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Universal Diesel M 35 Parts Manual



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Parts List M35Part number 200145 Edition 1 October 1990 UNIVERSAL LNGINE DATA Model Cubic Inches Horsepower Cylinders Weight Block Model Years Approx Qty Sold M12 244 10 2 175 Z400 8388 1200 M212 26 11 2 175 Z430 87Current 320 M15 31 11 2 245 Z500 8283 370 M18 348 14 2 255 Z600 8388 2400 M20 45 16 2 365 Z751 8283 230 M320 389 18 3 235 D640 88Current 525 M25 52 21 3 285 D850 8186 3650 M25XP 57 23 3 285 D950 86CUrrent 3100 M30 68 24 3 425 DI1011102 8387 400 M430 52 25 4 270 Y850 88CUrrent 470 M35 755 30 4 335 V1200 87Current 280 M40 91 32 4 545 V1502 82CUrrent 360 M50 115 44 4 545 V1902 82CUrrent 520 5411M15 31 11 2 245 Z5OO 7782 2900 5416M20 45 16 2 365 Z751 7682 1000 5421M25 52 21 3 285 D850 7881 1000 5424M30 68 24 3 425 DII01 7783 1050 5432M40 91 32 4 490 V1501 7882 650 5444M50 115 44 4 545 V1902 8082 280 lbese models have been discontinued The models that replace them are in parenthesis Mini series UNIVERSAL DIESEL FAST MOVING PARTS MOdel M35 Mfg Years 1987 CURRENT Number of cylinders 4 Cubic Inches 7 55 Horsepower 3 0 Weight 335 Air Filter 301138 Oil Pressure SWitch 299964 Air Filter Element 301049 Panel Standard 300680 Alternator 302280 Panel Deluxe 300685 Ammeter 300668 Panel Custom 300690 Belt 300817 Pump Fresh Water 302503 Dipstick 302432 Pump Mounting Gasket 300204 Exhaust Manifold 302092 Pump Rebuild Ktt NA Exhaust Manifold Gasket 302506 Pump Sea Water 302648 C Filter Lube Oil 300209 Pump Mounting Gasket 302678 Filter Fuel Oil 298854 Pump Impeller 302875 Filter Electric Lift 300128 Pump Repair KIT NA Gasket Head 302442 Pump Seal 302885 Gasket Oil Pan 302431 Pump Conversion Kit Gasket Set Upper 256931 includes pump 302837 Gasket Set Complete 256932 Pump Conversion Kit Glow Plug 301754 excludes pump 302838 Harness5 FT EXT 300708 PTO Pulley Kit 302159 D Harness 10FT EXT 300675 Pump Fuel Lift 301385 Harness Engine 298586 Shim Cylinder Head 302443A Heat Exchanger 302253 Spare Parts Kit A 256913 B Heat Exchanger End Cap 301457 Spare Parts Kit B 256902 Heat Exchanger Gasket 301457 Starter 302474 Injector 302475 Starter Solenoid NA Injection Pump 302494 Tachometer 300684 Injection Hardware Kit NA Tachometer with Hour Meter 300687 Injector Nozzle 301514 Tank Coolant Recovery 300238 Injector Return Line SEE MANUAL Thermostat Element 301358 Isolators 300514 Thermostat Element Gasket NA Ignition Switch 300671 Thermostat MTG Gasket 300237 Manuals Operators 200157 Valve Cover Gasket 302450 Manuals Parts 200145 Water Temp Meter 300670 Manuals Technical 200155 Water Temp Sender 299066 Oil Drain Washer Kit 301431 Water Injected Elbow NA Oil Pump 299405 Zinc 301068 E Notes A EXCHANGER 3 DIAMETER SITS ON BRACKET MOUNTED WITH CLAMPS 302253 EXCHANGER IS LATEST STYLE 3 DIAMETER CLAMPS ARE ATTACHED 302631 TO EXCHANGER FOR MOUNTING B PIN 301457 CONSISTS OF GASKET END