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Universal Diesel M 40 Parts Manual



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           Parts List
             M-40




        Part Number 200146
                Edition One
              January 1991



j'-.v- 'WESTERBEKE
    J   WESTERBEKECORPORATION
   ·    MYLES STANDISH INDUSTRIAL PARK
        150 JOHN HANCOCK ROAD, TAUNTON, MA 02780-7319
                                             TABLE OF CONTENTS

Alternator Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44-45

Bell Housing Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-51

Camshaft Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-19

Complete Gasket Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Crankcase Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Cylinder Head Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

Engine Stop Lever Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-21

Flywheel Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-25

Fuel Camshaft Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34-35

Fuel Filter Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-39

Gear Case Group . . . . . . . . . . . . . . . . . . . . . . . "
                                                              . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9

Governor Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-31

Head Cover Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2-1 3

Heat Exchanger Group - New . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46-47

Heat Exchanger Group - Old Style . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48-49

How To Order Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Inlet Manifold Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1 5

Main Bearing Case Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11

Name Plate Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42-43

Novatron Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57-58

Nozzle Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-41

Nozzle Holder Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-27

Oberdorfer Water Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Oil Pan Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

Piston Crankshaft Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-23

Sherwood Water Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
(Table of Contents Continued)

Spare Parts Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Speed Control Plate Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-29

Standard Coupling Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Throttle Bracket Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52-53

V-Drive Coupling Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Valve Grind Gasket Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Valve Rocker Arm Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-1 7

Water Flange Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32-33

Water Pump Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36-37

Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56




                                                            ii
                                          HOW TO ORDER PARTS

WHEN ORDERING PARTS, SPECIFY MODEL AND SERIAL NUMBER OF ENGINE.

This information is absolutely essential for the correct execution of your order. We do not hold ourselves
responsible for errors or delays where this is lacking.

SERIAL NUMBER LOCATIONS

Stamped on upper left hand corner of block - ignition side - facing flywheel end (front of engine).

Stamped in block directly above flywheel housing, under front oil filler.

On engine nameplate located on reverse gear housing cover.

On engine nameplate located on engine manifold.

RETURNED PARTS

Parts may be returned for credit subject to authorization by the factory, factory inspection and acceptance
upon receipt, and a 15% Re-Stocking charge.

A return goods authorization number must be requested from the factory prior to returning the parts.

All return shipments must be fully PREPAID and clearly marked with shipper's name and address.

LOSS OR DAMAGE IN TRANSIT

Our responsibility ceases upon delivery of shipments to the common carrier. Any claims for loss or damage in
transit must be filed with the transportation company.

SHORTAGE CLAIMS

All claims for shortage must be filed within ten (10) days after receipt of shipment and must be accompanied
by packing list.

ALL ORDERS FOR REPAIR PARTS MUST BE PLACED THROUGH OUR DISTRIBUTOR/DEALER IN YOUR
AREA.
CRANKCASE GROUP




      2
                  CRANKCASE GROUP




Item   Part No.       Unit       Description

 1     302650          1         Crankcase Assembly
 2                               Order #1
 3     302587         6          Plug
 4     301697         19         Plug
 5     302588         2          Plug
 6     301696         1          Plug
 7     299352         3          Plug
 8     299353          1         Plug
 9     299897         6          Sealing Cap
10     299958         2          Sealing Cap
11     301700         2          Straight Pin
12     299359         2          Straight Pin
13     301701         2          Straight Pin
14     301702          1         Straight Pin
15     301485          1         Pipe Pin
16     301918          1         Drain Cock Joint
17     298856         4          Cylinder Liner
18     298658          1         Plug
19     298659          1         Gasket
20     299362          1         O-Ring
21     299961          1         Oil Pump Assembly
22     298756          1         Pump Gasket
23     299433         4          Bolt
24     299369         4          Lockwasher
25     302651          1         Pump Gear
26     298758          1         Key
27     298759          1         Nut
28     298760          1         Washer
29     301206          1         Oil Pressure Sender
30     302554         1          Drain Cock
31     299812          1         Star Board Mount
32     298515          1         3-4 Mount 1 501 Block
32A    301103          1         3-4 Mount 1502 Block
33     299811          1         Port Mount
34     300583         4          Flex Mount
35     301367          1         Three Point Mount




