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200145 M35 Parts Manual



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 Parts List
   M-35




Part number 200145
      Edition 1
   October, 1990
                                                                              UNIVERSAL LNGINE DATA

      Model                Cubic Inches                  Horsepower                    # Cylinders                    Weight                     Block Model                        Years                   Approx. Qty. Sold
      M-12 ................... 24.4 .......................... 10 ............................. 2 ......................... 175 ................... Z-400.......................... 83-88 .............................. 1200
·· M2-12 ................. 26 ............................. 11 ............................. 2 ......................... 175 ................... Z-430.......................... 87-Current ...................... 320
      M-15 ................... 31 ............................. 11 ............................. 2 ......................... 245 ................... Z-500.......................... 82-83 ................................ 370
      M-18 ................... 34.8 .......................... 14 ............................. 2 ......................... 255 ................... Z-600.......................... 83-88 .............................. 2400
      M-20 ................... 45 ............................. 16 ............................. 2 ......................... 365 ................... Z-751 .......................... 82-83 ................................ 230
*. M3-20 ................. 38.9 .......................... 18 ............................. 3 ......................... 235 ................... D-640 ......................... 88-Current ...................... 525
     M-25 ................... 52 ............................. 21 ............................. 3 ......................... 285 ................... D-850 ......................... 81-86 .............................. 3650
     M-25XP ............. 57 ............................. 23 ............................. 3 ......................... 285 ................... D-950 ......................... 86-CUrrent .................... 3100
     M-30 ................... 68 ............................. 24 .............................3 ......................... 425 ................... D-I101&1102 ........... 83-87 ................................ 400
.* M4-30 ................. 52 ............................. 25 ............................ .4 ......................... 270................... Y-850 ......................... 88-CUrrent ...................... 470
     M-35 ................... 75.5 .......................... 30 ............................. 4 ......................... 335 ................... V-1200 ....................... 87-Current ...................... 280
     M-40 ................... 91 ............................. 32 ............................ .4 ......................... 545 ................... V-1502 ....................... 82-CUrrent ...................... 360
     M-50 ................... 115 .......................... .44 ............................. 4 ......................... 545 ................... V-1902 ....................... 82-CUrrent ...................... 520

·    5411(M15) ......... 31 ............................. 11 ............................. 2 ......................... 245 ................... Z-5OO .......................... 77-82 .............................. 2900
·    5416(M20) ......... 45 ............................. 16 ............................. 2 ......................... 365 ................... Z-751.. ........................ 76-82 .............................. 1000
*    5421(M25) ......... 52 ............................. 21 ............................. 3 ......................... 285 ................... D-850 ......................... 78-81 .............................. 1000
* 5424(M30) ......... 68 ............................. 24 ............................ .3 ......................... 425 ................... D-II01 ....................... 77-83 .............................. 1050
·    5432(M40) ......... 91 ............................. 32 ............................. 4 ......................... 490................... V-1501 ....................... 78-82 ................................ 650
·    5444(M50) ......... 115 ........................... 44 ............................. 4 ......................... 545 ................... V-1902 ....................... 80-82 ................................ 280

·    lbese models have been discontinued. The models that replace them are in parenthesis.
·· Mini series.
                                            UNIVERSAL
                                     DIESEL FAST MOVING PARTS

     MOdel: _ _M-35
                _ _ _ __                                                   Mfg. Years:       1987 -CURRENT
                                     Number of cylinders: _ _4
                                                             _ _ __

     Cubic Inches: _ _7..:
                        5,..;;._5_   Horsepower: _ _ _ _3_
                                                         0_ _ _ __         Weight: _..:.3;.,;3;.,;5'----_ _

