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Westerbeke Diesel W 27a Technical Manual


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PARTS LIST WESTERBEKE 30 Marine Diesel Engine PUBLICATION 13945 EDITION EIGHT OCTOBER 1980j WESTERBEKE J AI MYLES STANDISH INDUSTRIAL PARK 150 JOHN HANCOCK ROAD TAUNTON MA 027807319 PARTS LIST WESTERBEKE 30 Marine Diesel Engine PUBLICATION 13945 EDITION EIGHT OCTOBER 1980r rWESTERBEKE J MYLES STANDISH INDUSTRIAL PARK 150 JOHN HANCOCK ROAD TAUNTON MA 027807319 TMPnRTANT PRODUCT SOFTWARE NOTICEProduct software of all kinds such as product software Such software may bebrochures drawings technical data outdated and no longer accurate and workshop manuals parts changes made by Westerbekes supplierslists and parts price lists and other of which Westerbeke rarely has instructions and specifi in advance are frequently not provided from sources other in the suppliers software until afterthan Westerbeke is not within Wester such changes take placebekes control and accordingly isprovided to Westerbeke customers only Westerbeke customers should also keep inas a courtesy and service WESTERBEKE mind the time span between printings ofCANNOT BE RESPONSIBLE FOR THE CONTENT Westerbeke product software and theOF SUCH SOFTWARE MAKES NO WARRANTIES unavoidable existence of earlier nonOR WITH RESPECT THERETO current Westerbeke software editions inINCLUDING THE ACCURACY TIMELINESS OR the field Additionally most THEREOF AND WILL IN NO beke products include BE LIABLE FOR ANY TYPE OF DAMAGES special features that frequently do notOR INJURY INCURRED IN CONNECTION WITH include complete ARISING OUT OF THE FURNISHING ORUSE OF SUCH SOFTWARE In sum product software provided with Westerbeke products whether from WesterFor example components and subassemb beke or other suppliers must not andlies incorporated in Westerbekes cannot be relied upon exclusively as theproducts and supplied by others such definitive authority on the respectiveas engine blocks fuel systems and com product It not only makes good senseponents transmissions electrical com but is imperative that pumps and other products of Westerbeke or theare generally supported by their manu supplier in question be consulted tofacturers with their own software and determine the accuracy and currency ofWesterbeke must depend on such software the product software being consultedfor the design of Westerbekes own by the customer TABLE OF CONTENTS200 Cylinder Block Piston202 Cylinder Head Rocker Shaft206 Crankcase Rod Camshaft208 Sump Lube Oil Pump210 Crankcase Breather212 Fuel System216 Fuel Pressure Switch Water Separator218 Cooling External Heat Exchanger222 Cooling External Heat Exchanger Obsolete224 Cooling Internal Heat Exchanger Obsolete226 Sea Water Pump228 Photographs of Engine228 Mounts230 Back End Common232 Back End To October 1979234 Electrical System Activation by Key switch236 Electrical System Activation by Fuel Pressure240 Electrical System Activation by Lube Oil Pressure244 Short Profile Sailing Gear Model 10248 Type SAO Manual Freewheeling Sailing Gear256 Hydraulic Transmission Oil Cooler258 Miscellaneous ESTERBEKE 30 CYLINDER BLOCK PISTON 33 39 t 38 26 P lJ 65 55 i I200 ESTER8EKE 30 CYLINDER BLOCK PISTONREF PN NAtIE REMARKS QUAN I 11856 ENGINE COr1PLETE 1 2 I 2362 INDICATOR TIMING FROM 786ADIQl 1 2 2 14592 INOICllTOR TIMING TO 78AOl n 1 3 1447 bLCK ASSEMBLY 1 S 1455 3 PLUG 6 1459 PLUG CRANKCASE OIL GALLERY 3 7 14595 PLUG OIL GALLERYTAPERED 2 b 14501 PLUr OIL RELIEF VALVE VENT HOLE 2 1 14433 LUG CHAIN RENSIONER OIL FEEJ 1 11 14L49 PLUG 1 12 14453 WA SH ER 1 15 14488 STun LONS 4 l 14432 STUD SHOT 11 15 1 14631 STUD BOTTOM 1 15 2 14640 STUD TOP 21 1if560 STUD MAIN 8EARIIG CAP 618 1445 3 ASHER 19 1444 rUT 62u 146j6 LI NE R CAMSHAFT 3ARING 121 14579 PLUG OIL JET HOLE 222 1 17961 GASKET MAIN BEA RING END CAP 316X1X4516 22 2 13544 GASKET MAIN BfARHJ3 NO CAP 516Xl4X4516 23 n437 DOIEL BLOCK TO 3ACKPLATE 224 14649 PLUG LOWER elL GALLERY 125 14 45 JASHEP 1 26 14152 PTCOCK BLOCK WA TE R DRIN 1 29 1 14627 PISTON ASSO8LYSTD 423 2 1462 PISTO ASSEMBLY2G R33 1 14632 RING SET STD 433 2 14634 RltG SET tl w AR33 1462 PI1 PISTON 43S H461 CLIP PISTON PIJ RETAINING 837 1S35 LINER CYLINDER 433 1448f PLATE MOUNT TI M I NG COVE R 139 14570 JASKET TIMING PLATt TO BLOCK 151 14611 COVER TIMING 154 14643 SEAL TI MI NG COVER 155 11111 GASKET TIMING COVER 157 14652 TA 3l AS HE R 162 1352f COVER CYLINDER SI DEF R0 NT 165 14562 ASKET 166 13369 PLUS 167 22123 PLATE TACH DR I VE BLANKINf 168 14667 IASKET 1 201 IJESTERBEKE 30 CY LINDE R HEAD ROCKER SHAFT 25 7 26 23 U 22 34 45 36 32 6 20l35 21 7 19 18 22 12 DRAWING NO 13909 WESTRBEK 32 CYLICER HEAD ROCKER SHAFT REMARKS QUAN 1 144PS HEAD ASSY ICL GUIDES TO 786An443 1 2 2 17852 ftD ssy ICL GUlnES FROM 786A0444 1 3 14447 rUIOE VALVE p 14 57 PLUG BRASS 3 b 14552 DLUr 8RASS 1 7 14537 PLUG bRASSCORE 1 oj 4 5 PLUG BRAsscnRE 7 9 1455 FLUr1 144C INSFRT CCBUSTION CHArBER 411 14538 STJJ THFMsrAT HJUSIG 312 1455 t STUn ROCKER BRACKETSHORT 213 1459 STU ROCKE BRACKETLONG 215 1 23217 STun MA I F 0 L 0 1 5 1 E 4 415 2 1240 STU MANIFOLDl7h4 REOVABLE END PLATES 415 3 1161q STun MANIFOLD150SC1 41f 14E 7 STUI INJECTOR P17 145 