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Universal Diesel M4 30 Parts Manual



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 nivarsal
 Parts List
   M4-30




Part number 200144
      Edition 1
   October, 1990
                                                                              UNIVERSAL bNGINE DATA

      Model                Cubic Inches                 Horsepower                     # Cylinders                    Weight                     mock Model                         Years                    Approx. Qty. Sold
      M-12 ................... 24.4 .......................... 10 ............................. 2 ......................... 175 ................... Z-400.......................... 83-88 .............................. 1200
*. M2-12 ................. 26 ............................. 11 ............................. 2 ......................... 175................... Z-430.......................... 87-Current ...................... 320
      M-15 ................... 31 ............................. 11 ............................. 2 ......................... 245 ................... Z-500.......................... 82-83 ................................ 370
      M-18 ................... 34.8 .......................... 14 ............................. 2 ......................... 255 ................... Z-6OO .......................... 83-88 .............................. 2400
      M-20 ................... 45 ............................. 16 ............................. 2 ......................... 365 ................... Z-751.. ........................ 82-83 ................................ 230
.* M3-20 ................. 38.9 .......................... 18 ............................. 3 ......................... 235 ................... D-640 ......................... 88-Current ...................... 525
     M-25 ................... 52 ............................. 21 ............................. 3 ......................... 285 ................... D-850 ......................... 81-86 .............................. 3650
     M-25XP ............. 57 ............................. 23 ............................. 3 ......................... 285 ................... D-950 ......................... 86-Current .................... 3100
     M-30 ................... 68 ............................. 24 ............................. 3 ......................... 425 ................... D-1101&1102 ........... 83-87 ................................ 400
·· M4-30 ................. 52 ............................. 25 ............................. 4 ......................... 270................... Y-850 ......................... 88-Current ...................... 470
     M-35 ................... 75.5 .......................... 30 ............................ .4 ......................... 335 ................... V-1200 ....................... 87-Current ...................... 280
     M-40 ................... 91 ............................. 32 ............................ .4 ......................... 545 ................... V-1502 ....................... 82-Current ...................... 360
     M-50 ................... 115 .......................... .44 ............................ .4 ......................... 545 ................... V-1902 ....................... 82-CUrrent ...................... 520

·    5411(M15) ......... 31 ............................. 11 ............................. 2 ......................... 245 ................... Z-500.......................... 77-82 .............................. 2900
·    5416(M20) ......... 45 ............................. 16 ............................. 2 ......................... 365 ................... Z-751.. ........................ 76-82 .............................. 1000
* 5421(M25) ......... 52 ............................. 21 ............................. 3 ......................... 285................... D-850 ......................... 78-81 .............................. 1000
·    5424(M30) ......... 68 ............................. 24 ............................. 3 ......................... 425 ................... D-1101 ....................... 77-83 .............................. 1050
·    5432(M40) ......... 91 ............................. 32 ............................ .4 ......................... 490................... V-1501 ....................... 78-82 ................................ 650
·    5444(M50) ......... 115 .......................... .44 ............................. 4 ......................... 545 ................... V-1902 ....................... 80-82 ................................ 280

·   These models have been discontinued. The models that replace them are in parenthesis.
·· Mini series.
                                      UNIVERSAL
                              DIESEL FAST MOVING PARTS

    Model:   M4-30            Number of cylinders: _ _...:4'--_ __    Mfg. Years:   198 8-CURRENT

    Cubic Inches:     52      Horsepower:       25                    Weight:       270

