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Westerbeke Diesel 71b Four Operator's Manual



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1 1 AdobeUCS1 1 8 X WESTERBEKE 200 BED GENERATOR SOUND GUARD 12 225 225 13 18 19 160 M 8 M 8 1 1 M 5 UESTERBEKE 71B FOUR STARTER MOTOR PROPULSION 158 AdobeUCSREF 1 2 3 4 5 61 62 7 8 91 92 93 101 102 11 12 13 14 15 16 17 18 19 201 202 203 21 22 231 232 241 242 243 25 261 262 27 281 282 29 30 31 321 322 33 200 BED GENERATOR CONTROL PANEL PN 036539 036192 037605 037603 037601 034485 035303 024731 024732 035114 035118 035825 031900 031902 031904 036538 031999 034421 036464 036492 036837 039205 031855 019121 019122 015222 031872 200125 037833 039858 033259 033258 033251 036232 303008 039747 031872 039424 039368 200125 031837 031839 050201 050374 024968 NAME PANEL HOUR METER VOLTMETER METER METER PLATE COVER LAMP HOLDER NUT NUT HARNESS RING NIPPLE RING WASHER HARNESS BLOCK MARKER PLATE SCREW NUT RELAY RELAY SWITCH BOOT LABEL HARNESS CONTROLLER CONTROLLER SCREW ASSEMBLY BOX NUT NUT LOCK WASHER BLOCK MARKER DECAL REMARKS GENERATOR CONTROL REF 2 THRU 13 12VDC OIL PRESSURE 100 PSI TEMPERATURE PANEL BOX WHEN PANEL IS REMOTE MOUNTED STOP PREHEATSTART INSTRUMENT BASE 12VDC LAMP WEDGE BASE LAMP POWER CONNECTION 1032 BRASS 10 BRONZE 1024 KEPS PANEL TOGGLE SWITCH MOUNT LOCKING 832 X 38 TRUSS HEAD BLACK SS CHASE WITH BUSHING SEALING REDUCER ENGINE 632 X 58 SS BINDING HEAD TERMINAL TERMINAL BLOCK SCREWTERMINAL BLOCK 1032 X 12 SS 1032 KEPS 12VDC 24VDC EMERGENCY STOP EMERGENCY STOP SWITCH EMERGENCY STOP SWITCH PANEL BOX GOVERNOR 12VDC GOVERNOR 24VDC 1032 X 12 SS BOX AND HARNESS GENERATOR CONTROL PANEL 1032 KEPS 632 HEX SS 6 SS TERMINAL TERMINAL BLOCK GENSET OPERATING INSTRUCTIONS 157 QUAN 1 2 3 3 3 AR AR 1 1 3 4 1 1 1 1 12 2 2 6 1 1 1 1 1 1 1 1 1 1 4 1 1 4 12 12 1 1 1 AdobeUCSU1 13 928 5 2 1 c m f8 f m u OJ m II m N 0 0 OJ m c 6 Gm z m u J f 0 4 u 0 Z f u 0 r0 J Z m 3 rAdobeUCS1 1 WESTERBEKE 71B FOUR PROPULSION INSTRUMENT PANELS 1 26 154 REF 1 21 22 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 191 192 20 21 22 23 24 25 261 262 271 272 28 29 30 311 312 321 322 331 332 34 35 36 37 38 39 401 402 WESTERBEKE 71B 200 BED ELECTRICAL SYSTEM PN 039275 030125 039550 037453 035109 031849 031847 039790 200120 031086 031904 024354 024353 024377 031501 031866 031844 024582 031861 024683 020946 031752 031750 036563 031911 032923 035711 038790 039205 024639 022249 031760 031577 031758 030245 039523 031786 034575 018242 032438 039672 037323 011984 024132 039806 039144 039422 NAME PUMP SWITCH SWITCH BUSHING SENDER LOCK WASHER NUT ALTERNATOR NUT BOOT NUT STRAP GLOWPLUG GASKET CAPSCREW SCREW LOCKWASHER BRACKET SCREW BREAKER BREAKER LOCKWASHER NUT BREAKER SCREW SWITCH SCREW HARNESS HARNESS SOLENOID SOLENOID NUT CAPS CREW LOCKWASHER SOLENOID SOLENOID LOCKWASHER LOCK WASHER NUT NUT WIRE SOLENOID SWITCH ELBOW SENDER