I PLU 113 1 lt457 VALVE INTAKETO 78fAD1DNLA 418 2 17631 VAL VE INTAKEFPOM 786AOlrl REPLACEMENT 419 1 144r VALVE EXHAUSTTO 7P6A01ONLA 413 2 17620 VALVE EXHAUSTFROM 786AD11 REPLACEMENT 4 144bC SPRING VA LV E au TER B21 144rC SFR PJG VALVEINNER R22 1477 CUP VALVE SPRING POTTOM k 14576 SECL 1 4 4 1 S1 1 4 4 5 tl V A L V E S 0 I L Y 824 1 772 G ClR I G 1726 17631 VALVES ONLY pS 1 1454 COTTER 1447 1445R VALVES ONLY E25 2 20716 COTTlR 17626 g 731 VALVES ONLY Ii26 1451 eLI P A27 1 1457 CUP TOP14457 1445 VALVES ONLY B27 2 2 J 2 C 1 CUP TOP7631 17526 VALVES ONLY A28 14 3 SEA T IflTAKE IIALVEJLA29 1457 SEA T EXHAUST VALVENLA32 144P SHAF T ROCKER 133 14i58 DLUS 134 14b4f SCRE 135 14547 RRACKfT T A PP ED3S 1445 RRACKT NOT TAPPEf 37 14551 SPfiHS KOCKfR SPACING 3d 16 ROCKER ASSEMBLY P39 14612 3USrIH ROCKEI fl4e 14625 RIVET ROCKER 841 14t52 seRE J TAPPET ADJUSTING 842 1447F UT LOCKPG B43 1441 SCR w 144 1443 TAB ASH l R 145 146 JA SH ER DOUBLE COIL SPRING 246 1465 ASHER 2 203 IoIESTERBEKE 3 CYLINEO HEAD ROCKq SHAFT t 43 fr4l L38 1 24 27 26 h 25 23 22 34 45 411 i6 37 20 36 32 33 21 f6 19 18 10 2 2900 28 tJ 70 52 73 bn 69 64 I 1 I 71 rf5 J 72 63 54 68204 DRAWING NO 13909 ESTJR8fF zn I CVL I WER HEAD q rCKC SHAFTEF DII NAE prfvlARKS QUAN 51 1465 ASER F LA T CYL PJ 0 EF HAC STUe AR 53 1444 NUT CYLINDER HEAD STUD 12 54 1 14601 GASKET HEADTr 786A443 ONLY 1 54 2 17892 GASKET HEAD USA BlE ON AL l ENGINES 1 57 1 1371 PLUS 38NPT17852 HEAD 1 57 2 14453 PLUG 14485 hAQ 1 58 14642 WASHER PLUG 14455 1 6Cl 14511 PIllAR 63 1 1441q CeVE P ROCKER 1 b 2 12O7 CCVER OCKERWIH ELBOw FOR OLD STYLE BREATHER 1 64 17935 CAP OIL FILL ASSEIIBLY 1 68 14436 GASKET ROCIER COVER 1 69 13356 lASHER SPACER 2 70 14807 NUT CAP 2 11 148Q9 WASHER CUPROCKER COVER 2 12 14808 GROMMET 2 73 15299 EYE lIFTING 2 205 ESTERBEKE 30 CRANKCASE ROD CAMSHAFT 26 25 t I 30 29 rry 31 6 14 14 r r 11 48 15 f 49 ra 47 WJIS 17 0 41 4 18 16 fJ r 37 il9 19 20 50 38 33 DRAWINr W 13910206 ifSTRRlK 30 CAJKCASE ROD CAMAFTKtF PJ jA REARKS QJ A 1 1 15C4 O CO4JECTI NS ISSEMBLYtI1 3 CYLPlOFRS 1 2 1453 on CONETING ASSEMPLY 112 4 CYLPWERS 14441 8USHING CONNECTIJG R or 4 4 14502 SOLT CONJCTI J R OC1 P 5 1455 TAbASHR C 0 1 i E C TI T G R I 4 b 1 14614 8ARIIIG SETRODSTD 1 6 2 1 H 1 c lARIW SETRll UNnERSIZt 1 6 3 21926 REARIG SETROD2 UNDERSIZE 1 7 1452 CRAIKSHAFT 1 1 1449q bOLT CPAJKSHAFT TO Fl HIHEL F 13 1 14621 3 EAR liJ G S TMA I IS Tf 1 13 2 14b22 BARUJG SETMAPl UfDERSI Zl 1 13 3 21981 E AR I S SETMAIi UjDESIZt 1 14 1 U617 1ASHfR THPJSTLJPESTr 2 1 2 146li WASHER THRUSTUPPRJQ3 OVEFSIZE R 15 1 14619 AStiER THRUSTLOWERTD 2 15 2 1462 l llA H ER THRUSTLGWER0n3 nVERSIZE AR 16 1447 SEtF CRANKSHAFT 1 17 11446 KEY 2 1 14654 J AS HER CRMJKSHAFT GEAR PtCK P R 19 14591 SlHGER CRAKSHAFT 1 2 1 13149 PULLEY ATTACHES DIRECTLY TO CRAJKSHAFT 1 2J 2 13 b4 7 PUllEY USEe WITH 11327 fIURORLOlFTE 1 5 1 144 F t CAMSHAFT PLU RIAR 1110 1 23 2 4S65 CAi1SHAFT THREAD KAq J FJP TACI Q RI V GEAR 1 2S 145 0 I PLITE CArSHAfT LJCATHG 1 23 1444 c EAP CASHAFT 1 lll KEY CAMSHAFT 1 3 1 1454 WT CASHAFT 1 32 1414 iASHEr CAMSflAFT 1 3 14542 CHAIN TItAIN 1 4 14 f 5 TEJSIOijR ASSEM8LYCHAIN 1 37 145 j 1 GASKET TE S I O1E R 1 33 145 7 TABWASHER Tns 10 R 1 41 14JJ KIT CHAP TENSIOjE PAIR 1 42 1449 SfIAFT I JE CTI CN PUMP DRIVING 1 43 144t7 LUPPICATOR PUMP RI VI r GEARS J 4 14533 WASHFR FILTER 1 45 14 4 b fILTER PUM rJ I VI G GEAR lURICATOR 1 46 1145 IJAStlER FILTER 1 7 1471 TAPPT 48 14489 PUSHROO R 41 11327 HU3 PULLEY MOUTIGJPSOLETE 1 5 1185 SLEVE 08 SDL E TE 1 53 1 11811 g Jl T OBSOLETE 1 53 2 14613 BOLT CRANKSHAFT PULLEY 1 2Q1 WESTERBEKE 30 SUMP LUBE OIL PUMP 42 21 39 L14 11 17 I 16 15 61 55 63 I 66 l 52 65208 WESTERBEKE 30 SUMP LUBE aIL PUMPRtF FN i AI E REMARKS QUPJ 3 11 99 90lT REPLACED 8Y 13418 ELEn l 1 11S9d iASHEP REPLACED 3Y 1341 P EL3 Qt 1 7 14474 PUMP llJYE GIL 1 14 145c GIISET LURE OIL PUP 1 15 14 57 STun OIL PUrP Tn CRANKCAsrlOJG 1 IS 1 It STU OIL PUP TO CFII Kells F IV E I U 17 14 4d 7 STUD OIL PUMP Tn CR Kells F SH0 RT 3 21 144 SHAT OIL PUMF DR 1 VI G 1 j 13 72 STRtlrE OIL PICrUD 1 31 1452f GASKET S TRA I I R TO OIL P MP 1 2 14l VALVE OIL R ELI EF 1 43 14549 SPRIJr OIL Rf LI EF VALVE 1 44 152t IIASHER CUPCOPPEROIL RELIEF VALVE 1 45 146118 WT CAPOIL RFLIEF VALVE 1 52 1183 h 5Uf1P LUfE elL 1 5 11 bb2 rASKET SU 1 61 142 nIPSTICK USE 1 I TH 12274 TuoE OJ LY 1 2 1221 TU3E REPLhCED 3 13410 ELP0w 274 TUrE J b3 11 J SEA L DIPSTICK 1 64 119 c i3RACKET DIFSTICY SUPPClRT 1 65 1341fl LEI 0 W SUt1P T0 DIPSTICK TUBE 1 be 12274 TUB E DIPSTICKUSED i I TH 13418 fL80w 1 209 WESTERBEKE 30 CRANKCASE BREATHER 2 6 5210 wESTERBEKE 30 CRANKCASE BRATHERtF 1 JAMf REMARKS QJAN J 2153f S1lENrER AIR INTAKE 1 d 1333 flBOw 1 3 1635 TUR I Nr R If 11715 HOSE 12 10 16 5 1720 ClAP tWS 2 6 23362 BREATHR 1 7 231 GASKET 1 t 1456 8USHHG RUbBt 1 j 14 Sf 4 WASHER CAP 1 1 CAPSCPf 516 lJF 214 LG 1 211 ESTERBEKE 30 FUEL SYSTE 42 43 I 50 47 45C 44 0 40 37 17 Q19 8 24 Q22 23 1 0 iU1 4 DRAWING NO 13912 1tSTFRBEKE FUEL SYSH MR EF P J jA tvE REMARKS QUA t 1 1 1 C 5 PUMP IUfL LIFT 1 1 2 lClb KIT LIFT JP EDAI plllrR 1 1 3 14fGl KIT LIFT PU1P kDAIRrvAJ0R 1 1 1 4 14C7t STUD LI FT PUfP t10 Ur TIN 0 2 1572 GACKET LIFT PLlP 1 141fr CLIP 1 1445 SEAL 1 J 14b5 II T 1 J It4b PLATE