                             3
       · OIL PAN GROUP




                         ®
3~--

                         ®




              4
                  OIL PAN GROUP




Item   Part No.       Unit    Description

 1     299565           1     Oil Pan
 2     302652           1     Pan Gasket
 3     3"00018         13     Bolt
 4     298739           1     Drain Plug
 5     299371           1     Drain Plug Gasket
 6     302530           1     Oil Filter
 7     301294           1     Bolt
 8     299967           1     O-Ring
 9     299968           1     Dipstick
10     302531          24     Lockwasher
11     301722          12     Bolt
12     301717          8      Plug
13     299564           1     Oil Pan Cover
14     299560           1     Pan Gasket
15     301294          18     Bolt
16     299583          18     Lockwasher
17     300724           1     Oil Drain Kit




                        5
CYLINDER HEAD GROUP




          6
                   CYLINDER HEAD GROUP




I.tem   Part No.   Unit   Description

 1      298666      2     Lifting Eye
 2      301294      1     Bolt
 3      301703      2     Stud
 4      301297      1     Nut
 5      299583      1     Lockwasher
 6      302653      1     Cylinder Head Assembly
 7                        Order #6
 8      299898     12     Sealing Cap
 9      299899      1     Sealing Cap
10      302589     2      Plug
11      302590     4      Intake Valve Guide
12      302591     4      Exhaust Valve Guide
13      301772     16     Head Bolt
14                        Order #13
15                        Order #13
16      299556      1     Cylinder Head Gasket
17      299557      1     Head Shim - Use Only If Used Originally
18      299974      1     Plug
19      299975      1     Seal Washer
20      302655      4     Combustion Chamber




                             7
GEAR CASE GROUP




  8
                  GEAR CASE GROUP




Item   Part No.    Unit   Description

 1     299976       1     Gear Case Assembly
 2                        Order # 1
 3     302593       2     Plug
 4     299559       3     a-Ring
 5     302594        1    a-Ring
 6     301489        1    Pin
 7     301701       2     Straight Pin
 8     299979        1    Case Gasket
 9     299980       2     Bolt
10     299981        5    Bolt
11     299982       3     Bolt
12     299984       3     Bolt
13     299983        2    Bolt
14     299583       23    Lockwasher
15     299985        1    Pipe Joint
16     299986        1    Washer
17     299987        1    Spring
18     299989        1    Valve Seat
19     299988        1    Ball
20     299990        1    Flange
21     299991        1    Flange Gasket
22     302617        3    Bolt
23     299584        1    Oil Filter Mounted On Side
23A    299927        1    Oil Filter Mounted Straight Out
24     300253        1    Gasket
25     298683       4     Stud
26     298684       4     Nut
27     299369       4     Lockwasher
28     301682        1    RV Generator Only
29     299582        1    Washer
30     301357        1    Oberdorfer Pump Marine Engines
                          & Generators
30A    300986       1     Sherwood Pump Marine Engines
                          & Generators




                          9
MAIN BEARING CASE GROUP




         10
          MAIN BEARING CASE GROUP




Item   Part No.   Unit      Description


 1     301775      1        Main Bearing Case
 2                          Order #1
 3                          Order # 1
 4     302595      8        Bearing Case Bolt
 5     299993      8        Washer
 6     298689      1        Bearing Gasket
 7     301036      1        Bearing Cover
 8     298691      1        Cover Gasket
 9     301785      8        Bolt
10     302596      8        Bolt
11     301035      1        Oil Seal
12     302597      1        Main Bearing Case
13                          Order #11
14                          Order # 11
15     302598      1        Main Bearing Case
16                          Order #15
17                          Order#15
18     301917      1        Main Bearing Case
19                          Order #18
20                          Order #18
21     298697      3        Bolt
22     299996      3        Washer