CAP BOLT C NEW STYLE SHERWOOD PUMP DOES NOT HAVE END COVER PLATE INFORMATION ON OLD STYLE JOHNSON PUMP AVAILABLE IN PARTS MANUAL D THIS IS PULLEY ONLY ALSO REQUIRED ARE 3 302046 CAPSCREWS E 301068 FOR 3 DIAMETER EXCHANGER 38 NPT X 112 X 12 DIAMETER Il WESTERBEKE r Marlns Engine Product TABLE OF Group 4445Bell Housing Group 4849Camshaft Group 1819Control Panels 5556Crankcase Group 23Cylinder Head Group 67Engine Stop Lever Group 2021Flywheel Group 2425Fuel Camshaft Group 3435Fuel Filter Group 3839Gear Case Group 89Governor Group 3031Head Cover Group 1213Heat Exchanger Group New 4647Inlet Manifold Group 141 5Main Bearing Case Group 1 01 1Name Plate Group 4243Nozzle Holder 4041Nozzle Holder Group 2627Oil Pan Group 45Novatron Panels 55Piston Crankshaft Group 2223Johnson Water Pump 5253Table of Contents ContinuedSpeed Control Plate Group 2829Throttle Bracket Group 5051Valve Rocker Arm Group 1617Water Flange Group 3233Water Pump Group 3637Wiring Diagram 54 HOW TO ORDER PARTSWHEN ORDERING PARTS SPECIFY MODEL AND SERIAL NUMBER OF ENGINEThis information is absolutely essential for the correct execution of your order We do not holdourselves responsible for errors or delays where this is lackingSERIAL NUMBER on upper left hand corner of block ignition side facing flywheel end front of engineStamped in block directly above flywheel housing under front oil fillerOn engine nameplate located on reverse gear housing coverOn engine nameplate located on engine PARTSParts may be returned for credit subject to authorization by the factory factory inspection andacceptance upon receipt and a 15 ReStocking chargeA return goods authorization number must be requested from the factory prior to returning thepartsAll return shipments must be fully PREPAID and clearly marked with shippers name andaddressLOSS OR DAMAGE IN TRANSITOur responsibility ceases upon delivery of shipments to the common carrier Any claims for lossor damage in transit must be filed with the transportation CLAIMSAll claims for shortage must be filed within ten 10 days after receipt of shipment and must beaccompanied by packing listALL ORDERS FOR REPAIR PARTS MUST BE PLACED THROUGH OUR INYOUR AREACRANKCASE GROUP 2 CRANKCASE GROUPItem Part No Unit Description 1 302427 1 Complete Crankcase 2 302428 3 Plug 3 302429 1 Plug 4 299354 6 Sealing Cap 5 299355 1 Sealing Cap 6 299356 7 Plug 7 299357 3 Plug 8 299358 1 Plug 9 299359 2 Straight Pin10 299360 2 Straight Pin11 299354 2 Pipe Pin12 301485 1 Pipe Pin13 302272 4 Cylinder Liner14 299362 1 ORing15 301755 1 Water Cover16 299364 1 Gasket17 301256 2 Bolt18 301486 1 Drain Cock Plug19 299405 1 Oil Pump Assembly20 299406 1 Oil Pump Gasket21 300143 4 Bolt22 301487 1 Drain Cock23 299407 1 Pump Drive Gear24 298758 1 Key25 299409 1 Nut26 299413 1 Washer27 299964 1 Oil Switch28 299510 4 Hex Head Cap Screw29 301057 1 34 Point Combination Mount30 300284 1 Front Port Side Mount 16 300286 1 Front Starboard Side Mount 1631 