I tl J E C T I I j U1P 10UTIlG 1 7 1240 GASKtT Urp TO PLA TE 1 S 1t53 SC 3 1 14S69 rASKET PLATE TO BLOCK 1 1 146114 DL Jf FUEL FI L TE R 1 11 14453 JSHER FUEL F I L TE R PLUG 1 12 14565 PU INJECTI0NFUEL 1 J3 112 L EsRACKE T THROTTLE CA3LF CONTROL 1 1 1332 3 CLAMP THROTTLE CA3LE 13 1387 SH I r THQTTLE CA3Lf 1 16 13871 CLAtP FUEL SHUTrFF CABLE 1 17 14 5 IIJCTCq FUfLlISSf MrLY 4 lq 14548 WL7LE I tJE C T1R 4 11 144 j L ijASH I IJEC TOR TO SHIlLDTHICK 4 22 14462 SHILD HEAT 4 cJ 14 4f3 JAShP SHIELD TO HEADTHIN 4 4 144f4 ASH R PJJECTOR SEALIJSTrEl 4 23 1lf55 L I I I JJ C T0R 1 1 26 145H L I j pJECrrp Co 1 c 7 H 5j 1 LI JE INJECTCR 1 2R 1456 E 144j2 LPr CLfMP ItJECTP 4 I lJE C TOR L I r SUDtfRT 2 29 31 144n RUSHIiS INJECTJR L I Nt 4 34 1 14641 LINE RETUKjYlON 1 34 2 2R44 LIF RET UR M TAL INCLUO PJG BANJOS 1 j5 1113 lOLT PAJO 4 36 11343 WASHER BNJO i 37 1461 LUJE LI FT PUP TO FIL H R 1 38 17 3b TUBING FILTr TO INJECTIOl PUMP F 33 1 136 TUi I NG IIIJJfCTION DUP TO FILTER aR 4 14512 CLIP 1 41 1522 LEVER FUEL SHUTOFF 1 42 293i HOSt FUEL UJLfT 1 43 11510 cILTEK PRH1ARY F IE L SE 1 I f T E R 1 44 1 14777 IL TR E 1 r E F U L 1 44 2 1477 UNUH fG I rj F UE L FILHp 1 44 3 145b QACKET fJrr NE UEL I TL TE P 1 45 2D3 HOSE FUEL RfTUP 1 46 2631 LEVER THPTTL TU ACCEPT CABLE 1 41 14662 VALVE CHECI 1 46 11944 lA SHER B AJO 2 9 146 ROLT BANJO 1 213 FUE L SYSTE WESTERBEKE 30 t49 48 43 42 im tP Ii 50 47 45 44V0 17 19 24 Q22 23 7 DRAWING No 13912214 ESTERBEKE 30 FUEL SYSTEMREF p NAME REMARKS QUAN 50 11936 BANJO 1 51 11C3P BANJO INJECTORSINGLE 1 52 11937 BANJO INJECTORDOUBLE 3 53 1928 SCREW IDLE SCREIJ ASSEBLY 1 54 19264 HOUSING IDLE SCREW ASSEM8LY 1 55 U346 CONNECTOR 1 215 WESTERBEKE 30 FUEL PRESSURE SWITCH WATER SEPARATOR FUEL I NJECTION PUMP ON ENINE Front Section View Side View 1r I Rear View of Ring Clamp Bracket 1 co216 WESTER2KE 3C FUEL RSSUHE SITCH ATER SEPARATORE H JA RE1ARKS QUA 1 13 2 4 SCRI ASSErv9LYBLED 1 Ij2r1 dASHfP C0PPU 1 3 11 ADAPTfR 1 1321 nJG 1 11615 PLUS 1 S 1 LP 3 SJlTCH FUr L PRE SSUR 1 7 173 2 CU 0 1 9 U4q JA S H ER 1 j 1917 CPlW 1 ll 24214 KIT FUL PRf SSURt SdITCHt1EF 1 1 2226 FIRATnR CCivlPU TF 1 c 22t LIfl 1 c 2227 r4SKtT LID 3 24 2228 2211 LIIIUT TUR E RETUR 25 SCRfwS 1 J 3 2 4 S 22 S J YAFFL corHeAL 1 t7 22P rASKET CHCK 3A LL 1 i 228 CtTRIFJG 1 5 222 PLW OR AI rJl 1 L PFTjCK 14 1 22IL HANru 1 3 t27 rkSKET rIYLM 1 53 2280t HrUSIG 1 34 27 rRACKT nUN TI r 1 35 2 t CLuilP 1 r 22 2 7 t rSKlT P 0 L p rr 1 37 J 1 Q I J S bOL A jb 22 b 1 RAlL CHfCK 1 3 1 22277 C 0 L 1 3J 2 222 c L 11TH tLARM PROBES 1 1 2224 A A S tiE P 80l DR A pj 1 1 22272 Sq KIT FDR ALAi 1 217 5 30 5 7 58 38 37 19 f C 39 fr 0 QJ fry lI l H c 24 50 o o r 49 C 51 fry fry 0 2 1 r 49 t fry 1 3DRWG fTJ 20 x 1 2 21 44r C fTJ 38 0 22 48 45 ESTERREKE 32 HEAT lXCHANGERE REARKS GAN 11 MA J I F n LD 1 1579 EXCHArER HEAT 1 1 1183 PUp SEA BRACKET 1 2 212 U1P SA METAL SPACKET 1 4 11 1 IC COULER OIL 1 t 1576 iJ HOUSH THRMOSTAT 1 6 1791c PUP FRESH WATERFRO 786ADl1 1 7 16E5 LErT LUP IIL FILTfR 1 1 1 11 371 PULLEY SEA ATfH PUP 11 1 1 2 2413 ULLEY SEA ATfR PUP 412 1 1 1 l j 1S2 PUL L EY FRESH I4TfR PUIP 1 11 214 HOS THFR0STAT OUSIG TO MANIFOLD 1 2 1 1 1183 U L80 iN 45 DEGRlEPUMP 113a 2 2 2 1165 BUS HI f r PUfAP 24182 2 3 P3e FLROW 9C DEGRfEPUMP 412 1 13519 rnPPLr HOS 3 2151 HOS F IfJCHES REQUIRfr Ij 13671 HOSE FRESH ATR PUMP TO EXCHANGER 1 1151 7 HOS IrvCHFS REQUIREJ 1361 IJlL OIL FILTE 1 11751 JECK FILLER 1 114S PRECSURE 1 1332 EL3Dw WATER OVEFLCiI 1 13 6 ASKET AIR SILENCER TJ MAIFOLD 1 11471 PETCOCK 31 136 rASKET MANIF0LD TO EXCbAGER 34 1112 STU f 3 11127 STuD AIR SILECER 2 36 11 FSq GASKET MANIFOLD TO HEAD 1 37 21b7 CLAMP HOSESTAINLESS 4 33 113 l q CLMP HaS S H pI L r S S 4R 31 1 f 7 ASIET OIL caLER TO 9LOCK 1 14 1 ASKET THER0STAT HOUSIG 1 41 1172 Pllk 4 15 TUBIiG WATR ovrRFLOINCHS EQUIREr 1 44 13 1 qRACKET MOUT OIL COOLER FOR HYDRAULIC TRASMISS 1 itS 1151 COJLR TRANSfiISSION OIL 1 S 1151 1 H8S TRASISSIO OIL COQLERICHfS REQD 8 47 11777 1 J A F TE R NG SwIVfL 43 11 77 c 40SJ PJCHES REQUIRED 33 f 11 77 4DAPTER IJIT SWIVEL 2 5 l 33 LiWW 1 51 13331 rLqOJ 1 5 1 S n tJjrNUT 53 1 1 U f lL T nRIVE sr JATER PUMPCAST RACKET 1 3 2 1E44t BELT DPIVE SEA wATE UDSET 3RACET 1 5 15147 BELT DRIVE FRESH WATER PUP ALTERNATOR 1 118 ZIJC 1 5S 1 1291 r SRACKET SEA ATER PUMP OUNTCAST 1 56 2 24743 iRACKT SEA ATER PUMP MOUNTSHEET METAL 1 219 52 7 5a 4 37 19 01 C 24 r 50 o o r 49 51 G1 fJ lo fJ 0 b r 49 t f b DRWG f r 20 b r 21 441 G1 f 38 0 22 lSTRBEKE 3J HEAT EXCHANGERE j J A1 E REMARKS aUAN 56 3 24 rl1C JASHEP USE wITH 2474 8RACKfT 1 57 13324 PLUG UNUSEO EXHAUST OUTLET IN ANIFC1LD 1 53 11 3 j PLU LURE OIL COOLLR 2 jj 2 1 SllENCEk AIR I rnA K 1 a 46 9 THRMOSTAT 1 61 231t CAP RU P 8Et END CAP FOR EXCHArER 1 62 1371 i PLUJ HEX HUH bQASS 1 b3 13332 L3Jj STPETRASS 1 2210If 0 c Lt 0 ItJ L Q WESTERBEK G H6T REMARKS GUt 1 IS7bit MAIIFlLD NO LONGR HAS RErVABL NO PlTES 1 C 15199 EXCHANGR HEAT 1 113 PUMP SEA WATER 1 1117 COLER LUBE lL 1 l 1 16 HOUSIIG THfRCSTAT 1 s 1 1 79 c PUvp FRESH ATRRJM 786A0121 6 14h4 PUP FRlSH WATERTO 7bAD1 3 1 3 r KIT 1460 4 RESH WATER PUMP REPAIR 1 178P SASKET 17CJQ FRESH wATER PUP TO PLOCK s 5 1 527 GASKET 16J4 FRESH TE Up TD BLOCK 1 s 6 2J 71 I 11 LLEi 146J4 