      Air Filter                      301138         Oil Pressure SWitch                299964
      Air Filter Element              301049         Panel, Standard                    300680
      Alternator                      302280         Panel, Deluxe                      300685
      Ammeter                         300668         Panel, Custom                      300690
      Belt                            300817         Pump, Fresh Water                  302503
      Dipstick                        302432         Pump, Mounting Gasket              300204
      Exhaust Manifold                302092         Pump, Rebuild Ktt                  N/A
      Exhaust Manifold Gasket         302506         Pump, Sea Water                    302648                (C)
      Filter, Lube Oil                300209         Pump Mounting Gasket               302678
      Filter, Fuel Oil                298854         Pump, Impeller                     302875
      Filter, Electric Lift           300128         Pump, Repair KIT                   N/A
      Gasket, Head                    302442         Pump, Seal                         302885
      Gasket, Oil Pan                 302431         Pump Conversion Kit
      Gasket Set, Upper               256931             (includes pump)                 302837
      Gasket Set, Complete            256932         Pump Conversion Kit
      Glow Plug                       301754             (excludes pump)                 302838
      Harness,5 FT. EXT.              300708         PTO Pulley Kit                      302159               (D)
      Harness, 10FT. EXT.             300675         Pump, Fuel Lift                     301385
      Harness, Engine                 298586         Shim, Cylinder Head                 302443
(A) Heat Exchanger                    302253         Spare Parts Kit A                   256913
( B ) Heat Exchanger End Cap          301457         Spare Parts Kit B                   256902
      Heat Exchanger Gasket           301457         Starter                             302474
      Injector                        302475         Starter Solenoid                   N/A
      Injection Pump                  302494         Tachometer                          300684
      Injection Hardware Kit          N/A            Tachometer with Hour Meter -        300687
      Injector Nozzle                  301514        Tank, Coolant Recovery              300238
      Injector Return Line            SEE MANUAL     Thermostat Element                  301358
      Isolators                        300514        Thermostat Element Gasket          N/A
      Ignition Switch                  300671        Thermostat MTG Gasket               300237
      Manuals, Operators               200157        Valve Cover Gasket                  302450
      Manuals, Parts                   200145        Water Temp Meter                    300670
      Manuals, Technical               200155        Water Temp Sender                   299066
      Oil Drain Washer Kit             301431        Water Injected Elbow               N/A
      Oil Pump                         299405        Zinc                                301068               (E)

     Notes:
     A.)           EXCHANGER - 3" DIAMETER; SITS ON BRACKET & MOUNTED WITH CLAMPS.
              302253
                   EXCHANGER IS LATEST STYLE - 3" DIAMETER; CLAMPS ARE ATTACHED
              302631
            TO EXCHANGER FOR MOUNTING.
     B.)    PIN 301457 CONSISTS OF GASKET, END CAP, & BOLT.
     C.)    NEW STYLE SHERWOOD PUMP - DOES NOT HAVE END COVER PLATE. (INFORMATION
            ON OLD STYLE JOHNSON PUMP AVAILABLE IN PARTS MANUAL.)
     D.)    THIS IS PULLEY ONLY. ALSO REQUIRED ARE 3 - 302046 CAPSCREWS.
     E.)    301068 FOR 3" DIAMETER EXCHANGER - 3/8 NPT X 1-1/2 X 1/2 DIAMETER.




                                                                I~l WESTERBEKE
                                                                         r Marlns Engine Product.
                                          TABLE OF CONTENTS

Alternator Group . . . . . . . . . . . . . . .                               . .. 44-45

Bell Housing Group ..                                                          · .48-49

Camshaft Group.                                                             . ... 18-19

Control Panels .... .                                                            .55-56

Crankcase Group .. .                                                           · ... 2-3

Cylinder Head Group . . . . . . . .                                              . .. 6-7

Engine Stop Lever Group . . . . . . .                                    . .... 20-21

Flywheel Group . . . . . . . . .                                               · . 24-25

Fuel Camshaft Group ....                                                     . .. 34-35

Fuel Filter Group . . . . . . . . .                                          . .. 38-39