                       11
HEAD CO VER GROUP




      12
                  HEAD COVER GROUP




Item   Part No.       Unit        Description

 1     302602          1          Element Plate # 1
 2     301392          1          Element Plate #2
 3     300148          1          Breather Element
 4     301709          1          Breather Oil Shield
 5     301710          2          Screw with Washer
 6                                Not Available
 7     300000          1          Head Cover
 8     300001          1          Cover Gasket
 9     300002          4          Cap Nut
10     301495          4          Gasket
11     302603          4          Hole Cover 1902 Blocks
11A    298729          4          Hole Cover 1901 Blocks
12     298730          4          Cover Gasket
13     302604          8          Bolt
14     298739          1          Oil Filler Plug
15     298740          1          O-Ring
16     298733          1          Wire Holder
17     302604          2          Bolt
18     302605          1          Spring
19     301711          1          Shaft Assembly
20                                Order #19
21                                Order #19
22     298736          4          Bolt
23     298737          4          Nut
24     298738          1          O-Ring
25     298732          1          Bolt
26     299369          1          Lock Washer
27     300013          1          Breather Pipe
28                                Not Available




                             13
INLET MANIFOLD GROUP




          14
             INLET MANIFOLD GROUP




Item   Part No.    Unit        Description

 1     299997       1          Intake Manifold
 2     299998       1          Manifold Gasket
 3     302599       7          Bolt
 4     302532       4          Exhaust Manifold Gasket
 5     298635       8          Stud
 6     301297       8          Nut
 7     299583       8          Lockwasher
 8     301139       1          Air Filter
 9     301049       1          Filter Element
10     299956       1          Radiator Cap
11     299886       1          Exhaust Manifold
12     239136       1          Plug




                          15
VALVE ROCKER ARM GROUP




         16
           VALVE ROCKER ARM GROUP




Item   Part No.   Unit        Description

 1     298709     4           Intake Valve
 2     298710     4           Exhaust Valve
 3     298711     8           Valve Spring
 4     298712     8           Spring Retainer
 5     298713     16          Valve Spring Collet
 6     298714     8           Valve Stem Seal
 7     298715     8           Valve Cap
 8     299566      1          Rocker Arm Shaft Assembly
 9                            Order #8
10     301705      2          Set Screw
11     302600      4          Rocker Arm Bracket
12     299999      4          Stud
13     301297      4          Nut
14     299583      4          Lockwasher
15     299582      4          Washer
16     298719      1          Set Screw
17     298720      2          Rocker Arm Shaft Washer
18     298721      3          Rocker Arm Spring
19     298722      2          Cir-Clip
20     302601      8          Rocker Arm Assembly
21                            Order #20
22     301706      8          Rocker Arm Bushing
23     301707      8          Adjusting Screw
24     301708      8          Nut




                         17
     · CAMSHAFT GROUP




               C\ \   I
                    '_v
                      o
           I
           ,   ()
           I
           I




18
              CAMSHAFT GROUP




Item   Part No.   Unit   Description

 1     298471      8     Tappet
 2     298472      8     Push Rod
 3     302533      1     Camshaft Assembly
 4     301712      1     Camshaft
 5     301713      2     Set Screw
 6     300006      1     Camshaft Gear
 7     298746      1     Key
 8     298747      1     Camshaft Stopper
 9     302606      2     Bolt
10     298750      1     Idler Gear Assembly
11                       Order #10
12     302607      2     Idler Gear Bushing
13     302608      1     Collar #1
14     302609      1     Collar #2
15     298753      1     Cir-Clip
16     298754      1     Idler Gear Shaft
17     302606      3     Bolt




                    19
ENGINE STOP LEVER GROUP




          20
            ENGINE STOP LEVER GROUP




Item   Part No.   Unit        Description

 1     302550      1          Idler Apparatus Assembly
 2     301732      1          Adjusting Bolt Assembly
 3                            Order #2
 4                            Order #2
 5     301735      1          Nut
 6     301736      1          O-Ring
 7     300035      1          Engine Stop Lever Assembly
 8     301737      1          Injection Pump Cover
 9     301738      1          Lever Shaft
10     300111      1          Stop Lever
11     301496      1          O-Ring
12     301498      1          Spring Pin
13     301499      1          Spring
14     298826      1          Stopper
15     298684      1          Nut
16                            Not Available
17                            Not Available
18     298786      1          Pump Cover Gasket
19     302618      4          Bolt
20     302552      1          Fuel Camshaft Cover
21     300023      1          Collar
22     302551      1          Gasket
23     300025      1           Cir-Clip
24     302553      4          Bolt
25     299413      4          Lockwasher
26     301418      1          Cap




