FILTER GROUP · ·                                   27

AIR CLEANER GROUP ·                                     28

ENGINE MOUNT GROUP                                      29

TRANSMISSION GROUP                                      30

COUPLINGS · · · · ·                                     31

THROTTLE LINKAGE CONTROL GROUP                          32

DYNAMO GROUP     ......                                 33

EXHUAST MANIFOLD GROUP                                  34
COOLING SYSTEM GROUP     ............               35 -35A

GASKET SET; SPARE PARTS KIT; INSTRUMENT PANEL ·         36
 CRANKCASE GROUP




rnurn[ffi]~1
Universal Motors



 "I ITEM I     PART NO.                     DESCRIPTION   I I
                                                          UNIT
        1       298855    " Crankcase Assembl v            1
        2                  C.rankcas~                      1
        3                  Plua                            5
   "4                      Plua Exoansion                  3
        5     299897      " CaD Seal ina                   5
        6     "299958       Cap~ SealinQ                   2
        7                   Plug. Expansion                1
        8                   Plua. Pin                      5
        9                   Plua Pin                       1
       10                   Pin. Straight                  2
       11                   Pin. Strai_ght                 2
       12                   Pin, Straight                  2
       13                   Pin, Straight                  3
       14                   Pin. Pipe                      1
       15     "302401       Pioe. Water                    1
       16       298856"     Liner~ Cylinder                3
       17 "     298658      Plug"                          1
    18          298659      Gasket                         1
    19 .        298660      Plua                           1
    20' "       298654      Gasket                         1
    21          298858      Oil Pan                        1
    22""        298859    "Oi 1 Pan Gasket                 1
    23         ~99965       BoJt                          20
    2"4        299511       Washer, Sprlng                20
  ."




                                                                 1
   CRANKCASE GROUP




 [ffiU~1
 Universal Motors


   I I
    ITEM    PART NO.       I                    DESCRIPTION                            I I
                                                                                       UNIT
     25      a::J1Q113Jl       Plua         2qq~70                                      1
     26                        G;:t~IC~t                                                1
     27      ~"'"
                               ni1    Fi1t~l"   2q~H~r.;?                               1
     28      ~n'r.:;~~         Bolt                                                     1
     29      298657            o Rina                                                   1
     30      298860            Oil Filter Assembly                                      ~
     31      298655            Gasket                                                   1
     32                        Bolt                                                     4
     33      301497            Washer. Sprina                                           5
     34                        Washer Plain                                             -~
     35      298661            Diosti ck (OLD RTVT.F.       DTRF.(,'T' TN RT.()('l{\    1
     36      298662            o Rina                                                   2
     37     ~ji                o Rina 299362                                            1
     38      298664            Drain Cock                                               1
     39 .    298663            Oil Switch                                               1
     40     299993             Washer. Plain                                           20
     41     301918
     42
     43       256737           Gas((et Set                                              ,
     44
     45
     46
     47
35 - m&}    300723         NEW .sTYLE DIPSTICK (USES 300722 TUBE ALSO
                                                                                              2
CYLINDER HEAD GROUP


                                            illJrnmffTIo~=
                                            Universal Motors




 I I
 ITEM   PART NO.                   DESCRIPTION               I I
                                                             UNIT
  1     298666     Hook_ Enaine                               2
  2                Stud                                       2
  3                Nut                                        2
  4                ~Jasher   Snrina                           ~
  5     ZY~~1l     Cvlindf:1r Hp;td A~c:pmhlv                 1
  6                Cvlinder Head                              1
   7    299898     CaD Sealina                                9
   8    299355     CaD Seal ina                               1
   9               Plua Pin                                   2
  10    299555     Guide __ Valve                             6
  11    298668     Bolt_ Cylinder Head                       12
  12    298669     Stud~ Cylinder Head                        2
  13    uamoox     Nut. Cvlinder Head     298670              2
  14    298671     Washer. Plain                             14
  15    298862     Gasket. Cylinder Head                      1
  16    298863     Shi~~ C~linder Head Gasket                 1
  17
  18
  19
  20
  21
  22
  23
  24
                                                                    3
GEAR CASE GROUP


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. Universal Motors·




               4
               I19
                     to          /       16
                                              lltq
                                                7


                             \
                          ~~16
                           13




 I I
  ITEM   PART NO.                       OESeR! PTI ON

   1      298674            Gear Case Assembly                     1
   2                        Gear Case                              1
   3     200247             Pl ua. Pi n                             2
  _4     ?nr1?L1.~          Plua Pin                               1
   5     299907             CaD. Sealina                           1
   6     299906             CaD. Sealina                           1
   7     302401             Pioe Water                             "1
   8     299559             o Rina                                  3
   9                        Pin Start Sorina                       1
  10                        PiDe. Water Return                      1
  11      298675            Gasket. Gear Case (301456 NEW STYLE)    1
  12                        Bolt                                    1
  13      298676            Bolt                                   10
  14                        Bolt                                    3
  15                        Washer. Sorino                         14
  16                        Washer. Plain                          14
  17      298677            Ball                                    1
  18      298678            Sorino                                  1
  ~9      298679            Cao                                     1
  20      298680            o R1na                                  1
  21      298681            o Hina                                  1
  22                        Hour Meter Assembly                     1
  23      298485            Gasket                                 1
  24      298683            Stud                                   4
                                                                        4
GEAR CASE GROUP

  WJrnm~D~1
  Universal Motors




 I I
  ITEM   PART NO.                DESCRIPTION   I I
                                               UNIT
  25      29R6R4     Nut                        4
  26                 Washer Sod no              4
  27                 Washer PJain               4
  28      298477-8   Adaotor Plate              1
  29
  30
  31
  32
  33
  34
  35
  36
  37
  38
  39
  40
  41
  42
  43
  44
  45
  46
  47
  48
                                                      5
BEARING CASE GROUP




                                                        6

                                                        7




                                   f   _27


                                  r     26

                                                Uillno~1
                                                Universal Motors
PIN 301035 IS OVERSIZED REAR OIL SEAL WITH CRANK WEAR RING.