PUM230 DIAET J 6 7 2714 t1AF T 1464 PUr23 DIAETER IprLLER 7 ELI IE i T LUB Cd L F I L TEF 1 12919 fHaCKT G WA HR F 1I p Ui 1 6 l 11371 PULLEY SEA ATER fUHP 138f2 DULLFf FRESH JATfR PUP 1 13661 PLATE RfAR EXHAUST FLAGf 1 13602 rA3KlT 1ANIFLJ FLAS 2 13b PLATE FRONT ANIFGLn COVER 2153 SILEJCE AIR INTaFREPlAClS DA FILTER 1 214 HOS THfRMOSTAT HCUSI 10 ANIFOL8 z z i FV 151Q n P r L HO sr 215U He S Hi CH E S f E GU IRE 13f71 HOSE F RES r iJ ATE P P U F TOE X CH H GE R J 1 517 il10S Hi CH R QUI R Er U i 1 I P L t OIL FILTFF 1 117j E CK FILLEP 1 119 CAP PRFSSURr 1 133 c FL30 IATEi CVEFUIrJ 1 136SC GASKET AIR SILECER TO MIFJLD 1 11471 PETCOCK 136 GASKET MANIFGLr Tr lXCHAGER 11 2 il PPL 1 112b3 STU FXHAUT FLANsr TO AIOLD II 32 STUJ FRrT PLATE ECfJAIGER TO MHIFOLD 12 1127 STur A IRS I L f CE R 2 11 t5 fASKl T MANIFOLD T HEAO 1 1 14 CLHP HOSESTAINLFSS 4 11341 CUH1P HOSESTA INLrSS R 1457 rASKET OIL CCOLER T0 LOCK 1 H 5 01 GASKET TrlFRM0STAT HJUSI 1 il 11494 PLUG 1 2 11j 1Ut3INC WATE R r v ER L C I 1 CHS Rf QUI R0 1 3 1 1387 BELT ONE 2El T SYSTUI 1 43 2 15768 BELT SEA ATER PUMP DRIVETW 9ELT SYSTE 1 43 3 15147 BELT FRESH ATER PUMP RIVETWJ PELT SYSTE 1 52 lSG3 JlNGJUT AIR SILfrlCER 2 22 WESTERBEKE 30 COOLINGINTNAL HEAT 73 r 48 2 28 29 13 20 i I rT LJ ll 19 65 Drawi n9 No 13872224 wESTEFBEKE 3 COOLINGPTERNAL HEAT XCHAJGERObSOU TERlF Pi A E REiARKS QUA 1 21ft THRMOSTAT 1 2 145 1 1 SASKiT THfRMOSTAT HOUSING 1 5 1 133 I 0USIIJG MAJIFOLD A TE R INLET 1 3 2 15 t HOUSING THfRnSTATlCWER IANIFtlLO WA TE P PlET 1 i 4 114 HGS I IC Ht s REQUIRE A F 1140 CLAfP HOSESTAINLESS 4 6 11497 CAP PRSSIIRE 1 7 115JG TU3IM iATFR IJEFLJl NCrlS RUIRrr H 3 13926 CLilllP iJA E R CVERFLChl TlPf 1 j 1 5 i 5 AlIFCL 1 1f 12257 rASfET EXHAUST FLANGE 1 11 12241 FlArt HAUST 1 12 12272 STU EXHAUST tLANGFLorljG 1 14 122o ASKET MANIFOLD CaVE P 1 15 123P COVER 1ANTFLD r IIO 16 122f ASKET MAIFLr TI EXCHAtiGEF 1 17 1184 00 X CH AiJ G R HfAT 1 ll 122b ASKlT EXCAG Te CAP 1 13 U1b CA EXCAJR um 1 2 1135 q rASKT ANIFCLD TO HOD 1 21 l 2 4 t c l3 CH 1 22 1111 STUD MAJlFLO 23 12r IUT STANFFITAKf crVER 21f 1119 rASKET ELfOt 1 25 1332C1 EL30lt 1 S 1 1 2 STJO ELEO EXHAUST tLAJGfSDRT 7 27 11927 STUD fLBOwlONG 31 1 1 l j l 7 bELT FOR 1327 Q PI HT FP OIlT 0 UJ T 0 L C 1 51 2 1387j 8LT Fep 13j S 14153 MIJJT 1 3 15774 1JOS R 34 J3P STU 2 37 1 3 c ACAFTER PETCOCK 1 1352 ERtCKT SE A ll ATU PUMP rWLlT I1IJh 1 1 11 3 PUMP SEA j ATE P 1 2 11371 PIJLUY cEA IUTER PUMP 1 44 111 7 HOS IJClfS FFGUIREO 3c 15 113 CLA p HOSESIt IJLESS E 7 1119 CJlEq LUbE nIL 1 1 1457 rASET COJLER TO PLOCK 1 j IS65 L Ui J T LR 1 l FILTE 1 H 1t7 GASET 1 0 1227 t L E IH An ITAK 1 b1 132 j 1 COVER AB IHKE 1 2 1221 TU31NG r1ANIFLD STJ ROECTING 63 122 00 1 rASKT R E TUR Fj END 1 bit 1223E BPQ RE TU R1 1 6 13 312 tLArG FRESfJ IATER INTERPUPTING 1 bb 11929 STUG RrTUR1 8ErOLONC 2 67 11131 STUD RtTURN BrJrSHRT 2 68 1165t HOSE PRfATHER 1 61 11471 PETCOCK 1 72 11863 STJO EXHAUST FLANGESrlOT 3 13 1361 NIPFLE OIL FILTE 1 225 WEST3K 30 SEA W4TER PUp Cp L 10226 lJlSTREKE 3 SEA WA TER PUMPREF pj ME RE ARK S QUAN 1 lL Itt SCREW covr p f If11B3 COVfR 1 5 151b2 GAKET COVER 1 1 H 1 4 IMPELLER 1 S 1818 CAM INCLunING E AR FLATE 1 ld91 c q IN G 1 lQlj SEAL SHeFT 1 b 181b1 SLINGr 1 1 13194 SEAL BEAINrINNER 1 1 181 j SHAF T 1 11 1819 SJAPRINS 1 12 18189 SCRf W CAM 1 14 lq19 SEA L BEARINGOUTEP 1 15 1 1183 PUMP COMPLETE 1 15 2 147f IT IMPrLLER AND SEAL REPLACErENT 1 32 2 2465 HOUS I1 G PUMP POD ASSEMRL Y 1 jj 3 2162 KIT MAJOR HPA IR 1 31 24647 SC RE J PUr1P HOUSING TO CAM 1 32 2lth48 CAilj 1 33 1291 E Y IPELLER TO SHAFT 1 34 B39 PL U DRAIN 1 33 2651 rASKET BEAR PJr TO PUMP HOUSINGS 1 3 24653 OUSliG 1 37 24654 8EARHJG 1 3j 246S RI S RETAPHIlG 1 33 24 65 RING RETAINING 3 If 2657 SHArT 1 41 246Si SCREI BEARING TO PUIP HDUSPJGS 2 42 114 DOw L COVER TO PUMP HOUSING 2 43 24b4f ASKlT IMffLLlR COVER 1 44 24G4 LCC1WASR 3RASS K 45 24644 sc Rl PRASSIMPFLLfR COVER f 4S 2449 SEL WITH SEAT 1 47 11 76 4 ILLE 1 48 24643 COVFR IrPfLLER 1 9 24642 BJSHING GRAPHITE 1 5 24f5t KEY DRIVE PULLlY TO SHAFT 1NOTE Ref 1 thru 15 are for the 11830 pump with 58 dia shaft and Ref 30 thru 50 are for the 24102 pump with 12 dia shaft 227 WESTERBEKE 30 OUNTS228 WlSTERBFKE 3 OUNTSE J A11 E REMARKS QJAJ 1 132 7 l OUi T FRCH LEFTSTANDARD 1 2 13 bE 4 iOU T FPO T RIG Hr S TA f CAP 0 1 3 1 1 b 4 iOUr T REAR RrrHT LEFTREAR wus rrG PAD 3 2 122F NOUtl T REAR RISfJT LEFT SIrE HCUSHJr PAD 2 3 3 131 7 rourT REAR LlFTHICH 1 t 1346 18U T REAR RISHTilIGf 1 5 11 r 7 I LAFR S 4 6 1 1415 MGU T FR ON T py 138F3 1 6 2 136t 1 Ol T FP or T CETER 1 229 WESTEPBEKE 3G40505b6J COMMeN SACK ND 5 7 15230 UESTERBEK 3f4SG5F6C CCMON PACK END REMARKS QUAN ARSlNCE Or A LISTING INOICATE NO PART USE O THAT YJEL 1 1 111356 rASKET BACKPLATF TO RLOCK30 1 1 2 2317 GASKET BACKPLATE TO BLOCKW5 1 1 3 1753 GASKET BACPLATE TO BLOCKW6J 1 2 1 23174 fASKlT BACKPLATE TO BLOCKJPPE50 1 2 2 17741 GASKET BACKPLATE TJ BLOCKJDPE6n 1 3 1 2312 BACKPLATE W3 G WJ J tJ6 G 1 3 2 2394h BACKPLATE W42hS8 1 16519 SAL 01 L1f51IrJf 1 1 5 3173 HE T AI ER OIL SEAL TO BACKPLATW5 1 b 1 24722 rLYWHEL WITH RING GEAR0 1 b 2 24723 FLYwHEEL WITH RING GEARW4n 1 s 3 24724 rLYHEL WIT RIG GEARwsr 1 6 24125 FLYwHllL WITH RING GEARWSB 1 s 24126 