Gear Case Group . . . . . . . . . . . . .                            . . . . . . . . . 8-9

Governor Group .... , . . . . . .                                        . .... 30-31

Head Cover Group . . . . . .                                                 . .. 12-13

Heat Exchanger Group - New . . . . . .                                         · . 46-47

Inlet Manifold Group . . . . . . . .                                           · . 14-1 5

Main Bearing Case Group.                                                    . ... 1 0-1 1

Name Plate Group . . . . . . .                                                 · .42-43

Nozzle Holder ..... .                                                         . . 40-41

Nozzle Holder Group.                                                           · .26-27

Oil Pan Group . . . . . .                                     . . . . . . . . . . . . . 4-5

Novatron Panels ... .                                                         ..... 55


Piston Crankshaft Group.                                                           22-23

Johnson Water Pump                                                                 52-53
(Table of Contents Continued)




Speed Control Plate Group.       . 28-29

Throttle Bracket Group            50-51

Valve Rocker Arm Group .....      16-17

Water Flange Group.             . . 32-33

Water Pump Group.               . .36-37

Wiring Diagram ...                 . .54
                                    HOW TO ORDER PARTS

WHEN ORDERING PARTS, SPECIFY MODEL AND SERIAL NUMBER OF ENGINE.

This information is absolutely essential for the correct execution of your order. We do not hold
ourselves responsible for errors or delays where this is lacking.

SERIAL NUMBER LOCATIONS

Stamped on upper left hand corner of block - ignition side - facing flywheel end (front of engine).

Stamped in block directly above flywheel housing, under front oil filler.

On engine nameplate located on reverse gear housing cover.

On engine nameplate located on engine manifold.

RETURNED PARTS

Parts may be returned for credit subject to authorization by the factory, factory inspection and
acceptance upon receipt, and a 15% Re-Stocking charge.

A return goods authorization number must be requested from the factory prior to returning the
parts.

All return shipments must be fully PREPAID and clearly marked with shipper's name and
address.

LOSS OR DAMAGE IN TRANSIT

Our responsibility ceases upon delivery of shipments to the common carrier. Any claims for loss
or damage in transit must be filed with the transportation company.

SHORTAGE CLAIMS

All claims for shortage must be filed within ten (10) days after receipt of shipment and must be
accompanied by packing list.

ALL ORDERS FOR REPAIR PARTS MUST BE PLACED THROUGH OUR DISTRIBUTOR/DEALER IN
YOUR AREA.
CRANKCASE GROUP




        2
                  CRANKCASE GROUP




Item   Part No.   Unit   Description

  1    302427     1      Complete Crankcase
 2     302428     3      Plug
 3     302429     1      Plug
 4     299354     6      Sealing Cap
 5     299355     1      Sealing Cap
 6     299356     7      Plug
 7     299357     3      Plug
 8     299358     1      Plug
 9     299359     2      Straight Pin
10     299360     2      Straight Pin
11     299354     2      Pipe Pin
12     301485     1      Pipe Pin
13     302272     4      Cylinder Liner
14     299362     1      O-Ring
15     301755     1      Water Cover
16     299364     1      Gasket
17     301256     2      Bolt
18     301486     1      Drain Cock Plug
19     299405     1      Oil Pump Assembly
20     299406     1      Oil Pump Gasket
21     300143     4      Bolt
22     301487     1      Drain Cock
23     299407     1      Pump Drive Gear
24     298758     1      Key
25     299409     1      Nut
26     299413     1      Washer
27     299964     1      Oil Switch
28     299510     4      Hex Head Cap Screw
29     301057     1      3-4 Point Combination Mount
30     300284     1      Front Port Side Mount 16"
       300286     1      Front Starboard Side Mount 16"
31     300514     4      Flexible Mount With Nuts
32     300961     1      Front Port Side Mount 11-1/2"
       300736     1      Front Starboard Side Mount 11-1/2"
33     298617     2      Hex Head Cap Screw
34     298463     6      Lockwasher