 IITEM I PART NO.                       DESCRI PTI ON       I I
                                                             UNIT

   1
   2
    3     298685    Beari"no Case Assemblv                   .1
   _4               r.rll;P   Mrlin Rprll"ina - 1             1
   5                Case. Main Bearina - 2                    1
   6      298686    Bolt - 1                                  6
   7      298687    Washer Lock - 1                           3
   8      298688    Washer. Lock - 2                          3
   9      298689    Gasket                                    1
  10      298690    Cover. Bearina                             1
  11      298691    Gasket. Cover                              1
  12                Bolt                                      -a-
  13                Washer. Sorino                            --s-
 .14                Washer. Plain                              8
  15                Bolt                                       8
  16      298692    Washer. Cover - 1                          1
   17     298693    Washer. Cover - 2                         -Z
   18     298694    Washer. Cover - 3                          1
  19      298695    Seal - Oil                                 1
  20      298696    Case Bearina Assembly - 1                  1
  21                Case. Bearina 1-1                          1
  22                Case. Bearina 1-2                          1
  23     .jUU~b,j
                    Case Bearinq Assembly - 2                 1
  24                Case Bearina 2-1                          -I

                                                                     6
BEARING CASE GROUP




                                                           ~=
                                                       'Universal Motors



 I I
  ITEM    PART NO.                         OESeR! PTI ON

   25                CaS2 82arina 2-2                               1
   26 .    29R697    Bolt - 2                                       2
   27      ?QRF\QR   W::Ic:hD'l'"   Int"1c -   ~                    ?
   28 .
   29
   30
   31
   32
   33
   34
   35
   36
   37
   38
   39
   40'
   41
  ·42
   43
   44
   45
   46
   47
   48
                                                                        7
HEAD COVER GROUP




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                                           V·
                                      /"' ..


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                                  /
                                                       rnurn[[B]m;·
                                                       Universal Motors



I I
 ITEM    PART NO.                       DESCRIPTION               I I
                                                                   UNIT

    1    298868     Cylinder Head Cover                             1
    2    298869     Gasket. Head Cov~r                              1
    3    298726     Nut. H~ad Cnv~r                                 3
   4     Z\4X/ZI    W~~hpl"H~~d CC'lV~l"                            3
   5     29R72R     G~SltgT    NIIT                                 3
   6     298729     Cover. Decomoression Hole                       3
   7     298730     Gasket. Cover                                   3
   8                Bolt                                            6
   9                Washer. Sorino                                  6
  10     298731     Stoooer. Decomoression                          1
  11     298732     Bolt                                            1
  12     298733     Holder. Decomoression Wire                      1
  13                Bolt                                            2
  14                Washer. Sorino                                  3
  15     298734     Serino. D~      ~sion                           1
  16     298870     Decomoression Shaft Assemblv                    1
  17                Shaft. Decomoression                            1
  18                Lev~r      Decomo~ssion                         1
 ...19              Pin Sorino                                      1
 20      298736     Bolt. Decomoression                             3
 21      298737     Nut. Decomeression                              3
 22      298738     o RinQ                                          4
 23      298739     PluQ~ Oil Filter                                 1
 24      298740     o Rina                                           1
                                                                          8
BREATHER GROUP

           15   14
                                                       [ffirnmffTID~1
                                                       Universal Motors.




 I I
  ITEM   PART NO.                             OESCRI PTI ON             I I
                                                                        UNIT

    1                Breather Assemblv                                   1
    2    29R699      Br~ath~r                                            1
    3    ?QR700      Pht~         E'~JI1~nt                              1
   '4    ?QR701      G::I c:kpt    rn\1~r                                2
    5    29R702      E1~~nt         B~i'lth~r                            1
    6    ?qR70~      nil    ~hipld      RY'P::IthpY'                     1
    7                Stud                                                2
    8                Nut                                                 2
    9                l~asher.SDrinq                                      Z
   10    298704      Hose. Breather                                      1
   11
   12
   13
   14                Cover                                               1
   15                Packina. Cover                                       1
   16                Bolt                                                 z
   17                Washer, SDrinq                                       Z
   18
   19
   20
   21
   22
   23
   24
                                                                               9
CAMSHAFT GROUP




                                                                     2
                         2




                                                                [ffirnoo~=
                                                                UniversailMotors


.I ITEM   I   PART NO.                            DESCRIPTION            I I
                                                                          UNIT
    1         298741         Tappet                                          6
    2         298742         Rod. Push                                       b
    3                        Camshaft Assembly                               1
    4         ?qRR71         r.;!m~h;!ft                                     1
    5         298744         Plua Pin·                                       2
    6         298745         Gear Camshaft                                   1
    7         29R746         K~v    Ft=!atht=!r                              1
    8         298747         StoDDer Cam~haft                                1
    9         298748         Cir-Clio. External                              1
   10                        Bolt                                            2
   11         298749         Washer. Stopoer                                 1
   12         298750         Idler Gear Assembly                             1
   13                        Gear. Idle                                      1
   14                        Bushina. Idle Gear                              2
   15 .       298751         Collar 1. Idle Gear                             1
   16         298752         Collar 2. Idle Gear                             1
   17         298L53         Cir-Cli~~ Idle Gear                             1
   18         298754         Shaft. Idle Gear                                1
   19                        Bolt                                            3
   20         298755         Washer. Idle Gear Shaft                         1
   21         298872         Oil Pumo Assembly                               1
   22         298756         Gasket. Oil Pump                                1
   23                        Bolt
   24                        Washer, Spring                                  '"
                                                                             '"   10
CAMSHAFT GROUP