                         21
PISTON , CRANKSHAFT GROUP




          22
                  PISTON, CRANKSHAFT GROUP




Item   Part No.      Unit   Description

 1     298762         4     Piston
 2     302656         4     Piston Ring Assembly
 2A    302657         4     Piston Ring Assembly .05 MM Oversize
 3     298764         4     Piston Pin
 4     298765         8     Cir-Clip
 5     298766         4     Connecting Rod Assembly
 6                          Order #5
 7     301714         4     Pin Bushing
 8     300014         8     Rod Bolt
 9     298767         4     Rod Bearing
10     302658         1     Crankshaft Assembly
11                          Order #10
12     301030         1     Sleeve
13     302541         4     Ball
14     300017         1     Crankshaft Gear
15     298746         1     Key
16     300019         1     Oil Slinger
17     301779         1     Collar
18     298773         1     O-Ring
19     298836         1     Nut
20     298837         1     Washer
21     298775         1     Main Bearing
21A    301040         1     Main Bearing .02 MM Oversize
21B    301041         1     Main Bearing .04 MM Oversize
22     298776         4     Main Bearing
22A    301042         4     Main Bearing .02 MM Oversize
22B    301043         4     Main Bearing .04 MM Oversize
23     302612         2     Side Metal # 1
24     301780         2     Side Metal #2
25     298774         1     Oil Seal




                             23
FLYWHEEL GROUP




         24
              FLYWHEEL GROUP




Item   Part No.   Unit   Description

 1     299611      1     Flywheel Complete
 2                       order #1
 3     302544      1     Ring Gear
 4     298780      6     Bolt
 5     298781      3     Lockwasher
       299612      1     Flywheel Housing
 7                       Order #6
 8     301717      4     Plug
 9     301718       1    Cover
10     302614       1    Bolt
11     299583       1    Lockwasher
12     301719      11    Bolt
13     299413      11    Lockwasher
14     301720       2    Bolt
15     301721       2    Lockwasher
16     299574       1    Starter
17     301722       1    Bolt
18     301723       1    Stud
19     301724       1    Nut
20     299511       1    Lockwasher
21     300208       1    Nut
22     299583       1    Lockwasher




                    25
NOZZLE HOLDER GROUP




       26
            NOZZLE HOLDER GROUP




Item   Part No.   Unit      Description

 1     299567      4        Injectors
 2     298789      4        Gasket
 3     302545      1        Injection Pipe # 1
 4     302546      1        Injection Pipe #2
 5     301781      1        Injection Pipe #3
 6     301782      1        Injection Pipe #4
 7     301306      3        Pipe Clamp
 8     301307      3        Pipe Clamp
 9     298794      3        Screw with Washer
10     300052      4        Glow Plug
11     298796      3        Glow Plug Wire
12     298784      3        Overflow Fuel Pipe
13     302547      1        Overflow Hose
14     302484      8        Clamp
15     299831      1        Hose
16     302269      2        Clamp
17     256747      1        Return Hose Assembly




                       27
SPEED CONTROL PLATE GROUP




           28
        SPEED CONTROL PLATE GROUp·




Item   Part No.   Unit      Description

 1     301730      1        Adjusting Bolt
 2     301731      1        Nut
 3     301241      2        Gasket
 4     301504      1        Cap Nut
 5     302485      1        Cap
 6     302616      1        Speed Control Lever
 7     298820      1        Key
 8     298821      1        O-Ring
 9     300031      1        Washer
10     302549      2        Nut
11     298822      1        Plate
12     302659      1        Speed Control Plate
13     301946      1        Gasket
14     302617      2        Bolt
15     298683      2        Stud
16     299369      2        Lockwasher
17     298826      2        Stopper
18     298684      4        Nut
19                          Not Available
20                          Not Available