                          3
                     Oil PAN GROUP




     18         16




          \
          ,
          ~'-
     15     ~
            l   \




20




                           4
                  Oil PAN GROUP




Item   Part No.      Unit     Description

 1     302430          1      Complete Oil Pan
 2     302431          1      Oil Pan Gasket
 3     299368         22      Bolt
 4     300133          1      Oil Pan Filter
 5     301294          1      Bolt
 6     298657          1      O-Ring
 7     302432          1      Oil Gauge
 8     300724          1      Oil Drain Kit
 9                            Use No.8
10     302433         1       Rubber Plug
11     302434         1       Oil Filler Plug
12     302435         1       Flange
13     302436         1       O-Ring
14     301785         2       Bolt
15     302437         1       Flange Bracket
16     302438         1       Bolt
17     302439         1       Bolt
18     300031         1       Washer Plain
19     302440         2       Washer Plain
20     298740         1       O-Ring
21     300612         1       Oil Drain Plug Gskt
22     301023         1       Drain Plug Adapter
                                (For Hose Kit)
23     300151         1       Drain Plug Only
                                (No Hole)
24     301431         2       Washer Oil Drain Kit




                          5
                      CYLINDER HEAD GROUP




    12 ;--_---11-11




3




                                 6
            CYLINDER HEAD GROUP




Item   Part No.   Unit       Description

 1     298666      2         Engine Hock
 2     300135      1         Stud
 3     299485      1         Bolt
 4     301297      1         Nut
 5     299583      1         Lockwasher
 6     302441      1         Complete CY!'lnder Head
 7     299905      7         Sealing Cap
 8     299354      1         Sealing Cap
 9     299356      2         Plug
10     299386      4         Intake Valve Guide
11     299394      4         Exhaust Valve Guide
12     300137      18        Cylinder Head Bolt
13     300139       1        Plug
14     302442       1        Cylinder Head Gasket
15     302443       1        Cylinder Head Shim
16     299975       1        Seal Washer
17     299387      4         Combustion Chamber




                         7
GEAR C ASE GROUP




       ~
       1 2
       1


   0i
       1 4
       I"




           8
                  GEAR CASE GROUP




Item   Part No.     Unit       Description

 1     300140        1         Gear Case Assembly
 2                             Use No.1
 3     299395        2         Plug
 4     300160        3         O-Ring
 5     301489        1         Start Spring Pin
 6     300180        1         Gear Case Gasket
 7     299399        7         Bolt
 8     299400        5         Bolt
 9     299401        1         Bolt
10     299402        1         Bolt
11     301490        1         Pipe Joint
12     299404        1         Oil Seal
13     300209        1         Oil Filter
14     299374        1         Relief Valve Assembly
15     299374        1         Relief Valve Assembly
16     299376        1         O-Ring
17     302259        1         Water Pump
18     298485        1         Pump Mounting Gasket
19     300096        4         Stud
20     298684        4         Nut
21     299403        4         Lockwasher




                           9
MAIN BEARING CASE GROUP




        I~




    ~~  I 6
        I' -



          3




               10
             MAIN BEARING CASE GROUP




Item   Part No.    Unit        Description

 1     299414       1          Main Bearing Case Assembly
 2     302444       8          Bearing Case Bolt
 3     299417       1          Bearing Case Gasket
 4     302445       1          Cover Bearing Case Assembly
 5     300815       1          Bearing Case Cover
 6     302446       1          Oil Seal
 7     299418       1          Bearing Case   Cover Gasket
 8     301230       9          Bolt
 9     301601       8          Bolt
10     299420       1          Main Bearing   Case Assembly
11     302447       3          Bearing Case   Bolt
12     300146       1          Main Bearing   Case Assembly
13     302448       1          Main Bearing   Case Assembly