                                                                         WJrnmffIDD~= ;
                                                                         Universal Motors


 I I
 -
         ITEM   PART NO.
                               I                          DESCRIPTI ON
                                                                                              -,
 1  25           298757        jie...s.w, Oil Pum..£ Drive                               1-
    26           ~             ...J<&.\!. ..t..e.atner.                                 ...L_
    27          2.9..8Z.5.9.   .1iu.t                                                   .1_
    28           ~             ~                                                        ....!..-
    29                                                                                    -
    30
                                                                                          -
     I


    31
    32
    33                                                                                    -
 I  34                                                                                    -
 r 35
  . 36
 I .37

  I 38
  I 39
    40 .
 I

 I  41                                                                                        -
    42
    43
    A4
    45
    46
 I  47
 I
 L  48 1                                                                           J.             J
                                                                                                      11
VALVE, ROCKER ARM GROUP




                                     l.~



                                        illJrnOOffTIomn;
                                        Universal Motors



 I I
 ITEM   PART NO.                DESCRIPTION                I I
                                                           UNIT
   1     298109.   Inlet Valve                               3
  2      298710    Exhaust Valve                             3
  3      298711    Sarina Valve                              6
  4      298712    Retainer.Y(llve Sarina                    6
   5     298713    Collet Valve SDrina                      12
   6     298714    Seal Valve Stem                           6
   7     298715    Can Valve                                 6
   8     298867    Rocker Arm Shaft Assemblv                 1
   9               Shaft Rocker Arm                          1
  10               Screw Set                                 2
  11     298717    Bracket. Rocker Arm                       3
  12     298L18    Stud                                      3
  13               Nut                                       3
  14               Washer. SorinQ                            3
  15               Washer. Plain                             3
  16     298719    Screw. Set                                1
  17     298720    Washer                                    6
  18     298121    Snrina Rocker Arm                         2
  19     298722    C5 r-Cl; a External                       2
  20     298723    Rocker Arm Assemblv                       6
  21               Rocker Arm                                1
  22               Bush                                      1
  23               Screw. Adjustina                          1
  24               Nut                                       1
                                                                  12
~STON,   CRANKSHAFT GROUP


                                            rnu[Hlli]D~=
                                            Universal Motors




 I I
  ITEM   PART NO.                   DESCRI PTI ON          I I
                                                           UNIT

   1     298762     Piston                                  3"
   2     298763     Piston Rina A~C:F'mblv                  3
   3     298764     Piston Pin                              3
   4     298765     Cir-Clin Pistnn Pin                     6
   5     298766     Connectino Rnd AC:C:F'mblv              3
   6                Cc       :;no Rod                       1
   7     301143     Bushina Piston Pin                      1
   8     300014     Bolt_,,--'_onnectina Rod                2
   9                Washer. Rod Bolt                        1
  10     298767     Rod Bearina (301039 -        .4MM)      ~3
  11     298873     Crankshaft Assembly                     1
  12                Crankshaft                              1
  13                P1ua. Pin                               3
  14                Bearina Ball                            1
  15     298769     Gear. Crankshaft                        1
  16     l~HU4b     Key, Feather                            1
  17     298770     Collar. Crank-Gear                      1
  18     298771     Oil Sl inaer                            1
  19     298772     Collar. Crankshaft                      1
  20     298773     o Ring                                  1
  21     298775     Metal, Crankshaft                       1
  22     298776     Metal. Crankshaft                       6
  23     298777     Meta 1-,_ Side                          2
  24     298778     Meta1 Sid~
                          1                                 2
  25     298774     Oi1 SF'a1                               1
                                                                  13
FLYWHEEL GROUP




                                              I]·~·lr~rnnlrln 1'i~
                                              Universal Motors




 I I
  ITEM   PART NO.                    DESCRI PTI O~                   I I
                                                                     UN IT
    1    298874     Flvwheel Assemblv                                  1
   2                Flvwh~~l                                           1
   3                Gear Rino                                          1
   4     298780     Bolt. FlvWhe~l                                     6
   5     298781     Wac;h~r Flvwh~~l                                   3
   6     298875     Flvwh~~l Hnusino    Assemblv                       1
   7                Housino Flvwhpp1                                   1
   8                Pin Straioht                                       2
   9                Pluo                                               4
  10                Cover                                              1
   11               Bolt                                               1
  12                Washer. Spring                                     1
  13                Bolt                                              11
  14                Washer. Serino                                    11
  15                Bolt                                              --z
  16                Washer. Serino                                     2
  17     298876     Starter Assembly                                   1
  18                Mark. From                                         1
  19                Bolt                                               1
  20                Stud                                               1
  21                Nut                                                1
  22                Washer. Serino                                    -Z
  23                Nut                                                1
  24                Washer, Spring                                     1
                                                                             14
NOZZLE HOLDER GROUP



                                                    ln1rf1IlHIn"~Jl~
                                                    Universal Motors




 I
 ITEM 1 PART NO.                      DESCRIPTION                      I I
                                                                       UNIT