300514 4 Flexible Mount With Nuts32 300961 1 Front Port Side Mount 1112 300736 1 Front Starboard Side Mount 111233 298617 2 Hex Head Cap Screw34 298463 6 Lockwasher 3 Oil PAN GROUP 18 16 15 l 20 4 Oil PAN GROUPItem Part No Unit Description 1 302430 1 Complete Oil Pan 2 302431 1 Oil Pan Gasket 3 299368 22 Bolt 4 300133 1 Oil Pan Filter 5 301294 1 Bolt 6 298657 1 ORing 7 302432 1 Oil Gauge 8 300724 1 Oil Drain Kit 9 Use No810 302433 1 Rubber Plug11 302434 1 Oil Filler Plug12 302435 1 Flange13 302436 1 ORing14 301785 2 Bolt15 302437 1 Flange Bracket16 302438 1 Bolt17 302439 1 Bolt18 300031 1 Washer Plain19 302440 2 Washer Plain20 298740 1 ORing21 300612 1 Oil Drain Plug Gskt22 301023 1 Drain Plug Adapter For Hose Kit23 300151 1 Drain Plug Only No Hole24 301431 2 Washer Oil Drain Kit 5 CYLINDER HEAD GROUP 12 11113 6 CYLINDER HEAD GROUPItem Part No Unit Description 1 298666 2 Engine Hock 2 300135 1 Stud 3 299485 1 Bolt 4 301297 1 Nut 5 299583 1 Lockwasher 6 302441 1 Complete CYlnder Head 7 299905 7 Sealing Cap 8 299354 1 Sealing Cap 9 299356 2 Plug10 299386 4 Intake Valve Guide11 299394 4 Exhaust Valve Guide12 300137 18 Cylinder Head Bolt13 300139 1 Plug14 302442 1 Cylinder Head Gasket15 302443 1 Cylinder Head Shim16 299975 1 Seal Washer17 299387 4 Combustion Chamber 7GEAR C ASE GROUP 1 2 1 0i 1 4 I 8 GEAR CASE GROUPItem Part No Unit Description 1 300140 1 Gear Case Assembly 2 Use No1 3 299395 2 Plug 4 300160 3 ORing 5 301489 1 Start Spring Pin 6 300180 1 Gear Case Gasket 7 299399 7 Bolt 8 299400 5 Bolt 9 299401 1 Bolt10 299402 1 Bolt11 301490 1 Pipe Joint12 299404 1 Oil Seal13 300209 1 Oil Filter14 299374 1 Relief Valve Assembly15 299374 1 Relief Valve Assembly16 299376 1 ORing17 302259 1 Water Pump18 298485 1 Pump Mounting Gasket19 300096 4 Stud20 298684 4 Nut21 299403 4 Lockwasher 9MAIN BEARING CASE GROUP I I 6 I 3 10 MAIN BEARING CASE GROUPItem Part No Unit Description 1 299414 1 Main Bearing Case Assembly 2 302444 8 Bearing Case Bolt 3 299417 1 Bearing Case Gasket 4 302445 1 Cover Bearing Case Assembly 5 300815 1 Bearing Case Cover 6 302446 1 Oil Seal 7 299418 1 Bearing Case Cover Gasket 8 301230 9 Bolt 9 301601 8 Bolt10 299420 1 Main Bearing Case Assembly11 302447 3 Bearing Case Bolt12 300146 1 Main Bearing Case Assembly13 302448 1 Main Bearing Case Assembly 11 HEAD COVER GROUP8CD J7 I I 13 12 HEAD COVER GROUPItem Part No Unit Description 1 302449 1 Rocker Arm Cover 2 302450 1 Cover Gasket 3 299457 4 Cap Nut 4 299459 4 Gasket 5 298739 1 Oil Filler Plug 6 298740 1 aRing 7 301391 1 Element Plate 8 301392 1 Element Plate 9 300148 1 Breather Element10 301393 1 Oil Shield11 301399 2 Washer and Screw12 299854 1 Breather Pipe Joint13 301396 1 Breather Pipe 13INLET MANIFOLD GR OUP 11 14 INLET MANIFOLD GROUPItem Part No Unit Description 1 302451 1 Intake Manifold 2 302452 1 Gasket 1 3 299431 3 Gasket 2 4 301230 5 Bolt 5 301244 3 Bolt 6 299369 3 Lockwasher 7 301138 1 Air Filter Assembly 8 301049 1 Filter