    Air Filter                 301926           Oil Pressure Switch             299964
    Air Filter Element         300429           Panel, Standard                 300680
    Alternator                 302280           Panel, Deluxe                   300685
    Ammeter                    300668           Panel, Custom                   300690
    Belt                       302084           Pump, Fresh Water               302756
    Dipstick                   301212           Pump, Mounting Gasket           301340
    Exhaust Manifold           302398           Pump, Rebuild Kft               N/A
    Exhaust Manifold Gasket    302759 ( 4)      Pump, Sea Water                 302648
    Filter, Lube Oil           300209           Pump Mounting Gasket            302678
    Filter, Fuel Oil           298854           Pump, Impeller                  302875
    Filter, Electric Lift      300128           Pump, Repair Kit                N/A
    Gasket, Head               302691           Pump, Seal                      302885
    Gasket, Oil Pan            302686           Pump Conversion Kit
    Gasket Set, Upper          256948               (includes pump)             302835
    Gasket Set, Complete       256949           Pump Conversion Kit
    Glow Plug                  301754               (excludes pump)             302838
    Harness, 5 FT. EXT.        300708           PTO Pulley Kit                  303068
    Harness, 10FT. EXT.        300675           Pump, Fuel Lift                 301385
    Harness, Engine            298586           Shim, Cylinder Head             N/A
(A) Heat Exchanger             302631           Spare Parts Kit A               256947
    Heat Exchanger End Cap     301457           Spare Parts Kit B               256945
    Heat Exchanger Gasket      301457           Starter                         302474
    Injector                   302735           Starter Solenoid                N/A
    Injection Pump             302740           Tachometer                      300684
    Injection Hardware Kit     N/A              Tachometer with Hour Meter -    300687
    Injector Nozzle            N/A              Tank, Coolant Recovery          300238
(B) Injector Return Line       SEE BELOW        Thermostat Element              301358
    Isolators                  300974           Thermostat Element Gasket       N/A
    Ignition Switch            300671           Thermostat MTG Gasket           300237
    Manuals, Operators         200157           Valve Cover Gasket              302706
    Manuals, Parts             200144           Water Temp Meter                300670
    Manuals, Technical         200155           Water Temp Sender               299066
    Oil Drain Washer Kit       301431           Water Injected Elbow            N/A
    Oil Pump                   302682           Zinc                            301068

    Notes:

   A.) HEAT EXCHANGER WITH MOUNTING BRACKETS (3 X 13).
    B.) INJECTOR RETURN LINE CONSISTS OF 1 - 302739, 1- 302734, & 1 - 301299.




                                                           {'"""fATl WESTERBEKE
                                                                   I Marine EngIne Products
                                             TABLE OF CONTENTS


Alternator Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42-43

Bell Housing Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46-47

Camshaft Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1B-19

Control Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53-54

Crankcase Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Cylinder Head Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

Flywheel Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-25

Fuel Camshaft Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34-35

Fuel Filter Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-39

Gasket Sets & Couplings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Gear Case Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9

Governor Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-31

Head Cover Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13

Heat Exchanger Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44-45

How To Order Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Idling Appar!us . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-21

Inlet Manifold Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-15

Main Bearing Case Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11

Name Plate Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-41

Nozzle Holder Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-27

Oil Pan Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

Piston Crankshaft Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-23

Sherwood Water Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Spare Parts Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Speed Control Plate Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-29

Throttle Bracket Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48-49

Valve Rocker Arm Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-17

Water Flange Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32-33

Water Pump Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36-37

Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
                                     HOW TO ORDER PARTS

WHEN ORDERING PARTS, SPECIFY MODEL AND SERIAL NUMBER OF ENGINE.

This information is absolutely essential for the correct execution of your order. We do not hold
ourselves responsible for errors or delays where this is lacking.

SERIAL NUMBER LOCATIONS

Stamped on upper left hand corner of block - ignition side - facing flywheel end (front of engine).

Stamped in block directly above flywheel housing, under front oil filler.

On engine nameplate located on reverse gear housing cover.

On engine nameplate located on engine manifold.

RETURNED PARTS

Parts may be returned for credit subject to authorization by the factory, factory inspection and ac-
ceptance upon receipt, and a 15 % Re-Stocking charge.

A return goods authorization number must be requested from the factory prior to returning the parts.

All return shipments must be fully PREPAID and clearly marked with shipper's name and address.

LOSS OR DAMAGE IN TRANSIT

Our responsibility ceases upon delivery of shipments to the common carrier. Any claims for loss
or damage in transit must be filed with the transportation company.

SHORTAGE CLAIMS

All claims for shortage must be filed within ten (10) days after receipt of shipment and must be
accompanied by packing list.

ALL ORDERS FOR REPAIR PARTS MUST BE PLACED THROUGH OUR DISTRIBUTOR/DEALER IN
YOUR AREA.
CRANKCASE GROUP




   29




        2
                  CRANKCASE CASE GROUP



Ilem   Pari No.     Unil   Description

 1     302681        1     Crankcase Complete
 2     301199        3     Plug
 3     301200        6     Plug
 4     301201        2     Plug
 5     302589        6     Plug
 6     302587        3     Plug
 7     302588        1     Plug
 8     302429        1     Plug
 9     301543        2     Pin
10     299360        2     Pin
11     301485        1     Pipe Pin
12     300716        2     Pipe Pin
13     301547        2     Pipe Pin
14     299362        1     G-Ring
15     301202        1     Drain Cock Assembly
16     302682        1     Oil Pump Assembly
17     301204        1     Pump Gasket
18     302683        3     Bolt
19     301205        1     Oil Pump Drive Gear
20     298820        1     Key
21     302684        1     Nut
22     299413        1     Washer
23     301206        1     Oil Sender
24     298456        4     Washer
25     298463        4     Lock Washer
26     298506        4     Bolt
27     300974        4     Flex Mount
28     302638        2     Mount Clamp
29     302637        2     Front Mount Adj-Bar
30     015253        2     Bolt
31     015355        2     Washer
32     303030        1     Frt Mt 11.5, 14.5 & 16 Weld.
33     303031        1     Frt Mt 11.5,14.5 & 16 Weld.