      1    298784    Pioe. Fuel Overflow                                2
      2    298785    Cover. Iniection Purno                             1
      3    298786    Gasket. Purno Cover                                1
      4              Bnlt                                               4
      5              Wash~r -Snrina                                     4
      6    29R7R7    Nnzzl~ Hnid~rAsc:;~rnb'v                           1
      7    298788    Nnzz'~ Hnld~r Ac:;c:;~mb'v                         2
      8    298789    Gasket                                             3
      9    298790    Pioe. In.iection                                    1
     10    298791    Pine Iniection                                      1
     11    298877    Pioe. Injection                                     1
   12      298792    Clarno. Pioe                                        2
   13      298793    ClarnD. Pioe                                        2
   14      298794    Screw. With Washer                                  2
   15      298795    Glow Plua                                           3
   16      298796    Cord. Glow Pluq                                     2
   17      298797    Clio. Pioe                                          4
   18      299831    HOSE FTTRT     "R t<:   IIin Fork _lever                                 1
    8          ?qAA~'     Level" Fork                                     1
    9          298R32     Fork laver Shaft                                1
   10          298833    ~. Lever Shaft                                   1
   11                     Washer~ Spr;no                                  2
   12          298834     Holder. Fork Lever                              ~
   13          298835    RnLt                                             1
   14                     Bolt                                            2
   15                     Bolt                                            1
   16                    Jtla.shar SDr;na                                 2
   17                     Washer. Serino                                  1
   lR                    Jias.he..r.. Plain                               ~
  19                      ~lasher. Plain                                  1
  20           298828     S-.D.r;na. Start                                1
  21           298829     SQr;no. Governor                                1
  22
  2-.3.
  24
                                                                               20
NOZZLE HOLDER GROUP


3           4    6




            5
                          [llTIjmru]D~9ffi~
                          Universal Motors


    IITEM I PART NO.                          DEseRI PTI ON   I I
                                                              UNIT

       1        298787         Nozzle Holder Assemblv          1
       2        i'4H'KH        Nozzle Holder Assemblv          z
       3                       Nut                             1
       4        301161         Joint. Eye                      1
       5        301162         Joint. Eye                      2
       6        301137         Washer. Plain                    1
       7                       Bodv Nozzle Holder               1
       8                       Washer. Adjustinq                1
       9                       Sorinq. Nozzle                   1
      10                       Distance Piece                   1
      11                       Push Rod                         1
      12                       Nozzle Nut                       1
      13        301514         Nozzle Piece                     1
      14
      15
      16
       17
      -is
      19
      20
      21
     .22
      23
      24
                                                                     21
INJECTION PUMP GROUP
                  lleu;)~~

                                                        ITTI]mffi[fj~in~
           pin 3CCD60
            13 feed. ~ ~\vE                             Universal Motors
              ~'eMP..ru
             ~                         ~--4
             f __     ft     ..,       .Ii!d---5
              7   8   9      10        IHI---'6



              ~.~.
                                                            13

                                                --114
                                           -------15
                                         ~;-----16

                                       ...,1------          17


                                       ~~-----18


                                       ~-----'19



                                        t-------20
                                       ~!'Jl-------21
                  \1---~                                 22

                  12----_-'




 I I PART NO.
  ITEM                                      OESCR! PTI ON                  I I
                                                                           UNIT

   1     298878             INJECTION PUMP
   2                        Hnlrlpr,   Deliverv Valve                       3
   3                       ~r;rt(l     Deliverv Valve                       3
   4                       Gasket. Del iverv Valve                          3
   5                       -v~ivp Del iverv                                 3
   6                       Pume Element                                     3
   7     299748            Screw                                            1
    8    299749            Gasket                                           1
    9    300091            Sr.rew                                           1
   10    299873            Gasket                                            2
   11                       Pin. Taooet Guide                                3
   12                       Pin. Crank                                       1
   13                       Bolt                                             2
   14                       Plate. AdjustinQ                                ~
   15                       Pack Control                                     1
   16                       Hous i nQ ~ PumJt                                1
   17                       Sleeve Control                                   3
   18                       Seat SDrinQ UDDer                               -Z
   19                       Serina, Plunaer                                  3
   20                       Seat. Spring Lower                               3
   21                       Shim                                             3
   22                       Taooet Assembly                                  3
   23                       Roller                                           3
   24                       BushinQ. Roller                                  3
   25                      Pin. Roller                                      3
                                                                                  22
STARTER GROUP




                                                                      -,I
                                                                       I
                                                                       I
                                                                       I
                                                                       I




 21        272630   24                              ---- ---ml[~a~otBfB~
                                                              Universal Motors


 I I
  ITEM        PART NO.                        DESCRI PTI ON           I I
                                                                       UNIT

       1      298876 (llC 1 STARTER) 302886 (1102 STARTER)COMPL ~TE A~ SY
       2                  n)"ivp Fnrl F)";:!rnP                             1
       3                  Plllo '8j:!1c:h                                   1
       4     2qq77n       Bush                                              1
  -5                      Bolt Sj:!t                                        1
   6                      Bolt                                              2
   7                      Lever Drive                                       1
   8         299649       Clutch Maonet                                     1
       9     299779       Clutch                                            1
      10     299780       Armature                                          1
      11                  Pin~ Snap                                         1
      12                  Collar                                            1
      13 -                Yoke                                              1
      14-                 Bolt. Set                                         2
      15                  Gasket                                            1
      16                  Co; 1. Fiel d                                     1
      17     299781       Brush                                             2
      18     299782       Brush                                             2
      19 -                Holder. Brush                                     1
      20     299776       Sorino. Brush                                     4
      21                  Bolt                                              2
      22                  End Frame                                         1
      23     299777       Bush                                              1
      24                  Gasket                                            1
                                                                                23
STARTER GROUP

                         28




 21        272630   24
                                                               WJrnmffID~~
                                                               Universal Motors