                       29
GOVERNOR GROUP




         30
                  GOVERNOR GROUP




Item   Part No.      Unit        Description

 1     301726         1          Governor Lever Assembly
 2     301727         1          Fork Lever Assembly
 3     300026         1          Fork Lever Assembly
 4                               Order #3
 5                               Order #3
 6                               Order #3
 7                               Order #3
 8                               Order #3
 9     301728         1          Fork Lever
10     298832         1          Fork Lever Shaft
11     298833         1          Bolt
12     299369         2          Lockwasher
13     298834         1          Fork Lever Holder
14     298732         1          Bolt
15     301729         2          Bolt
16     302615         1          Bolt
17     299582         2          Washer
18     301561         1          Washer
19     300027         1          Spring
20     300028         1          Spring
21     300029         1          Spring




                            31
WATER FLANGE GROUP




       32
            WATER FLANGE GROUP




Item   Part No.   Unit      Description

 1     299981      1        Bolt
 2     299583      2        Lockwasher
 3     301297      1        Nut
 4     299583      1        Lockwasher
 5     302558      1        Stud
 6     299798      1        Thermostat
 7     298842      2        Clamp
 8     298843      1        Gasket
 9     298583      1        Thermostat Housing
10     298644      1        Elbow
11     299066      1        Temp Sender
12     301748      2        Bolt
13     239138      1        Drain Cock
14     300312      1        Hose
15     298644      1        Elbow
16     298648      2        Clamp
17     299080      1        Hose
18     300932      1        Elbow
19     298648      2        Clamp
20     298604      2        Clamp
21     300040      1        Gasket
22     300039      1        Water Flange
23     299583      2        Lockwasher
24     299527      2        Bolt
25     299582      1        Washer
26     302560      1        Hose
27     300828      1        Hose




                       33
FUEL CAMSHAFT GROUP




         34
             FUEL CAMSHAFT GROUP




Item   Part No.   Unit        Description

  1    302548       1         Fuel Camshaft Assembly
 2     301725       1         Fuel Camshaft
 3     301317       1         Ball Bearing
 4     299575       1         Injection Pump Gear
 5     298801       1         Key
 6     298810       1         Cir-Clip
 7     298802       1         Sleeve
 8     298803       1         Cir-Clip
 9     298804       1         Ball Case
10     298805      39         Ball
11     298806       1         Cir-Clip
12     299576       7         Ball
13     299577       1         Ball Guide
14     298809       7         Rivet
15     300021       1         Ball Bearing
16     298812       1         Camshaft Stopper
17     301548       2         Bolt
18     302495       2         Stud
19     302557       1         Injection Shim
20     302559       1         Injection Shim
21     299580       3         Injection Shim
22     302599      4          Bolt
23     299583      2          Lockwasher
24     301509      2          Stud
25     299426       1         Fuel Pump Gasket
26     299822       1         Cover
27     299542      2          Lockwasher
28     298684      2          Nut
29     301297      2          Nut
30     300057       1         Fitting
31     301164       1         Washer
32     299748       1         Screw
32A    300050       1         Bleed Screw Assembly
33     299873      2          Gasket
34     300731       1         Injection Pump Assembly
35     299583      2          Lockwasher
36     301297      2          Nut




                         35
WATER PUMP GROUP




           36
              WATER PUMP GROUP




Item   Part No.    Unit        Description

 1     300041       1          Water Pump Assembly
 2                             Order #1
 2A    298845       1          Water Pump Assembly
 2B    298846       1          Pump Gasket
 3     300042       1          Bearing
 4     302660       1          Impeller
 5     300044       1          Seal
 6     301743       1          Pulley Flange
 7     300045       1          Snap Ring
 8     301744       1          Slinger
 9     302559       1          Pulley
10     300047       1          Gasket
11     302596       2          Bolt
12     302618       8          Bolt
13     301932       2          Stud
14     299583       2          Lockwasher
15     301297       2          Nut




                          37
FUEL FILTER GROUP




       38
                  FUEL FILTER GROUP




Item   Part No.   Unit    Description

 1     301385      1      Electric Fuel Pump
 2     299855      1      Bleed Screw
 3     299856      1      O-Ring
 4     301602      1      Fuel Filter Cover
 5     298854      1      Fuel Filter
 6     298853      1      Fuel Filter Assembly
 7     299636      1      Filter
 8     299639      1      Gasket
 9     299803      1      Cap
10     299426      1      Gasket Early Models
11     299425      1      Mechanical Fuel Pump Early Models