Element 9 302506 1 Exhaust Manifold Gasket10 300095 8 Manifold Stud11 298684 8 Nut12 299956 1 Filler Cap13 302092 1 Exhaust Manifold14 239136 1 Pipe Plug 1827 15 VALVE ROCKER ARM GROUP I I 9CD i 20 16 VALVE ROCKER ARM GROUPItem Part No Unit Description 1 300152 4 Intake Valve 2 300153 4 Exhaust Valve 3 299438 8 Valve Spring 4 302453 8 Valve Spring Retainer 5 299440 16 Valve Spring Collet 6 299441 8 Valve Stem Seal 7 299442 8 Valve Cap 8 302454 1 Rocker Arm Assembly Complete 9 302455 1 Rocker Arm Shaft Assembly10 302456 1 Rocker Arm Shaft11 300155 2 Set Screw12 299444 4 Rocker Arm Bracket13 299447 1 Set Screw14 299448 8 Washer15 299449 3 Rocker Arm Spring16 299450 2 External Circle Clip17 302457 8 Rocker Arm Assembly18 300228 8 Rocker Arm Bushing19 299453 8 Adjusting Screw20 299454 8 Nut21 299455 4 Stud22 299446 4 Nut23 300156 4 Plain Washer 17 CAMSHAFT GROUP J18 CAMSHAFT GROUPItem Part No Unit Description 1 299472 8 Tappet 2 299473 8 Push Rod 3 302458 1 Camshaft Assembly 4 302459 1 Camshaft 5 300162 2 Plug 6 299475 1 Camshaft Gear 7 299549 1 Key 8 299477 1 Camshaft Stopper 9 299535 1 External Circle Clip10 299365 2 Bolt11 302460 1 Idle Gear Assembly12 Use No 1113 302461 2 Idle Gear Bushing14 302462 1 Idle Gear Collar15 302463 1 Idle Gear Collar16 302464 1 Circle Clip17 Use No 1118 299462 3 Bolt 19ENGINE STOP LE VER GROUP I I 20 ENGINE STOP LEVER GROUPItem Part No Unit Description 1 299486 1 Cover 2 299484 1 Pump Gasket 3 299527 3 Bolt 4 300164 1 Idling Apparatus Assembly 5 301492 1 Adjusting Bolt Assembly 6 Order by Item No5 Adjusting Bolt 7 Order by Item No5 Spring 8 301493 1 Nut 9 301494 1 Cap Nut10 301495 2 Gasket11 301417 1 Cap12 300229 1 Engine Stop Lever Assembly13 300173 1 Injection Pump Cover14 Order by Item No 27 Shaft Lever15 Order by Item No 27 Engine Stop Lever16 301496 1 ORing17 301498 1 Spring Pin18 301499 1 Spring19 298826 1 Stopper20 299041 1 Nut21 Non Sale Wire22 Non Sale Lead Sealing23 300230 1 Breather Gasket24 299462 3 80lt25 299432 1 Bolt26 301398 1 Wire Holder27 301500 1 Lever Shaft Assembly28 300008 1 80lt 21 PISTON CRANKSHAFT GROUP I I 6 I I 19I I I 7 I 22 PISTON CRANKSHAFT GROUPItem Part No Unit Description 1 302466 4 Piston 2 302467 4 Ring Assembly 3 299489 4 Piston Pin 4 299490 8 Circle Clip Piston Pin 5 299491 4 Connecting Rod Assembly 6 301154 4 Piston Pin Bushing 7 302468 8 Connecting Rod Bolt 8 299494 4 Connecting Rod Bearing 9 302469 1 Crankshaft Complete10 302470 4 Ball11 300813 1 Crankshaft Sleeve12 300168 1 Crankshaft Gear13 299549 1 Key14 299497 1 Oil Slinger15 299498 1 Crankshaft Collar16 299499 1 ORing17 299500 1 Crankshaft Gearing18 299501 4 Crankshaft Bearing19 299502 2 Bearing Side20 299503 2 Bearing Side 23FLYWHEEL GROUP sp 24 FLYWHEEL GROUPItem Part No Unit Description 1 302471 1 Flywheel Assembly 2 302472 1 Ring Gear 3 302473 5 Flywheel Bolt 4 301570 1 Washer 5 299508 1 End Plate 6 300182 8 Bolt 7 302474 1 Starter Assembly 8 301785 2 Bolt 9 300208 