 I I  ITEM    PART NO.                           DESCRIPTION           IUNIT J

      25       299784     C)nrino        R~turn                            1
      26                  Washer                                           1
      27                      :an. End   Fram~                             1
      28                  Hold~r         Snrino                            1
      29                  B~arina         t~nt~r                           1
      30                  Wash~r         Plain
      31
      32
      33
      34
      35
      36
      37
      38
      39
      40
      41
      42
      43
      44
      45
      46
      47
      48
                                                                                 24
                                                                                               .·...
OIL FILTER               2 GROUP                                                           \




                                1                                  12
                   r::- - __ .1. - - ---;-;,                  r.: _L --,
                    8       9           10       11            13     14




             5      7
             ~----T----
                            6       S                         D~ 11 ~·nlR]]Dr~~~~
                         3            2
                        \.:::---,----=--
                                                              Universal Motors
                                    1




  I I
  ITEM           PART NO.                             DESCRIPTION                   I I
                                                                                    UNIT
    1 .                                  Assembly. Filter Cover                       1
    2 .                                  Cover                                       _1
    3                                    SafetvValve Asc;emblv                       ~
    4                                    Safety Valve                                 1
    5                                    Pll10                                        1
    6                                    Sor; no                                      1
    7                                    o Rino                                       1
    8            300349                  ReleafValve Assemblv                         1
    9                                    o Rino                                       1
   10                                    Pl~a                                        _1
   11                                    o R;n_q                                      1
   12             298852                 Cartridae Assembly                           1
   13              298852                Cartridae Filter                             1
   14                                    Label 0; 1 Fi lter                           1
   15
   16
   17
   18
   ~9    .
   20
   21
   22
   23
   24
                                                                                           25
WATER PUMP GROUP




                                                                15




                                                      IITm[lli]otff~~
                                                      Universal Motors.




 IITEMJ   PART NO.                        DESCRI PTI ON                 I I
                                                                        UNIT

   1      298845     Assembly. Water Pumo                                1
   2                 Water Pumo Body                                    1:
   3                 Shaft Wat~l" Pumn                                   ,-
   4                 Imnp1'j:llr   !J;:ITj:llr Pnmn                     ~
   5                 Set S~a1                                            1
   6                 Beal"ino Ball                                       1
   7                 B~'II'·i no Bi'lll                                  1
   8                 Cir-Clio. External                                  1
   9                 Cir-Clio Internal                                   1
  10                 Slino~l"                                            1
  11                 PulleY. Fan                                         1
  12                 Key. Woodruff                                       1
  13                 Wash~l". SOl"ina                                    1
  14                 Nut                                                 1
  15      298846     Gasket. Watel" Pumo                                  1
  16                 Stud                                                 4
  17                 Nut                                                  4
  18                 Washer Sorino                                        4
  19                 Washer Plain                                         4
  20
  21
  22
  23
  24
                                                                               26
         \~ATER    PLtP GRllP



                                                                                 -5


                                                                             1




         I
         l                                                                   ---_ .. _--

             ITEM         PART NO.                         DESCRIPTION                      UNIT
              1 .         I~       . . . Pump - Oberdorfer . .301.3 5. 7 .                    1
              2 ·     298477 . . ·       Adapter P1 ate · . · · . .                           1
              3 .     298485 . . .       Gasket, Adapter Plate . . .                          1
              4 .     299162 . . .       Hose 1/2" Pump to Engine                             1
              5 .     241019_..          Fitting 900 1/2" Hose .·                             1
              6 ·     374747 · . .       Clamp 1/2" Hose . · · . . · .                        1
              7 .     298478 ·           Coupling Adapter · . · . . .                         1
              8 ·     230371 .··         Roll Pin 3/16 Dia x 7/8 Lg ··    - ;-,1 ,- ,   ~     1
              9 · · · X~x ···            Gasket . 30D253                                      1
             10 .
             l' .
                      285305..
                      231080..
                                         Washer . · · · . · · · · . . . · · ·.
                                         Cap Screw · · · · · . · · ·
                                                                                    ;'.>      2
                                                                                              2
             12 ·     298889 . . ·       Cam · · . · · . . · . · · . ·                        1
              13          301788 SHAFT OBERDORFER (NOT SHOWN)                                 1
             When replacing pump impeller order "water pump repair kitll
             Part No. 298416-A. Kit consists of: impeller, lip seal, gasket
             and retaining ring.
                          256737         Complete Gasket Set                     Optional
                          298904         Spare Parts Kit                         Optional
'   ..
     ~                    262249         Hand Sump Pump                             1

                                                                                            26A
FUEL FILTER GROUP


                                                            [~JroTnl(ilrlCJ -0) fJ ...
                                           20                ~ ~ .~L~I~.]JrnJLO~
                                                            Universal Motors

                                                                         r -- -     - -.-- ----l
                                                                         ,
                                                                         I               /~        I


                                                                         i
                                                                         I
                                                                           c?C- i
                                                                              rtJ I
                                                                                        (G
                                                                                         - '

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                                                                         I          21             I
19       ~                  /          /                                 1- ____, ____ .,J
I,                         16         17




i'·i:J
L____________.J
I




             PART NO.                             DESCRIPTION                            I I
                                                                                          UNIT