                                 3
                 OIL PAN GROUP




9




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                                   V


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                                    ~
                                  1--0
                                 ~   CD
            10



                      4
                    OIL PAN GROUP




Item   Part No.   Unit   Description

 1     302685      1     Oil Pan
 2     302686      1     Pan Gasket
 3     302687     22     Bolt
 4     298739      1     Plug
 5     301211      1     Gasket
 6     302688      1     Oil Filter
 7     298657      1     O-Ring
 8     301548      1     Bolt
 9     301212      1     Oil Dipstick
10     300724      1     Oil Drain Kit
11     301431      2     Washer Oil Drain Kit




                           5
CYLINDER HEAD   GROUP




                        5




                            "   I
                                I
                                I




         6
                  CYLINDER HEAD GROUP




Item   Part No.    Unit   Description

 1     301549       2     Engine Hook
 2     301548       2     Bolt
 3     302689       1     Cylinder Head Complete
 4     299354       1     Plug
 5     302690       3     Plug
 6     302589        1    Plug
 7     301214       4     Intake Valve Guide
 8     301215       4     Exhaust Valve Guide
 9     301550        1    Plug
10     301217       18    Bolt
11     302691        1    Cylinder Head Gasket




                            7
GEAR CASE GROUP




        8
                  GEAR CASE GROUP




Item   Part No.   Unit   Description

  1    302692      1     Gear Case Complete
 2     302593      2     Plug
 3     301551      1     Start Spring Pin
 4     300160      3     O-Ring
 5     302693      1     Gasket
 6     302618      1     Bolt
 7     302694     10     Bolt
 8     301552     3      Bolt
 9     302695      1     Bolt
10     302696      1     Bolt
11     301490      1     Pipe Joint
12     301222      1     Washer
13     302697      1     Oil Seal
14     300209      1     Oil Filter
15     301554      1     Spring
16     301555      1     Valve Seat
17     301556      1     Ball
18     302648      1     Water Pump
19     299032     2      Bolt
20     299033     2      Lock Washer
21     302679     2      Clamp
22     302678      1     Gasket




                           9
MAIN BEARING CASE GROUP




       10
                  MAIN BEARING CASE GROUP




Item   Part No.      Unit   Description

 1     301224         1     Main Bearing   Case Assembly
 2     302698         2     Bolt
 3     301227         1     Gasket
 4     302699         1     Bearing Case   Cover Assembly
 5     301228         5     Bearing Case   Cover
 6     301231         1     Oil Seal
 7     301229         1     Gasket
 8     302617         8     Bolt
 9     301230         8     Bolt
10     301232         1     Main Bearing   Case Assembly
11     302698         2     Bolt
12     302700         1     Main Bearing   Case Assembly
13     302698         2     Bolt
14     301235         3     Bolt
15     302701         1     Main Bearing   Case Assembly
16     302698         2     Bolt




                             11
                    HEAD COVER GROUP




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5 \.------n~""""~
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                           12
                  HEAD COVER GROUP




Item   Part No.   Unit   Description

 1     302702      1     Head Cover Assembly
 2     299854      1     Breath Pipe
 3     301557      1     Plate Element
 4     302703      1     Plate Element
 5     301237      1     Breather Element
 6     301237      1     Breather Element
 7     301399      2     Screw and Washer
 8     301560      1     Breather Pipe
 9     302704      1     Clamp
10     302599      1     Bolt
11     300031      1     Washer
12     302705      1     Cylinder Head Cover
13     302706      1     Gasket
14     301240      4     Cap Nut
15     301241      4     Gasket
16     302707      1     Filler Cap
17     298740      1     O-Ring




                           13
INLET MANIFOLD GROUP




                       ()
                            ()




                                 10




           14
                  INLET MANIFOLD GROUP




Item   Part No.     Unit   Description

 1     302708        1     Intake Manifold
 2     302709        1     Gasket
 3     299365        3     Bolt
 4     301244        4     Bolt
 5     300095        8     Stud
 6     299956        1     Filler Cap
 7     302759        1     Gasket
 8     298684        8     Nut
 9     302398        1     Exhaust Manifold
10     239136        1     Plug
11     301926        1     Air Filter
12     300429        1     Filter Element
13     300983        1     Clip
14     298604        1     Clamp