RESISTOR DIAGRAM DIAGRAM REMARKS FUEL LIFT 12VDC 14NPT TO WATER TEMPERATURE 1 0 1032 HEX SS 50 AMP 12 VDC INCLUDING PULLEY 14NC KEPS 1024 KEPS GLOWPLUG CONNECTING 12 VDC BRACKET TO CYLINDER HEAD 14NC X 12 832 X 78 SS 8 SS PREHEAT BREAKER 832 X 14 SS CIRCUIT 20 AMP 12VDC CIRCUIT 10 AMP 24VDC 14 14NC CIRCUIT 10 AMP 832 X 14 BRASS EXHAUST 632 X 14 TAPPING GENSET INCLUDED IN PANEL HARNESS ASSY PREHEAT 12VDC PREHEAT 24VDC 516NF 516NF X 58 516 STARTER MOTOR 30593 PROPULSION 12VDC STARTER MOTOR 38384 GENSET 12VDC M 8 DIN 127 PROPULSION Ml0 DIN 127B BRONZE GENSET M 8 DIN 934 PROPULSION M10 DIN 439 BRASS GENSET SOLENOID INCLUDING BOOT FUEL SHUTOFF REFER TO FUEL PAGE OIL PRESSURE 18NPT STREET 90 STEEL OIL PRESSURE WIRING PROPULSION 12VDC WIRING GENSET 12VDC 153 QUAN 1 1 1 1 1 AR AR 1 1 1 3 3 4 1 2 2 4 1 2 1 1 2 2 1 2 1 2 1 1 1 1 2 4 4 1 1 1 1 1 1 1 1 1 2 1 1 1 1 til N 6 38 37 18 16 24 22 I 23 c m IJi m U to m m I to ro o o to m o m r n i U n l r fJ IJi m 3 1 1 200 BED 71B JESTERBEKE 1111 BELTS BELT GUARD o AdobeUCS6 X X 1 WESTERBEKE 200 BED ELECTRONIC GOVERNOR ACTUATOR 148 5 X 6 X 4 X 1 0 WESTERBEKE 200 BED AC OUTPUT AND REGULATOR 146 5 X WESTERBEKE 200 BED BACK END GENERATOR 2 144 1 0 1 0 1 0 6 X WESTERBEKE 200 BED BACK END GENERATOR 142 1 0 1 1 1 9 WESTERBEKE 20 0 BED ex140 SYSTEM MOUNTING co en exAdobeUCSX 1 X 1 YESTERBEKE 71B FOUR YARNER TRANSMISSION fr12 13 19 A 18 32 138 AdobeUCS8 X c m rn 4 m u II m m J II TI o C u II l o m z 11 I o 11 m r J II C 4 u l Z rn I rn rn o z I o c Z 4 rn M 8 M 8 I N X 1 w 33 19 2 14 2 47 19 46 5 r 61 62 55 TI ff TI 0 OJ TI TI OJ T1 o c 0 OJ l TI Z o r o o TI r J OJ f 0 l Z fr ff o z r o c Z f 71B 200 BED FUEL SYSTEM REF PN NAME REMARKS QUAN 80 031578 CAPSCREW 516NF X 34 2 81 031759 WASHER 516 FLAT 2 82 031760 NUT 516NF 2 831 024569 PUMP FUEL 1 832 031286 PUMP WMECHANICAL GOVERNOR 1 833 024569 PUMP WELECTRONIC GOVERNOR 1 84 038593 BRACKET THROTTLE 1 85 013870 SHIM THROTTLE 1 86 013325 CLAMP THROTTLE 1 87 031849 LOCK WASHER 10 2 88 031872 SCREW 1032 X 12 SS 2 891 019369 PLUG 18NPT HEX HEAD BRASS 1 892 035827 GAUGE FUEL PRESSUREGENSET OPTIONAL 1 90 035950 BOLT BANJOFUEL PRESSURE GAUGE 1 91 030290 WASHER BANJO M12 3 92 035949 BANJO FUEL PRESSURE GAUGEGENSET 1 93 039275 PUMP FUEL LIFT 12VDC 1 94 031502 CAPSCREW 14NC X 58 2 133 WESTERBEKE 71B 200 BED 179 81 79 132 FUEL SYSTEM 19 AdobeUCSREF 441 442 443 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 661 662 67 68 691 692 70 71 72 73 74 75 76 77 78 79 PN 024537 024571 024537 024542 024504 024503 031630 030290 030291 024972 030139 032868 032869 024498 024506 024464 024549 024363 024515 024461 024533 031792 031791 033066 024831 033721 036372 031506 039414 039415 031753 031752 031750 033792 030548 013340 015289 030025 022513 031758 WESTERBEKE 71B 200 BED FUEL SYSTEM NAME SPRING SPRING SPRING GASKET SPACER BOLT CAPS CREW WASHER WASHER WASHER BOLT SCREW WASHER WASHER