1 Nut10 299583 1 Lockwasher 25NOZZLE HOLDER 26 NOZZLE HOLDER GROUPItem Part No Unit Description 1 302475 4 Injector 2 298789 4 Gasket 3 302476 1 Injection Pipe 4 302477 1 Injection Pipe 5 302478 1 Injection Pipe 6 302479 1 Injection Pipe 7 301306 3 Pipe Clamp 8 301307 3 Pipe Clamp 9 298794 3 Screw Washer10 301754 4 Glow Plug11 299523 2 Glow Plug Wire12 302480 1 Glow Plug Wire13 302481 1 Glow Plug Wire14 302482 1 Over Flow Hose15 302269 2 Clamp16 302483 1 Hose17 302484 2 Clamp18 299828 1 Mounting Bracket19 299829 1 Fuel Return Connector20 256747 1 Fuel Return KitNo 1 8 19 27SPEED CONTROL PLATE GROUP 28 SPEED CONTROL PLATE GROUPItem Part No Unit Description 1 301501 1 Adjusting Bolt 2 301502 1 Nut 3 301503 2 Gasket 4 301504 1 Cap Nut 5 301505 1 Cap 6 300178 1 Speed Control Lever 7 299540 1 Feather Key 8 299541 1 ORing 9 299542 1 Plain Washer10 299543 2 Nut11 299544 1 Friction Plate12 300179 1 Speed Control Plate13 299545 1 Control Plate Gasket14 299432 3 Bolt15 300096 1 Stud16 298684 3 Nut17 299369 1 Spring Washer18 298826 2 Stopper19 Non Sale Wire20 Non Sale Lead Sealing 29GOVERNOR GROUP 30 GOVERNOR GROUPItem Part No Unit Description 1 298828 1 Start Spring 2 302488 1 Govenor Spring 1 3 302489 1 Govenor Spring 2 4 302490 1 Fork Lever Assembly 5 302491 1 Fork Lever Complete 6 300184 1 Fork Lever 7 300185 1 Fork Lever Shaft 8 300186 1 Bolt 9 300187 2 Lockwasher10 300188 1 Fork Lever Holder11 300189 1 Bolt12 301601 2 Bolt 31WATER FLANGE GROUP 32 WATER FLANGE GROUPItem Pari No Unit Description 1 239138 1 Petcock 2 300099 1 Thermostat Housing 3 299066 1 Temp Sender 4 300237 1 Gasket 5 301358 1 Thermostat 6 302493 1 Water Pipe 7 301397 2 Clamp 8 300236 1 Hose 9 301590 2 Bolt10 301256 5 Bolt11 298684 1 Nut12 299369 1 Lockwasher13 302492 1 Water Flange14 300234 1 Gasket15 301506 1 Stud 16 298648 4 Clamp 1217 1 Hose18 286075 1 Hose Adaptor19 301428 1 Hose 78 ID x 7112 L 20 298644 1 90 Elbow 21 302251 1 Hose 1 x 90 Molded 22 302150 1 90 Copper Elbow 23 299826 1 Hose 718ID x 2212 33FUEL CAMSHAFT GROUP 34 FUEL CAMSHAFT GROUPItem Part No Unit Description 1 302494 1 Injection Pump 2 299580 1 Shim 3 301785 4 Bolt 4 302495 2 Stud 5 301297 2 Nut 6 299583 2 Lockwasher 7 302496 1 Fuel Camshaft Assembly 8 302497 1 Fuel Camshaft 9 300195 1 Bal Bearing10 302498 1 Pump Gear11 299531 1 Key12 300197 1 Govenor Sleeve13 300198 1 Circle Clip14 302499 1 Govenor Case Ball15 299533 30 Ball16 300199 1 Circle Clip17 299534 8 Ball18 299535 1 Circle Clip19 299536 1 BaH Bearing20 299537 1 Circle Clip21 300200 1 Camshaft Stopper22 301330 2 Bolt23 302500 1 Cover24 301256 2 Bolt25 301747 1 Eye Joint26 302501 1 Injection Pump Shim27 302502 2 Shim 03028 300050 1 Bleed Cock Assembly29 299426 1 Fuel Pump Gasket 35 WATER PUMP GROUP i I 5 I 0 36 WATER PUMP GROUPItem Pari No Unit Description 1 302503 1 Water Pump Assembly 2 301518 1 Water Pump Flange 3 301158 1 Bearing 4 301159 1 Seal Assembly 5 301160 1 Impeller 6 301519 1 Return Pipe 7 