                            15
VALVE ROCKER ARM GROUP




           16
                  VALVE ROCKER ARM GROUP




Item   Part No.      Unit   Description

 1     301246         4     Intake Valve
 2     301247         4     Exhaust Valve
 3     301248        8      Valve Spring
 4     301249        8      Valve Spring Retainer
 5     301250        16     Valve Spring CoHet
 6     301251        8      Valve Cap
 7     301252        8      Seal
 8     302710         1     Rocker Arm Assembly
 9     302711         1     Rocker Arm Shaft
10     301254         2     Spring
11     301255         2     Washer
12     301256        2      Bolt
13     301257        4      Rocker Arm Bracket
14     301258        4      Stud
15     298684        4      Nut
16     301561        4      Washer
17     299369        4      Lock Washer
18     301562         1     Set Screw
19     301563        8      Washer
20     301259        3      Spring
21     301260        8      Rocker Arm Assembly
22     301565        8      Adjusting Screw
23     301566        8      Nut




                             17
     CAMSHAFT GROUP




78
                  CAMSHAFT GROUP




Item   Part No,   Unit   Description

 1     301261      8     Tappet
 2     301262      8     Push Rod
 3     302712      1     Camshaft Assembly
 4     302713      1     Camshaft
 5     301713      1     Screw
 6     301264      1     Camshaft Gear
 7     301568      1     Key
 8     301569      1     Camshaft Retainer
 9     302687      2     Bolt
10     302714      1     Idler Gear Complete
11     302715      2     Gear Bushing
12     302716      1     Collar
13     302717      1     Coliar
14     302718      1     Cir-Clip
15     302719      1     Idler Gear Shaft
16     302604      3     Bolt




                          19
IDUN G APPARATUS GROUP




                         17




          20
                  IDLING APPARATUS GROUP




Item   Part No.      Unit   Description

 1     302744         1     Cover
 2     302745         1     Gasket
 3     302661         2     Bolt
 4     301575         1     Fuel Adjusting Assembly
 5     301576         1     Adjusting Bolt Assembly
 6     301493         1     Nut
 7     301578         1     Cap Nut
 8     301495         2     Gasket
 9     301416         1     Cap
10     301580         1     Adjusting Bolt
11     301581         1     Nut
12     301241         2     Gasket
13     302746         1     Cap Nut
14     302485         1     Cap
15     301584         1     Cover
16     301585         1     Gasket
17     302661         1     Bolt
18     300206         2     Bolt




                             21
            PISTON, CRANKSHAFT GROUP




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                      22
              PISTON, CRANKSHAFT GROUP



Item   Part No.   Unit   Description

 1     302720      4     Piston
 2     302722      4     Piston Ring Set
 3     301273      4     Piston Pin
 4     301274      8     Cir-Clip
 5     302724      4     Connecting Rod Assembly
 6     302725      4     Pin Bushing
 7     ~02726      8     Bolt
 8     302727      4     Rod Bearing
 9     302730      1     Crankshaft Complete
10     302470      4     Ball
11     300813      1     Sleeve
12     301281      1     Gear
13     299549      1     Key
14     301282      1     Bearing Main
15     301283      3     Bearing Main
16     299501      1     Bearing Main
17     299502      2     Bearing Spacer
18     299503      2     Bearing Spacer
19     301287      1     Collar
20     302731      1     Oil Slinger
21     301289      1     O-Ring




Item   Part No.   Unit   Description

 1A    302721      4     Piston .05MM Oversize
 2A    302723      4     Piston Ring Set .05MM Oversize
 8A    302728      4     Rod Bearing .02MM Oversize
 88    302729      4     Rod Bearing .04MM Oversize
14A    301641      1     Bearing Main .02MM Oversize
148    301642      1     Bearing Main .04MM Oversize
15A    301645      3     Bearing Main .02MM Oversize
158    301646      3     Bearing Main .04MM Oversize
16A    300754      1     Bearing Main .02MM Oversize
168    300755      1     Bearing Main .04MM Oversize
17A    301647      2     Bearing Spacer .02MM Oversize
178    301648      2     Bearing Spacer .04MM Oversize
18A    301649      2     Bearing Spacer .02MM Oversize
188    301650      2     Bearing Spacer .04MM Oversize