     1                     Fuel Pipe Assembly                                                 1
     2                     Pine. Fuel                                                         1
     3       29R6D5-A      Clin Pine                                                          4
  5
     4                     Gask~t
                           .1nint.    FIU~l     Pinp                                          ,
                                                                                              2
  6                        P;n~      'Fup'                                                     1
  7                        CliD      P;D~                                                      2
  8           29RgS3       Fu~i Filt~r Ass'~mblv                                               1
  9                        Cover Filter                                                        1
 10           298854       Element. Filter                                                     1
 11           2qqgJ:jJ:j   Plua. Filter Breather                                               1
 12           ?qqgC;h      o Rina                                                              1
 13                        Mark. Fonn                                                          1
 14                  jy    Bracket. Filter 2qgh1h                                              1
 15           231059'      Bolt                                                                2
 16           298973       Bolt                                                               -Z
 17           230142       Nut                                                                 2
 18                        Fuel Pin~ Assemblv                                                  1
 19           298567       Pine. Fuel Filter To Enaine                                         1
 20           298461       Washer. Lock                                                        1
 21           299736       Electric Fuel PUmD                                                  1
 22
 23
 24
                                                                                                       27
AIR CLEANER GROUP


                                                                                  2.             3                        8




                                                                                   rfiilroJrnlCDlnoDh~·~~
                                                                                   uIL'll!l!iJ I~l Motors
                                                                                   Universal




    I  IITEM     PART NO.                      1-                             DESeR! PTI ON                                        I I   UNIT
    =-
    I   1        299750                           ~ a.e..a.n.e.r..Il;~
                                                I -AU:.~    ~
                                                                                                                          -
                                                                                                                          -
                                                                                                                          --   -
                                                                                                                                    I
                                                                                                                                            -

                                                                                                                                          ..Ll
        2        ~~BaQ.Q.                       ;-"laniI..o..l!1 J.n           .~
                                                                                                                                          =i~
                                                                                                                      -
    I   3        ~                                 p.
                                                 --::.idS.ke.; .l.nl...e:t.-MaIu
                                                                   ;;e.r:.                                            -
    r-..!l
    r- 5
                  /~-.J,;,
                                                 - AiI:.~ ..ill..eru:e.I:                                             ---
                                                                                                                                          +-
                  29A5ft1                            -.S.   r~   .AJ.r.                                               -                   -k-
    L
    L
          6 "-
          7 1
                 .zJ.ll:~
                   ~qRfi
                         !.l.9               -'~r~1Yf~er
                                                    ma.n,                                                        -
                                                                                                                     -
                                                                                                                          --       l      +-~       .
    I
          8 j
          9
                  2"(1&-, D..2.
                  299083
                                                      ~a~k.e;
                                                       HOSE
                                                             t            0
                                                                                                                 -
                                                                                                                 -
                                                                                                                                   .J     -Y
    I

    Lll
    I 12
    I 13
         10
                                             T.
                                             ---1-
                                                                                                             -
                                                                                                             --
                                                                                                                                   J       1    -

                                          =r
                                                                                                         -                         4       -
    I 14
                                                                                                     -                             ~


.
    r 15
    U6 1
    I 17 J
                                         I
                                               J
                                                                                                     -                             J
                                                                                                                                   .l      1
                                                                                                                                               ~
                                                                                                     --                            ..!
    Lll1                             --  -=-:J                                                   - -


    U9                               -                                                           -                                          -
    I 20
    L21 .l
    I 22 J
                                 -                                                           -
                                                                                                                                           ~
                                                                                                                                               ~
                                 -                                                           -
    ' 23                     -                                                              -
    L...24 1                 -                 1                                           -                                       1
                                                                                                                                                    28
                                                                                       -
 mf[fi[lo~ill~.   .
 Universal Motors

           s




I I
ITEM   PART NO.                       DESCRIPTION           I I·
                                                            UNIT
 1     298515-C   Mountina Bracket - Front                    1
 2     'YH~Ub     H~x Hd Cao Screw (10MM x 3MM La.)           4
 3     ?q~4fi~    I ndc W",c:hpl'"   Snlit (lOMM SCl'"~w1     4
 4     298517-C   Mountina Bracket - Rear L.H.               1
 5     298519-C   Mountina Bracket - Rear R.H.               1
 6     298464     Hex Hd CaD Scr~w (14MM x 35MM La.l         4
 7     298465     Lock Wash~r. Solit (14MM Screw)            4
 8     .          Fl~xible Mount   300583                    3 -C ~ 4
 9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
                                                                   29
                                   I~




                    14        13


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                     \ '.
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                9


                         '~




                                                ITnrHm~D~~~
                                                'Universal Motors



     I I
     ITEM           PART NO.                            DESCR! PTI ON                      I I
                                                                                            UNIT
           1         298453             Reverse Gear Box, Complete                             1
           2         ?q~Fi?~JD          Rpll Hnllc:;nn RpvPI"C:p Gpi'lI" Il\TT.21 \
           3         298468             I-!py \..i.i r.i'ln C\rl"pwf~MM y 1.2~P y ~ I n \      E
           4         2~187S             Fl;l1:-W;I~hpl" SAES/16                                I
           5         29~4Fil            Wi'lchpl" In,..k (8MM Srl"Pw)                          6
           6         298616             H~x -Ad -Can Scr~w (1 OMM x 50MM La -Y                 6
           7         298456             Flat Wash~r .413 I. D. )                               6
          '8         298463             Lnrk Wash~r '10MM Screw)                               6
           9                             Lnrk Washer 8MM Screw1                 ":l170l:       2
          10                            Hex Hd Cao Screw( 8MM x 1.25 x 16MM La.) , .: ; 7 I:lo 2
          11                             Clarno Shift Cable To Shift Control Brkt.             1     3325
          12         !II
                                         Round Hd Mach Screw(#10-32 x 1)'2 LQ.)                2    13 1872
          13         !                   Lock Washer. Solit (#10 Screw)                        2     3184 .
          14         )(iUJC~             Hex Nut (#10-32)                                      2     3184
          15         298898              Pivot. Shift Cable To Reverse Gear Lever              1
          16         »"l['J«Jmt\         Flat Wac:hpI" SAE 1/4                                 1     3175
          17         230281              Cotter Pin 3/32 x 112"                                1
         18          XJaB95X«            Bracket. Shift Control Mt'o. Cable                     1    3004 7
          19             298454          Damper (NnT SHnlIlN)                                   1
          20             298505          Damper Mounting Pl ate [Nor SHDWNY                     1
          21
         '22
          23
          24
                                                                                                       30 '
                                            ----------··--·~--I




                                                                                                 i    .