300204 1 Gasket 8 301230 4 Bolt 9 302504 1 Drive Pulley10 299549 1 Key11 299550 1 Nut12 302505 1 Washer13 300817 1 VBelt14 302159 1 M35 PTO Pulley Kit15 302046 3 8 mm x 30 mm Soc Hd Cap Mt 302159 37 FUEL FILTER GROUP 2 I 5 38 FUEl FitTER GROUPItem Pari No Unit Description 1 301385 1 Electric Fuel Pump 2 299855 1 Bleeder Bolt 3 299856 1 ORing 4 301602 1 Filter Cover 5 298854 1 Fuel Filter 6 298853 1 Fuel Filter Assembly 7 300128 1 Fuel Pump Filter Gskt 8 299639 1 Cover Gasket 9 299803 1 Cover10 302244 1 Fuel Filter Brkt 39 NOZZLE HOLDER T 2 40 NOZZLE HOLDERItem Part No Unit Description 1 302475 4 Injector 2 301508 4 Nut 3 301137 4 Washer 4 301509 4 Adjusting Washer 5 301510 4 Nozzle Spring 6 301 511 4 Distance Piece 7 301512 4 Push Rod 8 301513 4 Nozzle Nut 9 301514 4 Nozzle Piece 41NAME PLATE GROUP 8 42 NAME PLATE GROUPItem Part No Unit Description 1 298851 1 Glow Plug Label 2 299609 1 Oil Label 3 298850 1 Instruction Label 4 298849 1 Instruction Label 5 298847 1 Drainage Label 6 298627 1 Hurth Rev Gear Date Plate 7 299158 1 Hurth Rev Gear Cube Date Plate 8 300268 1 Engine Serial and Model Plate 43ALTERNATOR GROUP 44 ALTERNATOR GROUPItem Part No Unit Description 1 010377 1 Hex Head Cap Screw 2 015250 1 Hex Head Cap Screw 3 015251 1 Hex Head Cap Screw 4 015386 1 Washer 5 015395 2 Lockwasher 6 015396 1 Lockwasher 7 015419 1 Nut 8 298643 3 Hose Clamp 9 299033 1 Lockwasher10 300095 4 Stud11 302150 1 Elbow12 302086 1 Hose13 302087 1 Alternator Mount14 302088 1 Adjusting Arm15 302089 1 Hex Head Cap Screw16 300817 1 VBelt17 302280 1 12V51 Amp All17A 300746 1 12V 72 Amp All 45HEAT EXCHANGER GROUPNEW STYLE I 6 46 HEAT EXCHANGER GROUPItem Part No Unit Description 1 298837 2 Clamp 2 230147 3 Nut 3 276440 2 Stud 4 298599 1 Exhaust Flange 5 298600 1 Flange Gasket 6 286075 1 Hose Connector 7 298974 1 Stud 8 300816 1 Hose 78 x 9 12 Early Unit 9 298648 2 Clamp10 301457 1 End Cap and Gasket11 302253 1 Heat Exchanger 3 x11A 302631 1 3 x 13 wMtg Brkts Late Style12 301142 1 Heat Exchanger Bracket13 301068 1 Zinc 38 NPT x 112 x 112 D 47BEll HOUSING GROUP 15 il lSll1 48 BELL HOUSING GROUPItem Part No Unil Description 1 302245 1 Mounting Plate 2 230141 1 Nut 3 231891 1 Lockwasher 4 231875 14 Lockwasher 5 231061 1 Hex Head Cap Screw 6 300945 1 Bell Housing Early No Radius 6A 302414 1 Bell Hsg 3 Radius Direct Mt NE See M25XP 7 298461 6 Lockwasher 8 298539 6 Hex Head Cap Screw 9 300116 1 HBW1 00 Transmission 299942 1 VDrive Transmission10 298468 6 Hex Head Cap Screw11 298458 8 Hex Head Cap Screw12 298459 8 Lockwasher13 298454 1 Gear Damper14 298460 6 Socket Head Screw15 300427 1 Shift Bracket16 300244 1 Vertical Shift Bracket 49 THROTTLE BRACKET GROUP 1 2 1 Clill I 50 THROTTLE BRACKET GROUPItem Part No Unit Description 1 299767 2 Ball Joint 2 230184 4 Jam Nut 3 299792 1 Adjusting Rod 4 231907 2 Lockwasher 5 231890 2 Lockwasher 6 294581 3 Nut 7 300958 1 Throttle Bracket 8 300090 1 Lever Spacer 9 231906 2 Lockwasher10 299290 