                          23
           FLYWHEEL GROUP




                                3




                            9




       7
~~11
 ®




                  24
                   FLYWHEEL GROUP




Item   Part No.   Unit   Description

 1     302732      1     Flywheel Complete
 2     301291      1     Ring Gear
 3     302733      5     Bolt
 4     301293      1     Plate
 5     301294     10     Bolt
 6     302474      1     Starter
 7     299514     2      Bolt
 8     301297     2      Nut
 9     299583     2      Lock Washer
10     300208      1     Nut
11     299583      1     Lock Washer




                          25
NOZZLE HOLDER GROUP




           26
                  NOZZLE HOLDER GROUP



11em   Part No.    Unit   Description

 1     302734       1     Over Flow Pipe Assembly
 2     301299       1     Over Flow Pipe Assembly
 3     302269       2     Clamp
 4     301300       1     Screw
 5     301241       1     Gasket
 6     302735       4     Injector
 7     301303       4     Gasket
 8     302736       1     Injector Pipe
 9     302737       1     Injector Pipe
10     302738       1     Injector Pipe
11     301306       3     Clamp
12     301307       3     Clamp
13     298794       3     Screw and Washer
14     302739       1     Injector Pipe
15     301754       4     Glow Plug
16     301309       3     Glow Plug Wire




                           27
SPEED CONTROL PLATE GROUP




            28
             SPEED CONTROL PLATE GROUP




Item   Part No.   Unit   Description

 1     301591      1     Speed Control Plate
 2     301325      1     Gasket
 3     302618      2     80lt
 4     299365      2     Bolt
 5     301241      2     Gasket
 6     301592      1     Governor Lever
 7     301593      1     Collar
 8     302750      1     O-Ring
 9     301326      1     Speed Control Lever
10     301594      2     Nut
11     301595      1     Lever Shaft
12     302751      1     Engine Stop Lever
13     301588      1     Spring Pin
14     301496      1     O-Ring
15     301328      1     Spring Retainer
16     298826      2     Stopper
17     301596      1     Bolt
18     298684      3     Nut
19     302752      1     Control Plate Assembly




                          29
30
                  GOVERNOR GROUP



Item   Part No.   Unit   Description

 1     301301      1     Start Spring
 2     302747      1     Governor Spring
 3     302748      1     Fork Lever Assembly
 4     302749      1     Fork Lever Complete
 5     301324      1     Fork Lever Assembly
 6     301587      1     Lever Shaft
 7     301588      1     Spring Pin
 8     300189      1     Bolt
 9     300187      1     Lock Washer
10     301589      1     Fork Lever Holder
11     301590      2     Bolt
12     301561      2     Washer




                          31
WATER FLANGE GROUP




         32
                  WATER FLANGE GROUP




Item   Part No.    Unit   Description

 1     302090             Hose
 2     299033       1     Washer
 3     299032       1     Bolt
 4     301089       1     Clamp
 5     301078       1     Hose
 6     298648       2     Clamp
 7     302755       1     Water Flange
 8     301333       1     Gasket
 9     302661       2     Bolt
10     301600       1     Bolt
11     300235       1     Water Pipe
12     301335       1     Water Pipe
13     301397       2     Clamp
14     301358       1     Thermostat
15     302646       1     Hose
16     299066       1     Temperature Sender
17     301059       1     Thermostat Housing
18     239138       1     Drain Cock
19     300330       2     Bolt
20     299033       2     Lock Washer
21     231874       2     Washer
22     302217       1     Elbow
23     374747       1     Clamp
24     301065       1     Hose
25     300237       1     Gasket




                           33
FUEL CAMSHAFT GROUP




        34
                  FUEL CAMSHAFT GROUP




Item   Part No.    Unit   Description

 1     302740        1    Injection Pump Assembly
 2     302741        2    Pump Shim
 3     301311       4     Bolt
 4     301312        2    Stud
 5     301313        2    Cap Nut
 6     299369        6    Lock Washer
 7     301314        1    Bleed Joint
 8     302742        1    Fuel Camshaft Assembly
 9     302743        1    Camshaft Fuel
10     301317        1    Ball Bearing
11     301318        1    Pump Gear
12     299476        1    Key
13     301571        1    Sleeve
14     301572        1    Governor Ball Case
15     301573       32    Ball
16     300198        1    Cir-Clip
17     299534        8    Ball
18     301319        1    Ball Bearing
19     301320        1    Cir-Clip
20     301574        1    Camshaft Retainer
21     302687        2    Bolt