BOLT LINE FILTER ELEMENT KEY GASKET GEAR LOCK WASHER NUT BRACKET PUMP PUMP HOSE CAPSCREW GROMMET SPACER WASHER LOCK WASHER NUT MAGNET ELEMENT ELBOW ADAPTER HOSE ELBOW LOCKWASHER REMARKS QUAN 1 GOVERNORGENSET WITH MECHANICAL GOVERNOR 1 GOVERNORGENSET WITH ELECTRONIC GOVERNOR 1 INJECTION PUMP GOVERNOR COVER 1 FUEL LINE TO PUMP INLET 1 BANJOINJECTION PUMP INLET 1 38NF X 1 2 BANJO M12 1 BANJO M14 1 BANJO M14 ALUMINUM 1 BANJO 1 BLEED 1 BLEED SCREW 1 BANJO M12 PROPULSION 2 1 FILTER TO INJECTION PUMP 1 FUEL WITH PRIMING PUMP 1 FUEL FILTER 1 WOODRUFF 1 INJECTION PUMP TO TIMING CASE 1 INJECTION PUMP DRIVE 1 M12 DIN 127 1 M12 DIN 934 1 LIFT PUMP 1 FUEL LIFT l2VDC REPLACED BY 039275 1 FUEL LIFT 24VDC 1 LIFT PUMP TO FILTER INCL ELBOW REF 78 1 14NC X 114 2 INCLUDED WITH LIFT PUMP 2 INCLUDED WITH LIFT PUMP 2 14 FLAT 2 14 2 l4NC 2 LIFT PUMP 1 LIFT PUMP FILTER INCLUDING GASKET 1 18NPT STREET 90 BRASS 1 1 FUEL SUPPLY INCL REF 76 1 ADAPTER 1 516 4 131 WESTERBEKE 71B 200 BED FUEL SYSTEM 130 1 1 5 X WESTERBEKE 71B 200 BED FUEL SYSTEM 128 1 1 ru 01 25 7 11 10 9 8 C rr1 ff rr1 u m rr1 II rr1 m ru o o m rr1 CI u rr1 fJ C l f rr1 u 0 c I 0 AdobeUCS1 1 WESTERBEKE 71B 200 BED SEA WATER PUMP 1 15 19 18 20 I I 22 124 AdobeUCSREF 1 2 3 4 5 6 7 8 9 1 0 WESTERBEKE 71B FOUR FRONT OPENING EXHAUST MANIFOLD PN 039015 037821 037347 019262 015887 038153 039016 036614 038221 038862 NAME MANIFOLD STUD GASKET LOCK WASHER NUT CLAMP ELBOW KIT ELBOW GASKET FLANGE REMARKS FRONT EXHAUST M10 X 30 DIN 939 MANIFOLD TO FLANGE Ml0 DIN 127 M10 DIN 934 EXHAUST ELBOW TO FLANGE WATER INJECTED EXHAUST INCL REF 6789 34NPT X 1 HOSE EXHAUST ELBOW TO FLANGE MANIFOLD TO EXHAUST ELBOW 123 QUAN 1 3 1 3 3 1 1 WESTER8EKE 718 FOUR FRONT OPENING EXHAUST MANIFOLD I 122 WESTERBEKE 71B 200 BED COOLING SYSTEM REF PN NAME REMARKS QUAN 35 031753 WASHER 14 FLAT 2 36 031752 LOCKWASHER 14 2 37 031506 CAPS CREW 14NC X 114 2 38 038760 ELBOW KIT WATER INJECTED INCL REF 38 THRU 42 1 39 036849 PLUG 34NPT BRASS SQUARE HEAD 1 40 036614 ELBOW 34NPT X 1 HOSE 1 41 038221 GASKET EXHAUST ELBOW TO MANIFOLD 1 42 038153 CLAMP EXHAUST ELBOW TO MANIFOLD 1 43 037745 GASKET EXHAUST MANIFOLD TO HEAD 4 44 038510 STUD EXHAUST MANIFOLD TO HEAD 8 45 031759 WASHER 516 FLAT 8 46 031758 LOCKWASHER 516 8 47 031756 NUT 516NC 8 48 024907 ELBOW MANIFOLD TO RECOVERY TANK HOSE 1 49 024906 CLAMP HOSE 2 50 024637 TUBING MANIFOLD TO TANK INCHES REQUIRED 60 51 024977 KIT COOLANT RECOVERY TANK 1 52 024858 CAP COOLANT RECOVERY TANK 1 53 024704 TANK COOLANT RECOVERY 1 54 024786 STRAP COOLANT RECOVERY TANK 1 55 031631 CAPSCREW 38NF X 114 2 56 031764 LOCKWASHER 38 2 121 52 51 53 200J 9 c m 18 f m 0 10 ttl m 331 JJ m 43 1 ttl 11 t 12 ru 37 13 36 38 0 ttl m 0 r 1 1 I n 40 0 0 r I 273 225 J Z Ij 1 1f m I 17 25 16 I 23 20 AdobeUCS8 X 8 X 20 C IT II IT 0 m IT JI IT J m 11 ru 13 o o m IT tJ n o o z n I II IT 3 AdobeUCS1 1 WESTERBEKE 71B 200 BED LUBE OIL