                          11
                 HEAD COVER GROUP




8

CD
         ~   J
7
     I
     I




~    ~                        13




                      12
              HEAD COVER GROUP




Item   Part No.   Unit      Description

 1     302449      1        Rocker Arm Cover
 2     302450      1        Cover Gasket
 3     299457      4        Cap Nut
 4     299459      4        Gasket
 5     298739      1        Oil Filler Plug
 6     298740      1        a-Ring
 7     301391      1        Element Plate
 8     301392      1        Element Plate
 9     300148      1        Breather Element
10     301393      1        Oil Shield
11     301399      2        Washer and Screw
12     299854      1        Breather Pipe Joint
13     301396      1        Breather Pipe




                       13
INLET MANIFOLD GR OUP




                        11

   14
              INLET MANIFOLD GROUP




Item   Part No.    Unit        Description

 1     302451       1          Intake Manifold
 2     302452       1          Gasket - 1
 3     299431       3          Gasket - 2
 4     301230       5          Bolt
 5     301244       3          Bolt
 6     299369       3          Lockwasher
 7     301138       1          Air Filter Assembly
 8     301049       1          Filter Element
 9     302506       1          Exhaust Manifold Gasket
10     300095       8          Manifold Stud
11     298684       8          Nut
12     299956       1          Filler Cap
13     302092       1          Exhaust Manifold
14     239136       1          Pipe Plug 1/8-27




                          15
           VALVE ROCKER ARM GROUP




  I-~-
  I 9
CD:
  i, ,20




                       16
                  VALVE ROCKER ARM GROUP




Item   Part No.      Unit    Description

  1    300152         4      Intake Valve
 2     300153         4      Exhaust Valve
 3     299438         8      Valve Spring
 4     302453         8      Valve Spring Retainer
 5     299440         16     Valve Spring Collet
 6     299441         8      Valve Stem Seal
 7     299442         8      Valve Cap
 8     302454          1     Rocker Arm Assembly Complete
 9     302455          1     Rocker Arm Shaft Assembly
10     302456          1     Rocker Arm Shaft
11     300155          2     Set Screw
12     299444         4      Rocker Arm Bracket
13     299447          1     Set Screw
14     299448         8      Washer
15     299449         3      Rocker Arm Spring
16     299450         2      External Circle Clip
17     302457         8      Rocker Arm Assembly
18     300228         8      Rocker Arm Bushing
19     299453         8      Adjusting Screw
20     299454         8      Nut
21     299455         4      Stud
22     299446         4      Nut
23     300156         4      Plain Washer




                            17
     CAMSHAFT GROUP




                      ,~

                      \J




18
                  CAMSHAFT GROUP




Item   Part No.       Unit      Description


 1     299472          8        Tappet
 2     299473          8        Push Rod
 3     302458          1        Camshaft Assembly
 4     302459          1        Camshaft
 5     300162          2        Plug
 6     299475          1        Camshaft Gear
 7     299549          1        Key
 8     299477          1        Camshaft Stopper
 9     299535          1        External Circle Clip
10     299365          2        Bolt
11     302460          1        Idle Gear Assembly
12                              Use No. 11
13     302461          2        Idle Gear Bushing
14     302462          1        Idle Gear Collar
15     302463          1        Idle Gear Collar
16     302464          1        Circle Clip
17                              Use No. 11
18     299462          3        Bolt