                           35
            WATER PUMP GROUP




    01-----'1'4




@
     \
    @

                   36
                     WATER PUMP GROUP




 Item     Part No.    Unit   Description
   1      302756       1     Water Pump Assembly
   2      301518       1     Pump Flange
   3      301337       1     Bearing
   4      302757       1     Seal
   5      302758       1     Impeller
   6      302493       1     Return Pipe
   7      301340       1     Gasket
   8      301601       4     Bolt
   9      302754       1     Bolt
  10      302753       1     Drive Pulley
  11      301329       1     Pump Pulley
  12      301330       4     Bolt
  13      301331       2     Pulley Washer
15 & 14   303068       1     P.T.O. Pulley Kit 5" x 3/8 Grove
  15      302046       3     Pulley & 3 AI. Hd. Cap. Grade 5
                               (5mm x 1.25 x 30mm)
 14       301847        1    P.T.O. Pulley 5"




                               37
FUEL FILTER GROUP




        (Df----
        CD-
        CD-




       38
                  FUEL FilTER GROUP



Item   Part No.   Unit   Description

 1     301385      1     Electric Fuel Pump
 2     299855      1     Bleeder Bolt
 3     299856      1     a·Ring
 4     301602      1     Filter Cover
 5     298854      1     Fuel Filter
 6     298853      1     Fuel Filter Assembly
 7     300128      1     Fuel Pump Filter & Geil!
 8     299639      1     Cover Gasket
 9     299803      1     Cover




 \




                          39
NAME PLATE GROUP




       40
                  NAME PLATE GROUP




Item   Part No.   Unit   Description

 1     298851      1     Label,   Glow Plug
 2     299609      1     Label,   Oil
 3     298850      1     Label,   Instruction
 4     298849      1     Label,   Instruction
 5     298847      1     Label,   Drainage




                           41
     ALTERNATOR GROUP




                        Starter Solenoid




12




            42
                  ALTERNATOR GROUP



Item   Part No.   Unit   Description

 1     298466      1     Nut
 2     230144      1     Nut
 3     231895      1     Split Washer
 4     298461      2     Washer
 5     301004      1     Alternator Support
 6     300800      1     Alternator
 6A    300746      1     12V 72 amp All.
 7     300995      1     Alternator Spacer
 8     301011      1     Alternator Spacer
 9     301075      1     Alternator Bracket
10     231876      1     Washer
11     231091      1     Hex Head Cap Screw 3/8·16 x
                           3·1/4
12     300977      1     Hex Head Cap Screw 8m x 80
13     301012      1     Hex Head Cap Screw 6m x 75
14     299033      2     Split Washer
15     299032      1     Hex Head Cap Screw 6 x 1.00 x
                           25
16     231874      2     Washer
17     230157      1     Hex Head Cap Screw 5/16·18 x
                           3/4
18     231891      1     Split Washer
19     231875      1     Washer
20     301074      1     Alt. Adjustment Arm
21     299369      1     Washer
22     301600      1     Hex Head Cap Screw
23     303107      1     Rubber Boat
24     303108      1     Rubber Boat
25     303109      2     Rubber Boat




                            43
HEAT EXCHANGER GROUP




              ---@




         44
                  HEAT EXCHANGER GROUP



Item   Part No.     Unit   Description

 1     230147        3     Nut
 2     276440        2     Stud
 3     298599        1     Exhaust Flange
 4     298600        1     Gasket
 5     286075        1     Fitting
 6     298648        4     Clamp
 7     302646        1     Hose
 8     301083        2     Clamp
 9     230147        3     Nut
10     302645        1     Hose
11     301457        1     End Cap & Gasket
12     302631        1     Heat Exchanger 3" x 13" w/Mtg Brkts.
13     301068        1     Zinc Pencil 3/8 NPT x 1 1/2 x 1/2 D
14     015395        2     Washer
15     231056        2     Bolt




                            45
        BELL HOUSING GROUP




~



        ,
    o




                         ~~--®




                46
                  BELL HOUSING GROUP



Item   Pari No.   Unit   Description
 1     301914      1     Dampener Mounting Plate
 2     299156      1     Dampener
 3     298459      8     Lock Washer
 4     298458      8     Bolt
 5     230141      3     Nut
 6     231891      9     Lock Washer
 7     231875      9     Plain Washer
 8     302396      1     Bell Housing 11.5" Mt. Only
                           (Not Shown)
 8A    302671       1    Bele Hsg. 11.5, 14, 5, & 16 Mtg.
                           (As Shown)
 9     298622      7     Bolt
10     300115      1     Transmission
lOA    299942      1     V-Drive Transmission Not Shown
11     300974      4     Flex Mount
12     298461      6     Lock Washer
13     231190      8     Nut Jam
14     298460      6     Bolt
15     298468      6     Bolt
16     298461      6     Lock Washer
17     300427      1     Shift Bracket
18     300244      1     Vertical Shift Bracket
19     231875      1     Plain Washer
20     303116      1     14.5"-16" Saddle Mt.
21     303147      1     Pad Rubber (H.E. Backing)