2 Hex Head Cap Screw11 298630 1 Cable Clip12 231211 2 Round Head Machine Screw13 299019 1 Throttle Cable Pivot14 231452 1 Socket Head Shoulder Bolt15 300826 1 Throttle Lever16 230281 1 Cotter Pin 51 JOHNSON WATER PUMP WATER PUMP 302259 JOHNSONItem Part No Unit Description 1 302568 6 Cover Screws 2 302569 1 Pump Cover 3 302570 1 Cover Gasket 4 302571 1 Impeller 5 302572 1 Pump Shaft 6 302573 1 Cam 7 302574 1 Wear Plate 8 302575 1 Pin 9 302576 1 Cam Locking Screw10 302577 1 Pump Body11 302578 1 Lip Seal12 302579 1 ORing13 302580 1 Washer14 302581 2 Ball Bearing15 302582 1 Buide Ring16 302314 1 Service Kit Use Sherwood Pump Kit 302838 or Pump Mig Kil 302837 52 SHERWOOD WATER PUMP NO 302648 Item Part No Unit Description 1 302873 1 Impelier Hous o mg 2 302877 1 Rmg 3 302871 1 Cam Screw 4 302872 1 Cam 5 302875 1 Impelier 6 302867 1 CirClip 7 302876 1 Flat Washer 8 302880 1 Seal Seat 9 Not Available 0 CirCr rder 13 10 302868 1 Ip Internal 11 302867 1 CClip External 12 302884 2 Sail Searing 13 302885 1 Seal Seat A CirCr ssembly 14 302867 1 Ip External 15 302874 1 Key 16 302865 1 Shaft 17 302878 1 End Plate 18 302879 1 Gasket 19 302882 1 I Pump Bod u J1 20 f 33O lGej Vaer 21 I 3Ci2rSj S i tiLrH 53 WIRING DIAGRAM Alternator Glow Plugs Iper cyl Oil Light Start Switch il 30 Amp Fuse 0 go Oil Pressure Temp o 0 c Sender Sender c 11 II 0 20 Amp Fuse 1 2 3 4 1 6 5 Engine Panel 8 1 6 5 Harness t 2 3 4 Harness 8 1 0 5 1 2 3 4 1 2 3 4 6 1 5 5 Extension HarnessWire No Color Wire Size Black 10 2 Grey 10 3 YellowRed 16 4 Orange 10 5 Red 10 6 Purple 16 7 Lt Blue 16 8 Tan 16 9 Open 14 10 Grey 16 11 OrangeRed 14 54 NOVATRON PANELSo o oo o o 300690 CUSTOM PANEL With Tachometer Hour Meter and Alarmso o oo o o 300685 DELUXE PANEL With Tachometer 55 NOVATRON PANELS o o 0 o o 0 300680 STANDARD PANEL No Tachometer NOVATRON INSTRUMENT PANELPart No Unit Optional Special Deluxe wHourmeter wWarning Light and Buzzer301101 Optional Blank Panel wHoles300685 Optional Deluxe Panel 1 Blank Panel wHoles300680 1 Standard Panel301099 1 Blank Panel wHoles300668 1 Ammeter300669 1 Oil Light300670 1 Temperature Gauge300671 1 Ignition Switch300672 2 Glow and Start Button300673 1 35 Amp Circuit Breaker300674 1 10 Amp Circuit Breaker300675 1 10 Foot Extension Harness300676 1 Panel Harness Assembly300684 Optional Tachometer for 300685 Panel300687 Optional Tachrneter wHourmeter for 300690 Panel300688 Optional Buzz Light for 300690 Panel300689 Optional Tachometer Wire for 300690 Panel300708 Optional 5 Foot Extension Harness298586 Optional Engine Harness 56 2569028 SPARE PARTS KIT M35 256913A SPARE PARTS KIT M35 Top Gaskel Sel M35256931 Complete Gasket Set M35256932 57 STANDARD COUPLING KITS Rigid Flex34 256741 29856878 256742 2985691 256743 298484118 256744 298570114 256745 299300 VDRIVE COUPLING KITS Rigid Flex34 256775 2567807 8 256776 2567811 256777 256782118 256778 256783114 256779 NA 58

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