                          39
                NOZZLE HOLDER




3   4   5   6   7                10         12             11




                                       ./             ./



                                ~0
                                 I@
                                    ~CD
                                     Ie!])
                                  I,             I
                                                 "-
                                       "              "




                     40
                  NOZZLE HOLDER




Item   Part No.       Unit   Description

 1     299567          4     Injectors
 2                           Order # 1
 3     301508          4     Nut
 4     301162          4     Eye Joint
 5     301137          4     Washer
 6                           Order #1
 7     301509          4     Adjusting Washer
 8     301510          4     Spring
 9     301511          4     Distance Piece
10     301512          4     Push Rod
11     301513          4     Nozzle Nut
12     301514          4     Nozzle Piece




                       41
NAME PLATE GROUP




         42
                  NAME PLATE GROUP




Item   Part No.    Unit    Description

 1     298851       1      Glow Plug Label
 2     299609       1      Oil Label
 3     298850       1      Instruction Label
 4     298849       1      Instruction Label
 5     298847       1      Drainage Label
 6     298627       1      Hurth Rev. Gear Date Plate
 7     299158       1      Hurth Rev. Gear Cube Date Plate
 8     300268       1      Engine Serial and Model Plate




                          43
ALTERNATOR GROUP




               44
              ALTERNATOR GROUP




Item   Part No.    Unit      Description

 1     298468       2        Bolt
 2     299809       1        Adjusting Arm
 3     231876       3        Washer
 4     285305       3        Lockwasher
 5     231057       1        Belt
 6     239648       1        V-Belt
 7     231057       1        Bolt
 8     230144       1        Nut
 9     298461       2        Lockwasher
10     231093       1        Bolt
11     231876       1        Washer
12     298521       1        Alternator Bracket
13     300800       1        Alternator Before 88
13A    302280       1        Alternator After 88




                        45
HEAT EXCHANGER GROUP - NEW STYLE




                46
        HEAT EXCHANGER GROUP - NEW STYLE




Item   Part No.   Unit   Description

 1     298837      2     Clamp
 2     230147      3     Nut
 3     276440      2     Stud
 4     299788      1     Exhaust Flange 1 1/2 in.
 4A    298599      1     Exhaust Flange 1 1/4 in. Standard
 5     298600      1     Gasket
 6     286075      1     Hose Clamp
 7     298974      1     Stud
 8     299079      1     Hose
 9     298648      2     Clamp
10     301457      1     Cap with Gasket
11     299835      1     Heat Exchange 3" Dia.
11A    299049      1     Heat Exchange 2" Dia.
12     301683      1     Exchanger Bracket
12A    299852      1     Exchanger Bracket Old Style
13     301068      1     Zinc Pencil 3" Dia. Exchanger
13A    301069      1     Zinc Pencil 2" Dia. Exchanger




                         47
HEAT EXCHANGER GROUP - OLD STYLE




              48
          HEAT EXCHANGER GROUP - OLD STYLE




Item   Part No.   Unit   Description

 1     298600      1     Gasket - Exhaust Flange
 2     299788      1     Exhaust Flange
 3     276440      2     Stud 3/8-1 6 x 1 -7/1 6
 4     230147      3     Hex Nut 3/8-24
 5     286075      1     Hose Connector 3/4 MPT
 6     298648      2     Hose Clamp No.2
 7     299079            Wire Flex Hose 7/8 I.D. x 10-3/4 Lg.
 8     298974      1     Stud 3/8-16 & 24 x 2-5/8
 9     299726      1     Adapter 1/8-28 x 1/8-27 FPT
10     298605      1     Clamp - Hose 1/2" Hose
11     299745      1     Hose 1 /4 I.D. x 6-1/2 Lg.
12     294386      2     Hose Clamp No. 28
13     299342      2     Connector 1/8-27 x 1/4 Hose
14     299964      1     Oil Switch
15     299271      1     Elbow 45*
16     231037      2     Screw Hex Head Cap 1/4-20 x 1"
17     231907      2     Washer - Int. Lock
18     239136      2     Pipe Plug 1 /8 Brass
19     231874      2     Washer - Plain 1 /4
20     299700      1     Oil Manifold
21     231059      4     Heat Exchanger Bracket Spacer
22     231875      2     Washer - Plain 8mm
23     298461      2     Split Lock Washer 8mm
24     299189      2     Hex Head Cap Screw 8mm x 35mm
25     299852      1     Heat Exchanger Bracket
26     299838      1     Cover Plate & Gasket
27     299049      1     Heat Exchanger
28     301069      1     Zinc Drain Plug