                           47
       THROTTLE BRACKET GROUP




                             /'
                         (

                      CD-!Q)
                         I®
                         I~~
                                  2

®~-\




                        9




                 48
                THROTTLE BRACKET GROUP



lIem   Part No.    Unit   Description

 1     256934       1     Throttle Bracket Assembly
 2     015434       6     Nut
 3     300979       1     Bracket Support
 4     299653       1     Cable Clamp
 5     015360       5     Screw
 6     300090       1     Lever Spacer
 7     230281       1     Cotter Pin
 8     300826       1     Lever
 9     231452       1     Shoulder Screw
10     230184       4     Jam Nut
11     231907       2     Lock Washer
12     299019       1     Cable Pivot
13     299767       2     Ball Joint
14     300978       1     Adjustment Rod
15     298630       1     Cable Cup
16     302635       1     Throttle Bracket




                           49
                                                                                              WIRING DIAGRAM
                                                                                                     r--------{'O~----,



                                                                                                                                                                                                              .
     Glow Plugs (1 per cylo)
                                                                 +               Allernator



                                                                                                                                       +
                                                                                                                                                                                                         ...,
                                                                                                                                                                                                         Temp ·


                                                  Eleclric
                                                  Fuel Pump




                                                                                    Slarter                   ·                        Glow Plug
                                                                                                                                       Switch

                                                                                                                                                           S~rt
                                                                                                                                                           Switch
                                                                                                                  30 Amp
                                                                                                                  Fuse




                                             all Pressure
                                                 Sender
                                                                         Temp.
                                                                        Sender
                                                                                                 t                                                                      .
                                                                                                 o                                                                      ~

                                                                                                                      ~
                                                                                                                      ·    0
                                                                                                                               ·
                                                                                                                               ~           ,
                                                                                                                                           0
                                                                                                                                                   "
                                                                                                                                                   ·
                                                                                                                                                   j                            ~
                                                                                                                                                                                :i         ·
                                                                                                                                                                                           ·
                                                                                                                                                                                                 ·

                                                              2 3 4
                                                      ~.:>=;7<>:6O:5~     Engine
                                                                                                                                                   ·
                                                                                                                                                   ,7          6 S
                                                                                                                                                           2 3 4        Panel
                                                                          Harness                                                                                       Harness

                                                      ~                                                                                                    2   3 4

                                                      ~                                                                                            · ·     7        5


                                                                                                  Extension Harness


                                                                                                 Alternator



                                                                                                                           ---,."O)}-------,
                   Glow Plugs (1 per cyl.)
                                                                                                                                                                                                          Temp.
                                                                                                                                                                                                          Gauge




                                                                                                                  ·                                                                  Oil
                                                                                                                                                                                     Light
                                                                                                                                                               Start
                                                                                                                                                               Switch

                                                                                                                      30 Amp
                                                                                                                      Fuse
                                             !
                               ,    ~
                                                          on Pressure
                                                            Sender
                                                                                 Temp.
                                                                                 Sender
                                                                                                                                   ·           ,       "
                                                                                                                                                       ·
                                                                                                                                                       j
                                                                                                                                                                            ~
                                                                                                                                                                            · ~
                                                                                                                                                                                             .
                               0
                                    "                                                                                      "
                                                                                                                           ·
                                                                                                                           ·
                                                                                                                                   ~
                                                                                                                                   ·
                                                                                                                                   0           0                                     :i
                                                                                                                                                                                             ·
                                                                                                                                                                                                          ~
                                                                                                                                                                                                          ·
                                                                                                                                                                                                          ·

WIRE
NO. COLOR             WIRE SIZE                                                                                                                                                                      6

 1     Black               #10
 2     Grey                #10
 3     Yellow-Red          #16
 4     Orange              #10
 5
 6
       Red
       Purple
                           #10
                           #16                                                                                                                         , ·
                                                                                                                                                       ·       7
                                                                                                                                                               2    3 4         Panel
                                                                                                                                                                                Harness
 7     Lt. Blue            #16
                                                                                                                                                               2    3   4
 8     Tan                 #16
 9     Open                #14                                                                                                                         ·       7    6