    -------------_.._-----------------_.
          i
       ITE'~I. _
    L...-_...:........ PART
                         __ NO.
                              _--'-_ _ _ _ _ _ _DESCRIPTION                l:~;IT!
                                                _ _ _ _ _ _ _ _ _ _ _ _l.-.-_  _l

              ~!&4Q{  256741Rigid Coupl ;ng 3/4 11
              ~!~     256742Rig;d Coupl ing 7/8 11
              Ujt~    256743Rigid Coupling 1"
              U!~ 256744Rigid Coupling 1-1/8 11
              ~ii4fk 256745Rigid Coupling 1-1/411
              238162        Screw-Sq.Hd. 3/8 - 16 x 111                          2
               239548       Screw-Hex Hed. 3/8 '- 24 x 1-1/4"                    4
               231910       Washer-Shake Proof                                   4
               230189       Nut-Jam 3/8~24                                       4

              298568          Flexible   Coupling    3i411  1/411 Key
                                                             -

              298569          Flexible   Coupling    7/8" - 1/411 Key
              298484          Flexible   Coupling    1" - 1/4" Key
              298570          Flexible   Coupl ing   1-1/8   11
                                                               1/4" Key
                                                                  -

              299300          Flexible   Coupling    1-1/4" - 5/16 11 Key




I


I                                                                     --------_
                                                                                       ,

                                                                                .. _. -_ ..
                                                                              31 ",
                                                                                           '.
                                                                                                --'
                                               illIHIBllJ~~
                                   3            Universal Motors



~8




                2·




                                                              \'2.




IITEM I PART NO.                        OEseRI PTI ON                I I
                                                                     UNIT
      1     298637-B   Bracket. ThrottJe Cable Mto                    1
      2   . 231035     Hpy Hri C;!n ~rl"~W (1/4-20 x 3/4 La )         2
      3    ?30?57      I nr-k Nut 1=1 pylnrk (114-20)                  2
      4    29A630      C;!b1p Honk Clio                                1
      5    231AqO      I nr-k W;!c;hpt' Snlit UIlO)                    2
      6    231224      Rd HdJ"ach Screw (#10-32 x 112" L~.l            2
      7    298638      Stud~ Th~Qttle       Control LinkaQe            1
      8    231875      Flat Washer SAE 5/16                            1
      9                Snrino ... hrc . . :le Ston                     1
     10    298610      Lock Nut Flexlock (5/16 x 241                   1
     11    230138·     Hex Nut (#10-32)                                1
     12    298629      B~ll Joint Throttle Linkaqe                     1
     13
     14
     15
     16
     17
     18
     19
     20
     21
     22
     23
     24
                                                                            32
DYNAMO GROUP
          ----- .
                                                         10   12 8     11




                                                                     4 2


            13
                                                                        ~~
                                                                        Universal Motors




                 19 18


  ITEM      I    PART NO.                              DESCRIPTION                            I I
                                                                                              UNIT

       1         'X~~JIt'lf   XAX   t;t;   AMP Alf'A'T'n::lf'n'T' F. T::Irh A f'T::In J(if'    1     302 80
       2       23109_3              Hex HD Can Screw (3/8-1~ x 3-3/4" LoniU                    1
  3            231876               W~~I:. SAe 3LS"                                            2
  4          . 285305               W~er Snlit Lock 3/8"                                       1
- 5            230144               He~_NYt. 3/~-16                                            1
  6           298.52.1              Alllrnato I: MQ...qIrting"..,BJ.:Q.Ck et                   1
  7            298468               Hex HD Can Screw (8 rom x 1. 25 x 25 rom)                  2
  8
~.-.
               298461               Washer Lock (8 mm Screw)                                   3
  9            231875               Washe.r.~.....ElaLSAE_5/..l.6                              2
       10      29R471               Al:t.ematCI: Adj.usting ATIIl                              1
       11      231057               tlex HD Cap SCl;".~JLi.5/16_-:.18 x 3/4" Lon2')            1
       12      2.:U856              Washer. Flat Plain 5/16"                                   1
r--J3            2040.02         "V" Helt.                                                     1
       14        (Sunnlied wi tl Washer Snrin2'                                                1
       15        Alternaior)     Nut                                                           1
       16                        Key Feather                                                   1
r-J7
 ·18             298837
                                 PuHeY
                                 Washer. Crankshaft
                                                                                               1
                                                                                               1
       19        298836          Nut Crankshaft                                                1
       20
       21
       22
       23
       24
                                                                                                     33
EXHALET mUFOLD Group


                               '"
                                ~
                          d:if~;.               i
                                z