                         49
BELL HOUSING GROUP




        50
                  BELL HOUSING GROUP




Item   Part No.      Unit        Description

 1     298505        1           Dampner Mounting Plate
 2     230141         1          Nut
 3     231891        1           Washer
 4     231875        14          Washer
 5     231061         1          Bolt
 6     300811        1           Bell Housing
 7     298461        6           Lockwasher
 8     298539        6           Bolt
 9     300116         1          HBW 100 Transmission
10     298468        6           Bolt
11     298458        8           Bolt
12     298459        8           Lockwasher
13     298454         1          Dampner Plate
14     298460        6           Bolt
15     298523         1          Bell Housing Old Style
16     300427         1          Shift Bracket
17     300244         1          Vertical Shift Bracket
       299942         1          HBW 1 50 V-Drive Not Shown




                            51
THROTTLE BRACKET GROUP




          52
            THROTTLE BRACKET GROUP




Item   Part No.   Unit        Description

 1     300090      1          Lever Spacer
 2     300826      1          Throttle Lever
 3     231542      1          Shoulder Bolt
 4     299019      1          Cable Pivot
 5     300281      1          Cotter Pin
 6     015434      3          Nut
 7     299653      1          Clamp
 8     015360      4          Bolt
 9     298630      1          Cable Hook Clip
10     300825      1          Throttle Swivel
11     230184      4          Nut
12     300829      1          Throttle Rod
13     299767      1          Ball Joint




                         53
          SHERWOOD WATER PUMP




           300986 Pump Assembly

Item   Part No.   Unit   Description

 1     299895      6     Cover Screws
 2     299391      1     Pump Cover
 3     295745      1     Cover Gasket
 4     299893      1     Impeller Snap Ring
 5     287439      1     Impeller
 6     299896      1     Key
 7     299888      1     Pump Shaft Old Style
 7A    301787      1     Pump Shaft New Style
 8     299889      1     Water Seal
 9     299894      1     Cam
10     299890      1     Pump Body
11     299895      1     Cam Locking Screw
12     262286      2     Oil Seal
13     239136      1     Drain Plug




                    54
   OBERDORFER WATER PUMP




Part No.
           4~r-:-~~__l
                 Description

296580           Cover Screws
296578           Pump Cover
295626           Cover Gasket
295629           Impeller Snap R'
295628           Impeller       Ing
296575           Pump Shaft Old St I
301788           Pump Sh          ye
                 Cam     aft New Style
298889
                 Pump Body
296580           Cam Locking Sc
295627           Oil Seal       rew
296576           Drain Plug
302322           Carbon Bushing




            55
                                        WIRING DIAGRAM




                                                                 30 Amp

                                                .
                                                ~
                                                                  Fuse


                                                                                     'll   ~
                                                e
                                                0                     'll    ~   ~
                                                                                     0:

                                                                                     ~
                                                                                           ;;;
                                                                                           ~
                                                                                                 <
                                                                                                 I!   j
                                                                      0:
                                                                             5   "   ;i!




               Glow Plugs {Iper cyl.,




                                                                  30 Amp



                               ..
                                    ~
                                                                   Fuse
                                    ~
                                          'll       ~
                          ~   e-          0:
                                                    5                    ~
                         "    ;t.




Wire                     Wire
No.    Color             Size

  1    Black              #10                           EXlenslon Harness

  2    Grey                10
  3    Yellow-Red          16
  4    Orange              10
  5    Red                 10
  6    Purple              16
  7    Lt. Blue            16
 8     Tan                 16
 9     Open                14
10     Grey                16
11     Orange-Red          14




                                                        56
                 NOVATRON PANELS




o                          o                         o




    @@
o                          o                         o

              300690 CUSTOM PANEL
      (With Tachometer - Hour Meter and Alarms)




o                          o                         0




    @@
o                          o                         0


               300685 DELUXE PANEL
                 (With Tachometer)

           Medalion Panel no longer available.