LYWHEEL WIT PIG GEARW6 1 7 23579 SfAR RING 1 ts 1 24142 TARWASHER W3 1 B 2 1412 TAt3wASfER J4 G 1 b 3 13 r 72 TARi AStiER SO 1 3 24412 TA3ASHR 1 9 1 24124 BOL T FL VWHlELlnC f 9 2 ROLT X 118 GP5 5 3 BOLT X 2 G 5 3 2 411 GOLT FLnJfELli18 9 5 17727 BOLT FL VWHEEllt5j f1 1 1161 E nAlPfR HVORdULTCSAO MdNUAL SHORT PROFILE 28 11 2 19398 CH1PER SHORT PROFILE MODEL 1501nD150 111 1355 CAPSCRE DAMPER TO FLYWHEEL12 19039 rOblrL HOUSING TO BACKLATE 213 36GL lOUS I G FL nJHL 114 11687 IS0LATOR P lAR 215 167 i 0 TO R STARTER INCLUDING SOLEOID 116 2333b SOLFNOID STAR TlR 1GTOR 117 152 IA SHE R BRASSSOLENOID BATTlRY TERMINAL 116 1 C 91 NUT BRASSSOLENOID BATTERY TERMINAL 113 21122 SPACER BACKDLATf TO CIRCUIT BREAKER bRACKET 22 24 CEo 9RACKET CIRCUIT BREAKER 121 L 0 CK 11 A SH l R 31 S 2 CAPSCE 31bC X 114 3 231 wESTEReEKE 30 BACK END TO OCT 1979232 rSTlRbEKE 3 BACK END TO OCT 197qREF Pill REMARKS QU AJ 1 119 PUSIIr 1 2 1185t rASKET BACKPLTF TO BLOCK 1 1 1 1324 flCKPLAT 14J inSID PAr HSGSOSOLfE 1 It 2 1 S 3 PACKPLlTf 1475 i1 Q FAR PAD HSrS 1 7 1 1131 R I t S GEAR 111 InFLYWHEEL 14132 1 7 2 15f IV CtR 129 IOFLYWHEEL 133R3 1 L 1 1132 FLY j E E L 11S0 nSIJE A HSNGSooSOLETE 1 Ij 2 1331 L YH EL 225 ODREA AD SNGS 1 12 TA3ASHR 1 1 1434 1161 i rjAI flYDAJLIC I SAO MAUAL TRlINsrSSlns 1 2 1 3 b DA1ER F R vi HE E LI GSA I L I J S T R AJ S MIS SID J 16 3 lr3J tPCr SHORT PROFILE TRANSMTSSIO 1 22 1 162 HDUSrJG T H E S A MA i l AL T PAN S f ISS I 0 J 0 p S eLf T r 1 22 2 13124 HOUS I S FREFHEELIG SAILING TRANSMISSIONO 1 23 dHq DClJL OUSINS TJ ACKPLATE 2 25 122i USEJ rTH 1155 STATfR JTOR 1 26 1 looj HOUSIiC UIVERSALFRO APPROX 1975 1 2 2 13411 HC J S I rJ TYF S4 AUAL TASfISSION 1 63 1342 wus I C REEHfELIG SAILING TRANSMISSION 233 ELECTRICAL SYSTEMMARIE lINtACTIVATION BY KfYSWITC 12VDC BATTERY BATTERY RETURN 5TARTER 0 PREHEATER I 11 10 rLrur ALTERNATOR I I CB I 120AMP J PREHEAT SOL r PA N EL rI I PREHEAT 4 I START SOL r f6r 1I I II START NUTRAL S Sw UEL SOL I BATT IGN I I or I KE Y SW I I I I OFF J I FUEL LIFT PUMP ALARM OP W CD I t WTSW OP SENDER WT SENDER234 r L C TRI CAL S YS Tl f MAR I N U GIN E ACT I VAT I 0 i 8 Y Kf Y S I TC H QUAI 1 1117 FTR 1 1151 GAUGl WATER TEPERATURl 1 3 24133 AU GIL PRESSURE J10 PSI 1 If 1 11957 SITCH PUSHPUTTO PREHEAT 1 t 2 19031 CA SWITCH PROTECTIVE COVER 5 2309 VOLTMrTR 12VIC iES SCUlD 1 J 1 2771 KYSdTCH OFFCSTRTPUSH TO PREHEAT 1 5 2 l1 chF KEYSnTH FFOSTART 1 J 3 2 71 b ClP KEY S I T C H 11 9 5 S R 0 T E C T I VE Cn V E q 7 24161 HAfHSS PANFL 1 S 2167 HASS ENGINE RFwIIG 1 3 1 1762 J T R STtTR 1 9 2 2333 S0LfrlOID STARTFOR 16762 STARTER1 2460 rRAKP CIRCUIT2 Pip11 2463 SCLiCrJ PREHEAT 112 1 24353 rLWPLU 412 2 21354 STA GLQAPLU5 COECTIG8 313 24132 SF D E R OIL PRESSURE 1 PSI 114 2433i SlLENIn FUEL ShUTOFF5A 1Li 23571 WATER TEPfATJRE 18 NT 11 1 26S4 LTRATOk 55AMD EG GqJUO JITH EULATOP1S 2 11 lfLLEY ALTEijlHOq DRIVE 117 1 2 q KIT ALTER6TOP MJn FOR LEC TACHOMETER 113 113 KIT ALTlRNAT0R SUpREfSION11 fJ PlJ F L 1 24b2 c i t J I L ONLY21 233 J c Sd TO EUTRaL SdFETY ARER TRANSISSI02 2433 3AlTU EUTRL SAFETY r4FAGO1 TRArJSISSrr P2i 1 53 PRlHlATlR MAIFnLD 14 14 1 145 rLJPLUG 3 C W 4 2 444 IRe LnWPLUG CCNNFCTIG 425 LON3W5r R25 2CtS4 5TLITTER ALTERATOR OUTPUTOPTIONAL 16 1151MMCTEP 6 1 0 P TI j d L 127 1335 ALArv OPTIOJClL 12 132 SdTeH WATq ALAqM 1i 11552 SNITef OIL ALAR 1 235 ELECTRICAL SYSTEMMARINE START WIRING DIAGRAM WIRING INEA tOR TUfT L I I tA EL WE5TRetE LROOR rp PREHEATER iii WH 2 l SEt NOTA 1 Ii I TTJ wO I 1 1 rI START 5W PANEL ASSEMBLY I I I I I 1 15TtRT SoW AHE SW I aATT I I I I I I I TARTER I I I J L I I J Ie P R DRWG 19201 Au 77 G z 0 rQ r OPTIONAL NOTEH ALARM I I I L 1 I I I 1 t PAR REO 1 YLOI I I I I I OP 5ENDER I RII I I I u I I I I I LqTfEiL J IIOA I EE NOTEC I J I SEE CHAAT FOR OTHER OOELs I I I REO I I I L I 2 T J CARI FOR STARTER MOTORS AND HEATERS PT NO Er RT t95 r6dSWPLUtsl rGCowUs r 9l 1 i RO YL NOT USED iJ w I i4 I i I iJ 0 I I I I V1T WT Irl I REO SEE NOTE A 1Il1I0 SEE NOTEt I SEE NOTE IjJJ r0rclo Iileel rriOcr I WHT SWII III I WMT I SWII NESfERBf6E 30 C1Q5i Go IS T wE5 TERBEE 60 e 14Z9 GLOW PLUCS 011 I 1 I wESTERBEKE 80 6 WESTERBEKE 120 119O ST RTER I 1 1 17931 STARTER I IIES T ERBKE o I I I GOVI Lv4 5TARER I ZIZZ 5T e TT I I I 1 fT I I I I I 1 JI 1 I l JI I L J1236 ELtCTRICAl SYSTEMARIE EGIEPUSHBUTTON START 1 1 11il A1TER 6JS 1 1 2 21 hV AlMETLR Lf10J 1 1 3 lSl SHLT USF WITH 2129J AMTD 1 1 4 23St MWCHR ft 1 1 5 23h5 SHUT UEJ ITH 233S AVTR 2 11S17 1 1154 GAUvE nIL PrSURE 1 4 1154 GAUGE WATER TEMPERATURE 1 1 11 9 7 SWITC F U e H R lJ T T j 2 f 2 19 3 1 ClH SWITCH P0TECTIVE COVER 2 1 1127 ILTCFATCJP AP EG GRCUD 1 j 2 1154 P PIiLlry ALFRLq f1FIVE 1 3 3 114 l HP 1 p C Afl 12 vnL T UGP OltIDEO 1 11 1 T t r AL TE RJ ATGR ADJUS T P G 1 J 5 2 22 HACKET AnJUSTIN STRAP MUNTIGWf 1 3 11S71 AlTERItTOR i A r P rHJ GPO UNO 1 7 11677 I l Tf A TJ P 12 AP NEG GROUND 1 1 8 2221 Cf PULLry ALTRTJ RIVE GRnOVE 1 3 9 11 7 K E 1ST J G512 AD ALTERNATOR 11 1 11 5 RSUUTuR 55 AMr LTERNATOR 11 2 11 2 8L UU Ti R 5120 ap AlTERATOP 11 3 2 3 tJ I CA3LE REULtHR TO ALEATOP CAEU 111 1 J 3 Sid Tef F U L Cl p ALL Y 0 E 11 1 1142 ell PFtSSlJrE 1213 1 114 cnntR ATR TrvPfRATUPE 14 NDT 11j 2 371 St U lP WATER TEMPlRATURE lG FT 114 1 r L C P