COOLER AND FILTER 116 1 1 2 3 4 12 13 71B 200 BED LUBE OIL SUMP REF PN NAME REMARKS QUAN 1 024570 DIPSTICK 1 2 024516 GASKET SET SUMP 1 3 013341 PLUG 14NPT 1 4 024561 SUMP LUBE OIL 1 5 024388 STIFFENER SUMP FRONT 2 6 024390 STIFFENER SUMP REAR 1 7 024391 STIFFENER SUMP SIDE 12 8 024389 STIFFENER SUMP REAR 1 9 031758 LOCKWASHER 516 20 1 0 031577 CAPSCREW 516NF X 58 18 11 031578 CAPSCREW 516NF X 34 2 12 037393 SEAL LEAD WIRE 1 13 036821 BOLT BANJOSUMP DRAIN 1 14 036493 WASHER SUMP DRAIN BANJO 1 15 030848 HOSE SUMP DRAIN 1 16 030291 WASHER BANJO 1 17 024922 BRACKET SUMP DRAIN HOSE 1 18 034616 BRACKET SUMP DRAIN HOSE BRACKET 1 19 024905 CAP SUMP DRAIN HOSE 1 113 r AdobeUCS1 1 1 1 1 1 1 1 1 WESTERBEKE 71B 200 BED TIMING GEAR COVER ALTERNATOR MOUNT 20 13 1 08 REF 1 2 3 4 5 6 7 8 9 1 0 11 12 13 14 15 16 17 18 20 21 22 23 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 YESTERBEKE 718 200 BED VALVES CAMSHAFT ROCKER SHAFT PN 024347 024423 024427 024426 024425 024428 024424 024429 024351 024346 024348 032683 024433 012446 024437 024430 032883 024434 024435 033664 024436 024431 024432 012433 024442 024441 024443 031758 024384 017849 024525 024444 031577 031758 024446 024445 NAME CAMSHAFT VALVE SEAT SPRING SPRING SEAL SEAT COTTER CAP VALVE TAPPET PUSHROD SHAFT PLUG CIRCLIP YASHER ROCKER NUT BRACKET BRACKET BRACKET SPRING PIN BUSHING SCREY NUT HUB GEAR PLATE LOCKWASHER NUT CAPSCREW WASHER PLATE GEAR CAPSCREW LOCKYASHER PLATE KEY REMARKS INTAKE VALVE SPRING LOYER VALVE INNER VALVE OUTER VALVE STEM OIL VALVE SPRING UPPER VALVE VALVE STEM EXHAUST ROCKER INCLUDING PLUGS ROCKER SHAFT END ROCKER SHAFT INCLUDING PILLARROCKER BRACKET ROCKER SHAFT 516 STUD ROCKER SHAFT ROCKER SHAFT ROCKER SHAFT TAPER ROCKER ROCKER ADJUSTING 516NF JAM SELFLOCKING IDLER GEAR IDLER IDLER GEAR 516 516NF SELFLOCKING CAMSHAFT GEAR LOCK CAMSHAFT GEAR CAMSHAFT 516NF X 58 516 CAMSHAFT RETAINING WOODRUFF 107 QUAN 1 4 8 8 8 4 8 16 8 4 8 8 1 2 2 2 8 2 2 3 2 6 1 8 8 8 1 1 1 2 2 1 1 1 1 2 2 1 1 YESTERBEKE 71B ZOo BED VALVES CAMSHAFT ROCKER SHAFT 23 21 13 20 17 16 15 14 21235 174 I 12 3 1 40 3839 37 36 34 106 AdobeUCSX 1 WESTERBEKE 71B 200 BED CRANKSHAFT PISTONS 1 18 22 26 104 AdobeUCSX 1 71B 200 BED CYLINDER HEAD 3 4 18 102 6 7 9 41 42 AdobeUCS1 6 X 1 WESTERBEKE 71B 200 BED CYLINDER BLOCK 4 7 30 30 I t22 I t23 L22 t21 100 71B FOUR PROPULSION ENGINE 200 BED GENERATOR 60 HERTZ 160 BED GENERATOR 50 HERTZ TABLE OF CONTENTS PAGE DESCRIPTION 100 CYLINDER BLOCK 102 CYLINDER HEAD ROCKER COVER 104 CRANKSHAFT PISTONS 106 VALVES CAMSHAFT ROCKER SHAFT 108 TIMING GEAR COVER ALTERNATOR MOUNT 110 INTAKE MANIFOLD SILENCER 112 LUBE OIL SUMP 114 LUBE OIL PUMP 116 LUBE OIL FILTER COOLER 118 COOLING SYSTEM EXHAUST MANIFOLD 122 FRONT OPENING EXHAUST MANIFOLD 124 SEA WATER PUMP 126 FRESH WATER PUMP 128 FUEL SYSTEM 134 PROPULSION BACK END HBW TRANSMISSION MOUNTS 138 WARNER HYDRAULIC TRANSMISSION 140 