                           19
ENGINE STOP LE VER GROUP




                   (\
                   ~,

                    "\I
                           I   (\
                                \




           20
                  ENGINE STOP LEVER GROUP




Item   Part No.    Unit    Description


 1     299486       1      Cover
 2     299484       1      Pump Gasket
 3     299527       3      Bolt
 4     300164       1      Idling Apparatus Assembly
 5     301492       1      Adjusting Bolt Assembly
 6                         Order by Item No.5· Adjusting Bolt
 7                         Order by Item No.5· Spring
 8     301493       1      Nut
 9     301494       1      Cap Nut
10     301495       2      Gasket
11     301417       1      Cap
12     300229       1      Engine Stop Lever Assembly
13     300173       1      Injection Pump Cover
14                         Order by Item No. 27 . Shaft Lever
15                         Order by Item No. 27   ~   Engine Stop Lever
16     301496       1      O·Ring
17     301498       1      Spring Pin
18     301499       1      Spring
19     298826       1      Stopper
20     299041       1      Nut
21     Non Sale            Wire
22     Non Sale            Lead Sealing
23     300230       1      Breather Gasket
24     299462       3      80lt
25     299432       1      Bolt
26     301398       1      Wire Holder
27     301500       1      Lever Shaft Assembly
28     300008       1      80lt




                            21
                     PISTON, CRANKSHAFT GROUP




 //
 I
 I       6
 I
 I
 \       -----:"'~                              19


~I
     \~
     I
     I   7
     --
     I




                                     22
           PISTON, CRANKSHAFT GROUP




Item   Part No.   Unit        Description

 1     302466      4          Piston
 2     302467      4          Ring Assembly
 3     299489      4          Piston Pin
 4     299490      8          Circle Clip Piston Pin
 5     299491      4          Connecting Rod Assembly
 6     301154      4          Piston Pin Bushing
 7     302468      8          Connecting Rod Bolt
 8     299494      4          Connecting Rod Bearing
 9     302469      1          Crankshaft    Complete
10     302470      4          Ball
11     300813      1          Crankshaft    Sleeve
12     300168      1          Crankshaft    Gear
13     299549      1          Key
14     299497      1          Oil Slinger
15     299498      1          Crankshaft    Collar
16     299499      1          O-Ring
17     299500      1          Crankshaft Gearing
18     299501      4          Crankshaft Bearing
19     299502      2          Bearing Side
20     299503      2          Bearing Side




                         23
FLYWHEEL GROUP




                 /
                     __ sp__ _
                            \




      24
              FLYWHEEL GROUP




Item   Part No.    Unit   Description

 1     302471       1     Flywheel Assembly
 2     302472       1     Ring Gear
 3     302473       5     Flywheel Bolt
 4     301570       1     Washer
 5     299508       1     End Plate
 6     300182       8     Bolt
 7     302474       1     Starter Assembly
 8     301785       2     Bolt
 9     300208       1     Nut
10     299583       1     Lockwasher




                    25
NOZZLE HOLDER




     26
              NOZZLE HOLDER GROUP




Item   Part No.    Unit        Description


 1     302475       4          Injector
 2     298789       4          Gasket
 3     302476       1          Injection Pipe
 4     302477       1          Injection Pipe
 5     302478       1          Injection Pipe
 6     302479       1          Injection Pipe
 7     301306       3          Pipe Clamp
 8     301307       3          Pipe Clamp
 9     298794       3          Screw & Washer
10     301754       4          Glow Plug
11     299523       2          Glow Plug Wire
12     302480       1          Glow Plug Wire
13     302481       1          Glow Plug Wire
14     302482       1          Over Flow Hose
15     302269       2          Clamp
16     302483       1          Hose
17     302484       2          Clamp
18     299828       1          Mounting Bracket
19     299829       1          Fuel Return Connector
20     256747       1          Fuel Return   Kit~No.   1 8~ 19




                          27
SPEED CONTROL PLATE GROUP




              28
       SPEED CONTROL PLATE GROUP




Item   Part No.   Unit   Description


 1     301501      1     Adjusting Bolt
 2     301502      1     Nut
 3     301503      2     Gasket
 4     301504      1     Cap Nut
 5     301505      1     Cap
 6     300178      1     Speed Control Lever
 7     299540      1     Feather Key
 8     299541      1     O-Ring
 9     299542      1     Plain Washer
10     299543      2     Nut
11     299544      1     Friction Plate
12     300179      1     Speed Control Plate
13     299545      1     Control Plate Gasket
14     299432      3     Bolt
15     300096      1     Stud
16     298684      3     Nut
17     299369      1     Spring Washer
18     298826      2     Stopper
19     Non Sale          Wire
20     Non Sale          Lead Sealing