         [mOO~n~
         Universal Motors                                           1\




I I
ITEM   PART NO.                             DESCRI PTI ON                  I I
                                                                           UNIT
  1                       Manifold      2qqRRt;                             1
  2     ?QR7n7            G~~k~t     ExhalJ~t Manifo' Id                    1
  3     298Jna            Ga~k~t     ExhalJ~t Manifo' d                     2
  4     £.;:'0: I;:';:'   Exhaust Fl anae Manifo' d                         1
  5     ""'Xhlll          Gasket Exhau~t Flanae                             1
  6     276440            _St~~ Exhallst Fl an~e Mtg(3/8-16 x 1-7/16Lg.     2
  7     298974            Stlld .. Exhaust Flanae Mto{3/8-16 x 2-5/8 La.    1
  8     230147            Hex Nut Exhaust Fl anae Mta. (3/8-24)             3
  9     ~Jm(              Radiator Cao Pressurized 7# PSI 24306             1
 10     298635            Stud Exhau~t Mantfold 8MM x 1 25P x 102MMJ        6
 11     298466            Hex Nut Exhaust Manifold(8MM x 1.25P)             6
 12
 13
 14
 ~:5   299944WAT ~R COOLED RISE 1~"
 ~'X   299693 EXH ~UST NIPPLE WITH WATER INLET PIPE
 17
 18
 19
 20
 21
 22
 23
 24
                                                                                  34
                                                     l
            2.




           nurn[ill]D~~
           Universal Motors



         IITEM I   PART NO.   DEseRI PTI ON   I I
                                              UNIT




301 42




                                                1
                                                1
                                                1

                                                2
                                                2
                                                1
                                                1
                                                1
                                                     35
rfiij~r[1w~
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                              8  1
                                                                        @.~
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Universal Motors

                                     230101               230125
       FROM SERIAL NO.               315000         TO    315022

     I I
      ITEM           PART NO.                             DESCRIPTION         I I
                                                                              UNIT
       '25
        26
                     298843
                     ~~~/~8
                                         Gasket. Thermostat HousinQ
                                         ThpY"\'Tln~t"t                         ,
                                                                                1
        27             N/A               Stud                                   ?
        28             N/A               Washer Plain                           ?
        29             N/A               v.lasher, Lock Sol it                  2
        30             N/A               Hex Nut                                2
        31           298841              Hose. Water Return                     1·
        32           298842              Clamp, Hose                            2
        33           298840              Pipe Water Return
                                                1                               1
        34           298839              Gasket Water Flanae                    1
        35           298838              Fl an_Qe_, Water                       1
        36           ?QQnfifi            Temneraturp Spndpr                     1
       ~             299838              HEAT EXCHANGER COVER AND GASKET
       ~             300682              ~ PET COCK
       39
       40 '
       41
      .42
       43
       44
       45
        46
        47
        48
                                                                                     35A
                        INSTRUMENT PANEL

PART NO.                  DESCRIPTION                     UNIT

298559               Instrument Panel Complete         Optional
298572               Panel                                 1
298385               Ammeter                               1
299240               Oil Indicator Light                   1
298383               Temperature Gauge                     1
299190               Ignition Switch                       1
299650               Blower Switch                         1
299754               Blower Switch Plate                   1
299839               Glo Plug Switch                       1
299755               Glo Plug Switch Plate                 1
299756               Caution Plate                         1
299651               Fuse - lOA                            1
299066               Temperature Sender - 1/411            1
298584               Panel Harness                         1
~ji 300675           10 Ft. Extension Harness              1
298586               Engine Wire Harness                   1
                             OR
299263                MOTOROLA TACliOMETER        .
299732               Instrument Panel Complete wlth
                     299263 Tachometer and All Other
                     Components Listed Above.



2~xxxxxxxxxxxxxxxx~~~xtK~xxxxxXXXXXXXXXXXXXXXKXXX
256737               Gasket Set                            1
299716 - 15' EXTENSION HARNESS
298663 - OIL SWITCH


256942 - SPARE PARTS KIT A
200239 - SPARE PARTS KIT B




                                                                  'Hi
                                                                                                                   \0




                      ENGINE CONNECTIONS
                                                       Universal Diesel                PANEL CONNECTIONS
                                                                                                                   M




                   3 CYL.
                                                                                 I
                                                                                 ,
       .----~                                                                     I
                                                                    tenn. on switch
                      2 CYL.
                   ~~"'----i
                                                                              ,
                     .
                     -     -.
       -...... -
        -t
        '~r
         $.---."              ·
       GLOW I PLUGS                          FUEL PUMP                                                     GLOW PLUG


                                              12 V.
                                             I BATT.
                        Grounded
                              to
                            Engine
                                     B

E
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                                                                      -::-
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Disclaimer:
The information on this web site has not been checked for accuracy. It is for entertainment purposes only and should be independently verified before using for any other reason. There are five sources. 1) Documents and manuals from a variety of sources. These have not been checked for accuracy and in many cases have not even been read by anyone associated with L-36.com. I have no idea of they are useful or accurate, I leave that to the reader. 2) Articles others have written and submitted. If you have questions on these, please contact the author. 3) Articles that represent my personal opinions. These are intended to promote thought and for entertainment. These are not intended to be fact, they are my opinions. 4) Small programs that generate result presented on a web page. Like any computer program, these may and in some cases do have errors. Almost all of these also make simplifying assumptions so they are not totally accurate even if there are no errors. Please verify all results. 5) Weather information is from numerious of sources and is presented automatically. It is not checked for accuracy either by anyone at L-36.com or by the source which is typically the US Government. See the NOAA web site for their disclaimer. Finally, tide and current data on this site is from 2007 and 2008 data bases, which may contain even older data. Changes in harbors due to building or dredging change tides and currents and for that reason many of the locations presented are no longer supported by newer data bases. For example, there is very little tidal current data in newer data bases so current data is likely wrong to some extent. This data is NOT FOR NAVIGATION. See the XTide disclaimer for details. In addition, tide and current are influenced by storms, river flow, and other factors beyond the ability of any predictive program.