L l G 3 WSGr AG32 7 0 ATT tIF1t 2 f C rL PLUh G Ar5c ATT AR14 3 14 i 4 1 I q r rLOFLUr CCfrFCTPS 42 LOJr ARL 1 1 Fh c QLC1T STATFJR 173 STATER 1lS 2 2333 S n U 1 STATFR STARTER172 11S 3 2 3 1 S J L r i j I J STARTFeR 3122 STARTfR 117 1 1 S n T C H OIL ALAR 1If 1332SITCfl WATER LAR 11 13 AL PM CFTIOJtL2 1 1 17 10TR S T A R T E R I r 12 2 171 I KIT PRUSH F0R 1739 STtRTfR 12J 3 1747 SIrJr 2PUSH F0P 17q3 STftRTEP 4 1 7 I T c q ST tR TiPJ 12 5 115 nTJR STARTfRFDUR YIRPLftCE 3Y 172 1 2 1 2 TGR STAqTLPW 122 1 q 1 HAPft S PANELGAUSE CONECTIG2 1 1 C 2 S CALE ISTRUMlT PANEL FROM rGIE 121 2 1321 CA3LE PSTRUT PAEL FrT TElSIO OPTIOI 126 192 c H4 p l S S ErGII PREIPING 12 1 1 1 12 e CAJLE START PAfL cRO NGrE 127 2 1q 2 7 CAfLl START PAEL 12FT fXTSION OPTION 1 12SlJ1 KIT ALTRTOR MGn FOR ELEC TACHOfTEP 121 1 1121 p t EL INSTRUMT COMPLETE STANDRD 1ij 2 22213 PA l INSTRUENT COMPLETE 1QA 1 237 ELECTRICAL SYSTEMMARINE START WIRING DIAGRAM I C START SW PANL IlTART 5111 A5EM6lY PRHE I 1 1 I aATT 1 1 1 L 1 J I I TARTER L I 1 J DRWG 19201 AU 77 J rQAL I e I I I I crrr I I I I I 16 I I I I I 401 I OPTIONAL Sf NOTED I L I SPLITTER I I I e I 5 I I RED lEo I I 1 r OP ENDEfI RN 111 I 110 I I I I IoEE NOTEC lWETL j J ih CHART FOR OTHER MODELSj 1 I I L I J l 2T CHART FOR STARTER MOTORS AND HEATERS WIRING INSERT WIRING INSERT r YL NOT USED I RfD I I I I SEE NonA OZ r r1 5WI1 T I I 1 I I I L JI L J I238 ELECTRICAL SYSTEMMARINE STARTREF PN NAME REMARKS QUAN 30 19283 PANEL STARTPREHEAT COMPLETE 1 31 11549 CABLE ALTERNATOR TO REGULATOR 1 32 11532 KIT 1 33 11432 LAMPS METERS AND GAUGES 4 36 1 21694 BRACKET 55A PRI ALT MOUNTINGW6G 1 36 2 23012 BRACKET 85120A PRI ALT MOUNTIGJ60 1 36 3 23014 BRACKET 85120A PRI ALT MQUNTINGW60 1 36 4 23480 BRACKET 55A EXTRA ALT MOUNTINGW60 1 31 1 22030 BELT PRI ALT DRIVINGW60 AR 31 2 1654 8 EL T 55A ALT DRIVINGFOUR 154 1 37 3 1141 8 EL T 55A ALT DRIVINGW30 1 41 1920r HARNESS ENGINESTARTING 1 42 19216 HOLDER LAMP 1 43 1161 WIRE REGULATOR EXCITATION 1 44 20654 SPLITTER ALTERNATOR OUPUTCPTION 1 45 20946 8REAKER CIRCUIT 10 AMP 1 46 20941 BREAKER CIRCUIT 40 AMP 1 70 1 22251 BRACKET CIRCUIT BREAKER MOUNTINGW60 1 70 2 12976 9RACKET REGULATOR CIRCUIT BREAKER MOUNTING 1 71 11969 ANIFOLD OIL PRESSURE FOR OPTIONAL SWITCHES 1 12 11981 HOSE BLOCK TO OIL PRESSURE MANIFOLD 1 239 ELECTRICAL BY LUBE OIL START Al3lf r r t t 0 0 l C 4 HI N Nf ti 1 I I I I eo L P SENR iii NOER FOUR60 FOUR 91 FOURIS4 FOLJH230 8 SIX346 I c I I oT VD 1 I I 1 I I I 1 I 1 I I 1 I I L J I L J I 1 I 1240 Drawing No 15245 ELECTRICAL 8Y LU8E OIL STARTREF PN NAME REMARKS QUAN 1 11SA1 AMETER 6nO60 1 2 1 11917 TACHOMETER DRIVEN 2 2 12945 ORING 11911 TACH 1 2 3 12883 TACHOMETER SKIPPER PANEL 1 3 11544 GAUGE OIL PRESSURE 1 4 115415 GAUGE WATER TEMPERATURE 1 5 13938 JUMPER 13320 TERMINAL BLOCK 1 6 1 11957 SWITCH PUSHBUTTON AR 6 2 1380 SWITCH PUSHBUTTON3 TERM FOR UNGRND AR 6 3 11958 PLUG IN LIEU OF PUSHBUTTON AR 7 115O PREHEATER MANIFOLD TYPE 1 8 1 11956 KEYSIJITCH 3 POS 3 TERM 1 8 2 11 714 KEYSWITCH 4 POS 3 TERM 1 8 3 14833 KEYSIIITCH 4 pas 4 TRM 1 9 1 19270 ALTERNATOR 55 AMP12 VOLT 1 9 2 11670 WIRE EXCITATION 19270 ALTERNATOR 1 9 3 11548 PULL E Y 19270 ALTERNATOR 1 9 4 11S71 ALTERfJ ATOR 85 AMP12 VOLT 1 9 5 11677 ALTERNATOR 120 AMP12 VOLT 1 9 S 1181CS ALTERNATOR 53 AMP12 VOLT 1 9 7 11683 ALTERNATOR 100 AMP12 VOLT 1 9 8 12871 ALTERNATOR 105 AMP12 VOLT 1 9 9 1167fi RESISTOR 11671 11677 ALTERNATORS 1 10 1 11550 REGULATOR 19270 g 11534 ALTERNATORS 1 10 2 11613 REGULATOR 11671 ALTERNATOR 1 10 3 11 78 REGULATOR 11677 ALTERNATOR 1 10 4 11684 REGULATOR 11683 ALTERNATOR 1 10 5 11682 EGULATOR 11815 g 12871 ALTERNATORS 1 11 113e SWITCH OIL OPEN 1 12 11542 SENDER OIL PRESSURE 1 13 1154 SENDER WATER TEMPERATURE 1 14 1 15464 GLOIJPLUG FOUR 60 4 14 2 14529 GLOIJPLUG FOUR 91 FOUR 154 4 14 3 14494 WIRE FOUR 91 GLOWPLUG CONNECTING 15 1 13986 SOLENOID 35 X 25 X 275 1 15 2 13819 SOLENOID 11 X 19 DIA 1 15 3 1190 SOLENOID 325 X 15 DIA ass USE 23041 1 15 4 23041 SOLENOID 1 16 11489 SOLENOID START 1 11 11552 SWITCH OIL CLOSED 1 18 11396 SWITCH WATER OPEN 1 19 1 13355 ALARM 1 19 2 13759 PLUG IN LIEU OF ALARM 1 20 1 11617 MOTOR STARTERFOUR 107 1 20 2 16762 MOTOR STARTERFOUR 60 W75IN HOUSING LENGTH 1 20 3 11556 MOTOR STARTERFOUR 91FOUR 60 W925I HOUSIG 1 20 4 17939 OTOR STARTERFOUR 154 1 2a 5 17950 MOTOR STARTERFOUR 230 SIX 34 1 22 13177 HARNESS REAR OF INSTRUMENT PANEL 1 241 ELCTRICAL 8Y LUBE OIL START I I 1 I I H 1 1 1 r L I J 1 LoJ Ow I 1 I I I RT I I I I I I I I I J L JI I L I J I I I J Drawing No 15245242 ELCTRICAL BY LUeE OIL STARTREF PN NAME REARKS QUAN 23 1 13320 BLOCK TERMINAL4 POLE 1 23 2 13856 PLATE SCREIJ 2 24 1 13319 BLOCK TERMINALIO POLE 1 24 2 13855 PLATE SCREW 2 25 19209 CABLE INSTRUMENT PAEL FROM ENGINE 1 26 19208 HARNESS ENGINE PREIoIIRING 1 27 13834 CABLE KEYSWITCH TO TERINAL 8LOCK 1 28 12959 KIT ALTERNATOR Mon FOR ELEC TACOMETEP 1 29 12885 PANEL ISTRUENTLESS INSTRUMENTS 1 30 13515 NAMEPLATE KEYSWITCH PANEL 1 31 11675 CABLE ALTERNATOR TO REGULATOR5A 1 32 11532 KIT 1 33 11432 LAMP METERS AND GAUGES AR 34 13710 RESISTOR GLOWPLUSFOUR 60 ONLY 1 35 1 12317 PANEL ELECTRICNOT WIRED 1 35 2 1353 PANEL ELECTRICWIRED 1 35 3 1169 PANEL SKIPPER 1 36 1 12060 BRACKET 55A ALT