     Novatron Gauges and Switches for replacement.


                           57
                          NOVATRON PANELS



      o                               o                               0




           @@
      o                               o                                0


                        300680 STANDARD PANEL
                            (No Tachometer)


                      NOVATRON INSTRUMENT PANEL


Part No.     Unit       Description

300690     Optional     Special Deluxe Panel-Tachometer w/Hourmeter w/Warning
                        Light and Buzzer
301101     Optional     Blank Panel w/Holes
300685     Optional     Deluxe Panel - w/Tachometer
301100        1         Blank Panel w/Holes
300680        1         Standard Panel
301099        1         Blank Panel w/Holes
300668        1         Ammeter
300669        1         Oil Light
300670        1         Temperature Gauge
300671        1         Ignition Switch
300672        2         Glow and Start Button
300673        1         35 Amp Circuit Breaker
300674        1         1 0 Amp Circuit Breaker
300675        1         10 Foot Extension Harness
300676        1         Panel Harness Assembly
300684     Optional     Tachometer for 300685 Panel
300687     Optional     Tachmeter w/Hourmeter for 300690 Panel
300688     Optional     Buzz Light for 300690 Panel
300689     Optional     Tachometer Wire for 300690 Panel
300708     Optional     5 Foot Extension Harness
298586     Optional     Engine Harness




                                      58
                    256749
           Onboard Spare Parts Kit M-40



Part No.             Description
298416               Pump Repair Kit
298600               Exh. Flange Gasket
298854               Fuel Oil Element
299518               Nozzle Assembly Holder
300052               Glow Plug
299927               Cartridge - Oil Filter
298843               Gasket
301122               V-Belt, Oil & Heat Resistant
374747               Hose Clamp 3/8"

                     256914
           Onboard Spare Parts Kit M-40
                   Less Injector


Part No.             Description
298416               Pump Repair Kit
298600               Exh. Flange Gasket
298854               Fuel Oil Element
300052               Glow Plug
299927
298843               Gasket
301122               V-Belt, Oil & Heat Resistant
374747               Hose Clamp 3/8"




             Valve Grind Gasket Set
                  M-40 256763



              Complete Gasket Set
                  M-40 256738




                       59
        STANDARD COUPLING KITS

             Rigid                Flex

%"          256741               298568
'/s"        256742               298569
1"          256743               298484
1-1%"       256744               298570
1-1~"       256745               299300




         V-DRIVE COUPLING KITS

             Rigid                Flex

%"          256775               256780
'Is
 If         256776               256781
1"          256777               256782
1-1%"       256778               256783
1-1~"       256779                N/A




                     60


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Disclaimer:
The information on this web site has not been checked for accuracy. It is for entertainment purposes only and should be independently verified before using for any other reason. There are five sources. 1) Documents and manuals from a variety of sources. These have not been checked for accuracy and in many cases have not even been read by anyone associated with L-36.com. I have no idea of they are useful or accurate, I leave that to the reader. 2) Articles others have written and submitted. If you have questions on these, please contact the author. 3) Articles that represent my personal opinions. These are intended to promote thought and for entertainment. These are not intended to be fact, they are my opinions. 4) Small programs that generate result presented on a web page. Like any computer program, these may and in some cases do have errors. Almost all of these also make simplifying assumptions so they are not totally accurate even if there are no errors. Please verify all results. 5) Weather information is from numerious of sources and is presented automatically. It is not checked for accuracy either by anyone at L-36.com or by the source which is typically the US Government. See the NOAA web site for their disclaimer. Finally, tide and current data on this site is from 2007 and 2008 data bases, which may contain even older data. Changes in harbors due to building or dredging change tides and currents and for that reason many of the locations presented are no longer supported by newer data bases. For example, there is very little tidal current data in newer data bases so current data is likely wrong to some extent. This data is NOT FOR NAVIGATION. See the XTide disclaimer for details. In addition, tide and current are influenced by storms, river flow, and other factors beyond the ability of any predictive program.