                   29
GOVERNOR GROUP




    30
                  GOVERNOR GROUP




Item   Part No.      Unit        Description

 1     298828         1          Start Spring
 2     302488         1          Govenor Spring 1
 3     302489         1          Govenor Spring 2
 4     302490         1          Fork Lever Assembly
 5     302491         1          Fork Lever Complete
 6     300184         1          Fork Lever
 7     300185         1          Fork Lever Shaft
 8     300186         1          Bolt
 9     300187         2          Lockwasher
10     300188         1          Fork Lever Holder
11     300189         1          Bolt
12     301601         2          Bolt




                            31
WATER FLANGE GROUP




        32
            WATER FLANGE GROUP




Item   Pari No.   Unit        Description
  1    239138      1          Petcock
  2    300099      1          Thermostat Housing
  3    299066      1          Temp Sender
  4    300237      1          Gasket
  5    301358      1          Thermostat
  6    302493      1          Water Pipe
  7    301397      2          Clamp
  8    300236      1          Hose
  9    301590      2          Bolt
10     301256      5          Bolt
11     298684      1          Nut
12     299369      1          Lockwasher
13     302492      1          Water Flange
14     300234      1          Gasket
15     301506      1          Stud
 16    298648      4          Clamp #12
17                 1          Hose
18     286075      1          Hose Adaptor
19     301428      1          Hose 7/8'" ID x
                                7112 L
 20    298644      1          90' Elbow
 21    302251      1          Hose 1" x 90°
                                Molded
 22    302150      1          90' Copper Elbow
 23    299826      1          Hose 718'"ID x
                                221/2




                         33
FUEL CAMSHAFT GROUP




         34
             FUEL CAMSHAFT GROUP




Item   Part No.   Unit        Description


  1    302494       1         Injection Pump
 2     299580       1         Shim
 3     301785       4         Bolt
 4     302495       2         Stud
 5     301297       2         Nut
 6     299583       2         Lockwasher
 7     302496       1         Fuel Camshaft Assembly
 8     302497       1         Fuel Camshaft
 9     300195       1         Bal! Bearing
10     302498       1         Pump Gear
11     299531       1         Key
12     300197       1         Govenor Sleeve
13     300198       1         Circle Clip
14     302499       1         Govenor Case Ball
15     299533      30         Ball
16     300199       1         Circle Clip
17     299534       8         Ball
18     299535       1         Circle Clip
19     299536       1         BaH Bearing
20     299537       1         Circle Clip
21     300200       1         Camshaft Stopper
22     301330       2         Bolt
23     302500       1         Cover
24     301256       2         Bolt
25     301747       1         Eye Joint
26     302501       1         Injection Pump Shim
27     302502       2         Shim .030
28     300050       1         Bleed Cock Assembly
29     299426       1         Fuel Pump Gasket




                         35
                                                            WATER PUMP GROUP




                                                                                                                       i
                                                                                                                       I
                                                                                                             5 I      ,/
                                                                                                                 ,/
                                                                                                            ,/
                                                                                                       ,/
                                                                                                  ,/
                                                                                             ,/
                                                                                         /
                                                                                    ,/
                                                                               ,/
                                                                           /
                                                                      ,/
                                                                 ,/




                                                          //0
                                                            ,/




                                                     ,/
                                                ,/
                                           ,/
                                      ,/
                                 ,/
                            ,/
                       ,/
                  ,/