MOUNTINGFOUR 107 1 36 2 13701 BRACKET 55A ALT MOUNTINGOUR 6Q 1 36 3 13852 BRACKET 55A ALT MOUNTINGFOUR 91 1 36 4 16636 BRACKET 55A ALT MOUNTINGFOUR 154 1 36 5 16744 BRACKET 55A ALT MOUNTINGFOUR 230 SIX 346 1 37 1 12270 BELT 55A ALT DRIVINGFOUR 10 7 1 31 2 13859 BELT 55A ALT DRIVINGFOUR o 1 37 3 15147 BELT 55A ALT DRIVINGFOUR 91 1 37 4 16654 BELT 55A ALT DRIVINGFOUR 154 1 37 5 11195 BEL T 55A ALT DRIVINGFOUR 230 SIX 346 1 38 1 11125 STRAP ALT ADJUSTING FOUR 1076091154 1 38 2 13941 S TRP ALT ADJUSTING FOUR 230 SIX 346 1 39 16023 ADAPTER 2IN GAUGE TO 238IN HOLE 3 40 1 17959 SOLENOID FOUR 154 1 40 2 1795 P SOLENOID FOUR 230 SIX 34 1 243 WSTEqBEKE ShORT PROFILE SAILING GEAqMODEL 10 2 1 en 244 WESTERBEKE 30 SHORT PROFILE SAILING GEARMODEL 10REF p NIIE RDARKS QUAN 1 22139 HOUSING ASSEMBLY 1 2 221 7 9 COVER 2 3 22200 COVER 2 4 2220c WASER SPRING M8 DIN 137 VCAD 38 5 22208 CAPSCREIrJ 8X16 DIN 933 VCAO 20 6 22191 LEVER SHIFTING 1 7 22195 SEAL RING 1 8 1 22188 COVER SHIFTING CONTROL ASSEBLYREF 5 THRU 14 1 8 2 22189 COVER 1 9 2219 SLEEVE ADJUSTING 1 10 22190 CAM CONTROL 1 11 22170 SPRING PRESSURE 1 12 2213 CAPSCREJ M8X20 DIN 933 VCAD 1 1 22192 PIN STOPPING 1 14 22194 RING SEMICIRCULAR 1 15 2214C FORK SHIFTING ASSEMBLY 1 16 22141 ROD SIFTING 1 17 22147 PLUG 1 16 221C SEAL RING 2 19 22191 DIPSTICK VENT ASSEMBLY 1 20 2220 SCREW LOCKING 1 21 22211 CAPSCREL M8X30 DIN 931 VCAD Ie 22 2220F NUT HEX M8 DIN 934 VCAD 8 23 22146 ORING 1 24 22142 SHAFT GEAR ItTERMEOIATE 1 25 23486 DISC STARTINS 2 26 22143 GEA R HTEREDIATE TEETH25 1 27 2214 BEARING NEEDLE TWIN CAGE 1 28 2187 GASKET 4 29 22207 GASKET 1 30 22139 SEAL RING 1 31 221136 ElEARING TAPER ROLLER ASRG 4 32 22110 8EARING TAPER ROLLER INTL 4 33 2214 0 SflAFT INPUT TEETfl2222 1 34 222Cl WASHER Q 1 MM 2 35 22202 IoIASER 02 1M 2 36 2220 WASER 05 MM 2 37 22204 WASER 10 rM 2 38 23508 NUT GROOVED 1 39 22185 DISC FITTIIJG 1 40 22181 DISC 2 41 22167 GEAR TEETH47 1 42 22165 BEARING NEEDLE CAGE 2 43 22156 RING NEEDLE BEARING 2 44 22157 SPACER 2 45 22154 SPRING CUP 4 46 22155 DISC PRESSURE 2 47 22164 RING SNAP 2 48 22162 SHEET STRIP LAMINARY INNER Eo 49 22163 SHEET STRIP LAMINARY OUTER f 245 IoIfSTRBEKE 3D SHORT PROFILE S AILING rEAOOEL 10 v J 246 ESTERBEKE 30 SHORT PROFILE SAILING GEARMODEL 10REF NAME REMARKS QUAN 50 2215 e WASER 04 MM 2 51 22159 WASHER 05 MM 2 52 22160 WASHER 06 MM 2 53 2211 WASHER 07 MM 2 54 22172 PIN 2 55 22177 CARRIER STRIP SHEET 2 56 22169 BALL 57 22114 SOCKET GUIDE 1 58 2211 SOCKET CONTROL 1 59 22170 SPRING PRESSURE 60 22171 PIN STOPPING 3 61 2217 PIN DRIVING 3 62 22175 SPRING TORSION 63 2215 GEAR TfETH43 1 64 22182 SHAF T OUTPUT 1 65 22183 KEY FITTING 1 66 22180 SEAL RING 1 67 22168 SHIFTING ASSEMBLYEF 54 THRU 62 1 68 22152 GEAR ASSEMBLY43 TEETH 1 69 22166 GEAR ASSEMBLY47 TEETH 1 70 22151 SHAFT OUTPUTCOMPLETE ASSEMPLY 1 BO 18360 GEAR COMPLETE TRANSMISSION TO 1 1 90 1 2579 COUPLING BORED 4 1 30 2 238C COUPLING BORED 78 1 90 3 23681 COUPLING oORED 1 1 90 4 2368 COUPLING BORED 118 1 10 5 23683 COUPLING FlORED 114 1 9 5 23684 COUPLING BORED 138 1 90 1 23685 COUPLING BORED 112 1 91 1 23450 SCREW K 23685 2 91 2 23652 SCREW COUPLING236B1 23682 2 11 3 23651 SCREW COUPLING23683 23684 2 35 1 23449 IIT SHIFTING BRACKET 1 95 2 22322 BRACKET 1 95 3 1332 CL MP 1 95 13870 SHIM 1 95 5 1934 BALL JOINT 1 95 5 13F3rJ CAPSCREW MA X 25 2 247I00 o 0 P E z G1 z 32 o c J W D 10 f1 0 CD 5 13 0 f1 26 VI 63 o 182 22 l f1 37 J 22 1 o 3 77 1 z c 1 r 35 57 0 1 z en 42 78 3 47 H en J H 46 o 41 z 75 88 54 49 7 80 48 85 71 56 44 72 WESTERBEKE 30 TYPE SAO MANUAL TRANSISSIONKEF PN NAME REARKS QUA 1 14894 GEAR ENGINE 1 2 1 14857 TAILSHAFT REVERSE GEAR 1 2 2 1485P TAILSHAT RfVERSE GEAR 1 2 3 14899 TAILSHAFT 1 3 14891 HOUSING REVERSE GEAR 1 4 14868 GASKET HAND HOLE COVEP 1 5 14892 P LA TE FROJT END 1 6 14373 RING GEAR HOUSING 1 1 14 89 GASKET REVERSE GEAR HOUSINGFRONT 1 8 1487E GASKET REARREVERSE GEAR HOUSIN 1 9 14895 DIPSTICK ASSE8LY 1 10 14867 COVER HAND HOLE 1 11 14883 TUBE ILLER 1 12 1487C PIN BRAKE BAND LOCK 1 13 14861 SHAFT CROSS 1 14 1486 COUPLING GEAR HALF 1 15 14864 RETAINER OIL SEAL 1 16 1 14865 IoJASHER THRUST REVERSE GEAR TAILSHAFT 1 16 2 14866 WASHER THRUST REVERSE GEAR TAILSHAFT 1 17 14852 LEVER 1 18 1 14377 NUT REVERSE GEAR TAILSHAFT 1 18 2 14323 NUT REVERSE GEAR TAILSHAFT 1 19 1487 LOCKIJASHER RfVERSE GEAR TAILSrlAFT 1 20 14884 SEAL OILCROSS SHAFT 1 21 1488 RETAINER OIL SEAL 1 22 1489 SEAL FRONT PLATE 23 14886 ORING 1 24 14887 PIN ROLL 1 25 14882 BEARING BALLREVERSE GEAR HOUSINGREAR 1 26 14316 KEY WOODRUFFCROSS SHAFT 1 21 1484 E KEY OODRUFFREVERSE GEAR TAILSHAFT 1 32 1488 PREATHER 1 33 14888 SEAL COVER 1 34 14862 YOKE ASSE8LY 1 35 1490 RIfJG GEAR 1 36 14897 RING RETAINERFRONT PLATE 1 37 14898 BEARING BALLENGINE GEAR 1 38 14889 TUEE DIPSTICK 1 40 14890 BAFFLE COVER 1 41 14834 CASE GEAR 1 42 14842 SHAF T PINION 1 43 14836 GEAR PROPELLER 1 44 14837 PINION ASSEMBLYLONG 1 45 14840 BUSHING PINIOrJ 1 46 14838 PINION ASSEMBLYSHORT 1 47 14841 BUSHING PINION 1 48 14845 PLA TE STEELCLUTCH 1 49 14846 PLATE PRESSURE 1 50 14847 SLEEVE OPERATING 1 51 14849 PIN FINGER 1 52 14851 FINGER 1 53 14854 SCREW COLLAR 1 54 14855 PLATE BRONZECLUTCH 1 55 14859 LOCKSCREW PRESSURE PLATE 1 249 I 11I 64 o 65 I 94 a 