10     Grey                #16
11     Orange-Red          #14


                                                                                                       50
         SHERWOOD WATER PUMP NO, 302648




Ite m   Part No.   Unit   Description

  1     302873      1     Impeller Housin
  2     302877      1     O-Ring            g
  3     302871      1     Cam Screw
 4      302872      1     Cam
  5     302875      1     Impeller
  6     302867      1     Cir-Clip
  7     302876      1     Flat Washer
  8     302880      1     Seal Seat
  9                       N~t Available Order
10      302868      1     Or-Clip I t         #13
                          G          n erna]
11      302867      1       " -CI'Ip External
12      302884      2     Ball Bearing
13      302885      1     Seal
                          C'    & Seat A ssembl
14      302867      1     K ,,-Clip External    Y
15      302874      1      ey
16      302865      1     Shaft
17      302878      1     End Plate
18      302879      1     Gasket
19      302882      1     Pump Body
20      302870      3     Lock Washer
21      302869      3     Bolt




                           51
         256945
"B" SPARE PARTS KIT M3-20




         256947
"A" SPARE PARTS KIT M3-20




           52
          NOVATRON PANELS




o                 o            o




    @@
o                 o            o
     300690 CUSTOM PANEL



o                o             o




    @@
o                 o            o
         300685 DELUXE PANEL




                  53
                            NOVATRON PANELS




      o                                o                               o




                                                 ©

           @@
      o                                o                               o

                         300680 STANDARD PANEL



                      NOVATRON INSTRUMENT PANEL


Part No.     Unit        Description
300690     Optional      Special Deluxe Panel-Tachometer w/Hourmeter
                         w/Warning Light and Buzzer
301101     Optional      Blank Panel w/Holes
300685     Optional      Deluxe Panel- w/Tachometer
301100        1          Blank Panel w/Holes
300680        1          Standard Panel
301099        1          Blank Panel w IHoles
300668        1          Ammeter
300669        1          Oil Light
300670        1          Temperature Gauge
300671        1          Ignition Switch
300672        2          Glow and Start Button
300673        1          35 Amp Circuit Breaker
300674        1          10 Amp Circuit Breaker
300675        1          10 Foot Extension Harness
300676        1          Panel Harness Assembly
300684     Optional      Tachometer for 300685 Panel
300687     Optional      Tachometer w/Hourmeter for 300690 Panel
300688     Optional      Buzz Light for 300690 Panel
300689     Optional      Tachometer Wire for 300690 Panel
300708     Optional      5 Foot Extension Harness
298586     Optional      Engine Harness




                                       54
         STANDARD COUPLING KITS

                 Rigid            Flex
3/4"            256741            298568
7/8"            256742            298569
1"              256743            298484
1-1/8"          256744            298570
1-1/4"          256745            299300




          V-DRIVE COUPLING KITS

                 Rigid            Flex
3/4"            256775            256780
7 /8"           256776            256781
1"              256777            256782
H/8"            256778            256783
1-1/4"          256779             N/A




              Top Gasket Set
               M4-30 256948


           Complete Gasket Set
             M4-30 256949




                     55


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Disclaimer:
The information on this web site has not been checked for accuracy. It is for entertainment purposes only and should be independently verified before using for any other reason. There are five sources. 1) Documents and manuals from a variety of sources. These have not been checked for accuracy and in many cases have not even been read by anyone associated with L-36.com. I have no idea of they are useful or accurate, I leave that to the reader. 2) Articles others have written and submitted. If you have questions on these, please contact the author. 3) Articles that represent my personal opinions. These are intended to promote thought and for entertainment. These are not intended to be fact, they are my opinions. 4) Small programs that generate result presented on a web page. Like any computer program, these may and in some cases do have errors. Almost all of these also make simplifying assumptions so they are not totally accurate even if there are no errors. Please verify all results. 5) Weather information is from numerious of sources and is presented automatically. It is not checked for accuracy either by anyone at L-36.com or by the source which is typically the US Government. See the NOAA web site for their disclaimer. Finally, tide and current data on this site is from 2007 and 2008 data bases, which may contain even older data. Changes in harbors due to building or dredging change tides and currents and for that reason many of the locations presented are no longer supported by newer data bases. For example, there is very little tidal current data in newer data bases so current data is likely wrong to some extent. This data is NOT FOR NAVIGATION. See the XTide disclaimer for details. In addition, tide and current are influenced by storms, river flow, and other factors beyond the ability of any predictive program.