GENSET MOUNTING SYSTEM 142 GENSET BACK END GENERATOR 146 GENSET AC OUTPUT REGULATOR 148 GENSET ELECTRONIC GOVERNOR ACTUATOR 150 BELTS BELT GUARD 152 ELECTRICAL SYSTEM 154 PROPULSION INSTRUMENT PANELS 156 GENSET CONTROL PANEL 158 PROPULSION STARTER MOTOR 160 GENSET SOUND GUARD 162 MISCELLANEOUS IMPORTANT PRODUCT SOFTWARE DISCLAIMER Product software of all kinds such as brochures drawings technical data operators and workshop manuals parts lists and parts price lists and other information instructions and speCifications provided from sources other than Westerbeke is not within Westerbekes control and accordingly is provided to Westerbeke customers only as a courtesy and service Westerbeke cannot be responsible for the content of such software makes no warranties or with respect thereto including the accuracy timeliness or completeness thereof and will in no event be liable for any type of damages or injury incurred in connection with or arising out of the furnishing or use of such software For example components and subassemblies incorporated in Westerbekes products and supplied by others such as engine blocks fuel systems and components transmissions electrical components pumps and other productsare generally supported by their manufacturers with their own software and Westerbeke must depend on such software for the design of Westerbekes own product software Such software may be outdated and no longer accurate Routine changes made by Westerbekes suppliers of which Westerbeke rarely has notice in advance are frequently not reflected in the suppliers software until after such changes take place Westerbeke customers should also keep in mind the time span between printings of Westerbeke product software and the unavoidable existence of earlier noncurrent Westerbeke software editions in the field Additionally most Westerbeke products include special features that frequently do not included complete documentation In summation product software provided with Westerbeke products whether from Westerbeke or other suppliers must not and cannot be relied upon exclusively as the definitive authority on the respective product It not only makes good sense but is imperative that appropriate of Westerbeke or the supplier in question be consulted to determine the accuracy and currency of the product software being consulted by the customer PARTS LIST WESTERBEKE 71B Four Marine Diesel Engine 200 BED 60 Hz 160 BED 50 Hz Marine Diesel Generators Publication 39904 Edition One April 1993 jrvWESTERBEKE J MYLES STANDISH INDUSTRIAL PARK 150 JOHN HANCOCK ROAD TAUNTON MA 027807319 PARTS LIST WESTERBEKE 71B Four Marine Diesel Engine 200 BED 60 Hz 160 BED 50 Hz Marine Diesel Generators Publication 39904 Edition One April 1993 jrvWESTERBEKE J MYLES STANDISH INDUSTRIAL PARK 150 JOHN HANCOCK ROAD TAUNTON MA 027807319

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