25 11 t 11 0 CD 11 A r 11 i I VI 9 19 o t 20 ir fT1 181 o I t j 3 27 IJ Z C l r 12 t 6 0 l 25 z 3cJ DIREC r DRIVE 5OD DIRECr DRIYE Ok WltTERS V OIye H0 0E Hz oG ZzC wUU1 ESTERBfKf 30 TYPE SAO MANUAL TRANSMISSIONEF PN NAME REMARKS QUAN 56 14871 SPACER SrORT PINION 1 57 14874 RINf SHAFT GEAR CASE 1 58 14877 B EAR PJG BALLGEAR CASE 1 59 14373 RING RETAININGGEAR CASE BALL BEARING 1 60 14881 BEARING BALLPILOT 1 61 14844 KEY GEARTAILSHAFT 1 62 14850 BAND BRAKE 1 63 1486 SLICE RfVERSE CA 1 64 14870 SPRING 1 65 1485 CAM REVRSE 1 66 14856 NUT 1 67 14869 8RACE 1 68 14872 LOCKSPR HIG 1 69 14878 PIN 1 70 14873 NUT 1 71 14299 GEAR INTERNAL 1 12 14321 GASKET 1 73 14333 SDACER 1 14 14337 SPACER 1 75 14357 COUPLIJG 1 76 1437 SNAPRING 1 77 14318 NUT 1 78 14379 LOCKWASHER 1 79 1439C SEAL OIL 1 80 14352 KEY 1 83 14334 SEAL WASHER 1 84 14396 BEARING BALL 2 85 14835 PLATE REDUCTION ADAPTER 1 86 1 14309 HOUSING REDUCTION GEAR 1 06 2 14904 REDUCTION COMPLETE UNIT2 1 1 87 14839 GEAR REDUCTION DRIVING 1 88 14843 BEARING BALLREDUCTION ADAPTER PLATE 1 12 14900 PLATE ADAPTER 1 93 14901 SEAL OIL 1 94 14902 RINGS 2 95 1 12293 GEAR COMPLETE TRANSMISSION 1 TO 1 1 95 2 2044 GEAR COMPLETE TRANSMISSION 15 TO 1 1 95 3 122q4 GEAR COMPLETE TRANSMISSION 2 TO 1 1 95 4 16246 GEAR COMPLETE TRANSMISSION 2 TO 1 DROP 1 95 5 20518 GEAR COMPLETE TRANSMISSION 25 TO 1 1 95 13976 GEAR COMPLETE TRANSMISSION TO ACCEPT VDRIVE 1 96 1 23654 COUPLING TRX 12293 BORED 34 1 96 2 23655 COUPLING TRX 12293 BORED 78 1 96 3 23656 COUPLING TRX 12293 BORED 1 1 96 4 23657 COUPLING TRX 12293 BORED IlIe 1 96 5 23660 COUPLING REDUCTION TRX BORED 34 1 96 23661 COUP LING REDUCTION TRX BORED 78 1 96 7 23662 COUPLING REDUCTION TRX BORED 1 1 96 8 23663 COUPLING REDUCTION TRX BORED 118 1 96 9 23664 COUPLING REDUCTION TRX BORED 114 1 9610 23665 COUPLING REDUCTION TRX BORED 138 1 91 1 23450 S CRE COUPLING 23660 THRU 23665 2 97 2 22326 S CR E J COUPLING 23654 THRU 23657 38UNC 1 NOTESOME COUPLINGS USE 38UNF SCREWS 251 WESTERBEKE 30 FREE WHEELING SAILING GEARMANUAL 19 TO 1 3 0 l DRAWING NO 13893252 WESTEReEKE 30 FREE HEELrNG SAILING GEARMANUAL 19 TO 1REF PN NAME RU1AR KS QUAN 1 14212 ADAPTER 1 2 14211 PLUG 2 3 14172 PLUG 1 4 14205 GASKET 1 5 14170 PLUG J 6 1 11645 COUPLING BORED 1 1 6 2 13974 COUPLING OTHER THAN 1 BORESPECIFY 1 1 1422 f BOLT 4 8 J4177 COVER 1 9 14110 GASKET 1 10 14224 B OL T 4 12 14202 SEAL 1 13 14232 UT 4 15 1164 LEVER 1 16 11644 KNOE 1 11 11642 GEAR COMPLETE 1 19 14209 r EA R 1 20 14165 BEARING 1 21 14216 LOCK 1 22 14204 BEARING 1 26 14206 GEAR 1 21 14168 BEARING 1 28 14211 LOCK 1 29 14181 GEAR 1 30 141E6 BEARING 1 31 1417C SUPPORT 32 1419 LOCK 1 33 14221 POL T tj 35 141AO WASHER 1 36 14229 ROLT 4 38 1419 COE 1 39 141 bI SHAF T 1 40 14163 S fI M 1 41 1420f WASHER 1 42 141f WASHER 1 43 1416 7 oR INS 1 44 14207 BOLT 1 45 1416C WA SH ER 1 46 14223 8 OL T 48 14162 EARING 1 49 14184 SPACER 1 50 14182 SLEV 1 51 14201 SEAL 1 52 1411 HOUSING 1 53 14173 GASKET 1 54 14226 BOLT 4 56 14159 PLUG 1 57 14151 WASHER 1 58 14203 DIPSTICK 1 253 WESTERBEKE O FREE WHEELING SAILING roEARMANUAL 19 TO 1 DRAWING NO 13893254 WESTER6EKf 30 FREE WHEELING SAILING GEARMANUAL 19 TC 1REF NAME REMARKS QUAN 59 14158 GASKET 1 60 14194 NIPPLE 1 61 14176 HOUSING 1 62 14174 GASKET 1 63 14226 BOL T 4 65 14220 oR I NG 1 66 14195 caVE R 1 67 14196 FLANGE 1 68 14200 SEAL 1 69 14197 GASKET 1 70 14222 BOLT 2 72 14190 HOUSING 1 73 14191 GASKET 1 74 14219 BOLT 2 15 1423C NUT 2 71 14218 8 OL T 1 78 14230 NUT 1 79 141fP PIN 1 ao 14189 SLEEVE 1 01 14 JO 1 SPRINr 1 14 14171 AR 1 b5 14224 POLT 1 16 141Bf S Ht F T 1 87 141P7 PIN 1 88 1421 KEY 1 89 1418 COUPLING 1 90 14214 KEY 1 55 HYDRAULIC TRANSMISSION OIL COOLER SYSTEM 8 9 8 7256 HYDRAULIC TRANSr1ISION nIL COOLER SYSTfL Pj lAME REMARKS QUAN 1 I1b1 COOLR OIL 1 11ttll CLAMP HOSEMOUNT CcnLER TO RRACKET 2 3 1101 1 BRACKET OIL COOLER MOlll T ON PARAGON HY DR AULI C 1 13621 SPACll OIL COOLER MOUN T ON PARAGON HYDRAULIC 2 5 13057 BRACKET OIL COOLER MOUN T ON WARNER IfYDRAULIC 1 S 1131 CLAMP HOSE 2 1 19059 HOSE INCHES REQUIREJ 16 111165 tIPPLE HOSE 2 3 21693 EL30iool 1 lC 11471 PETCOCK 1 11 1 13330 ADAPTER ELBOWwARNER HYDRAULIC 2 11 2 13330 ADAPTER ELBOWPARAGON HYDRAULIC 3 12 11775 HOSE INCHES REQUIRED AR 13 11776 CONNECTOR HOSESIJI VEL 2 14 11777 CdNNECTOR HOSE 2 15 13348 ADA P TE R WA HN ER HYDRAULIC 1 257 WESTERBEKf 3Q MISCELLANEOUS PN REMARKS QUAN 1 1 13932 KIT A SPARE PARTS 1 1 2 13g33 KIT 8 SPARE PARTSXTEDD CRUISING 1 139c7 GASKET SETCOMPLETE 1 2 2 14152 G rASKtT SETUPPER 1 2 3 1451 AKT SETlOWER 1 j 11 S 2 HADTC PUMP LUPE nIL FROM SUMP 1 4 1 2793 ILTE PRIARY FUEL 1 4 2 22bf SEPtRATOR WATERFUEL 1 13174 UFLER HyrROHUSH WATER LIFT 1 6 1 5 0 1 SBAINfR SEA WATER 1 7 TA r K REMOTE FRESH waTEP SURE 1 15 1 11232 KIT MORSE CABLl HYDRAULIC 1 tj 2 1722 IIT DRSE CA3LE CONCTIGWANER HYDRAULIC 1 1 72 q PuLLEY ACCESSORY CRANKSHAT 2 GROOVE 55IN 1 1 2654 SPLlTTEQ AlTRNATOR OUTPUT TO 2 3ATTERIES 1 11 1 233Q SlH TCH NEUTRAL SAFETYPARAGON HYDRAULIC 1 11 2 2343 SJITCH NEUTRAL SAFETYWARER HYORAUlIC 1 12 13 7St PAIJT REDAEROSOL SPRAY CA 1 13 1216 r LI iE FLEXIBLE EXHAUST 112 x 12 1 1 1 S9b e ELPO ATER INJECTED XHAUST90 nEGREE 1258


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