"   '/
         /
             ,/




                                                                                    36
                  WATER PUMP GROUP




Item   Pari No.     Unit    Description

 1     302503         1         Water Pump Assembly
 2     301518         1         Water Pump Flange
 3     301158         1         Bearing
 4     301159         1         Seal Assembly
 5     301160         1         Impeller
 6     301519         1         Return Pipe
 7     300204         1         Gasket
 8     301230         4         Bolt
 9     302504         1         Drive Pulley
10     299549         1         Key
11     299550         1         Nut
12     302505         1         Washer
13     300817         1         V·Belt
14     302159         1         M-35 PTO - Pulley Kit
15     302046         3         8 mm x 30 mm Soc. Hd.
                                  Cap. (Mt. 302159)




                           37
                 FUEL FILTER GROUP




            /'


  /' 2 /'~/'
®-:
  I        5
      ""
           ""




                     38
              FUEl FitTER GROUP




Item   Pari No.    Unit      Description
 1     301385       1        Electric Fuel Pump
 2     299855       1        Bleeder Bolt
 3     299856       1        O-Ring
 4     301602       1        Filter Cover
 5     298854       1        Fuel Filter
 6     298853       1        Fuel Filter Assembly
 7     300128       1        Fuel Pump Filter
                               & Gskt.
 8     299639       1        Cover Gasket
 9     299803       1        Cover
10     302244       1        Fuel Filter Brkt




                        39
                          NOZZLE HOLDER




/
    ,______________________T______________________ _ _
     2




                               40
                  NOZZLE HOLDER




Item   Part No.       Unit   Description

 1     302475          4     Injector
 2     301508          4     Nut
 3     301137          4     Washer
 4     301509          4     Adjusting Washer
 5     301510          4     Nozzle Spring
 6     301 511         4     Distance Piece
 7     301512          4     Push Rod
 8     301513          4     Nozzle Nut
 9     301514          4     Nozzle Piece




                       41
NAME PLATE GROUP




                   8




        42
                  NAME PLATE GROUP




Item   Part No.   Unit   Description

 1     298851      1     Glow Plug Label
 2     299609      1     Oil Label
 3     298850      1     Instruction Label
 4     298849      1     Instruction Label
 5     298847      1     Drainage Label
 6     298627      1     Hurth Rev. Gear Date Plate
 7     299158      1     Hurth Rev, Gear Cube Date Plate
 8     300268      1     Engine Serial and Model Plate




                         43
ALTERNATOR GROUP




       44
              ALTERNATOR GROUP




Item   Part No.    Unit   Description
 1     010377       1     Hex Head Cap Screw
 2     015250       1     Hex Head Cap Screw
 3     015251       1     Hex Head Cap Screw
 4     015386       1     Washer
 5     015395       2     Lockwasher
 6     015396       1     Lockwasher
 7     015419       1     Nut
 8     298643       3     Hose Clamp
 9     299033       1     Lockwasher
10     300095       4     Stud
11     302150       1     Elbow
12     302086       1     Hose
13     302087       1     Alternator Mount
14     302088       1     Adjusting Arm
15     302089       1     Hex Head Cap Screw
16     300817       1     V-Belt
17     302280       1     12V51 Amp All.
17A    300746       1     12V 72 Amp All.




                     45
HEAT EXCHANGER GROUP-NEW STYLE




                                 I
                                 6)




              46
              HEAT EXCHANGER GROUP




Item   Part No.   Unit    Description
 1     298837       2     Clamp
 2     230147       3     Nut
 3     276440       2     Stud
 4     298599       1     Exhaust Flange
 5     298600       1     Flange Gasket
 6     286075       1     Hose Connector
 7     298974       1     Stud
 8     300816       1     Hose 7/8 x 9 1/2 Early Unit
 9     298648       2     Clamp
10     301457       1     End Cap and Gasket
11     302253       1     Heat Exchanger 3" x
11A    302631       1     3" x 13" w/Mtg. Brkts.
                            (Late Style)
12     301142       1     Heat Exchanger Bracket
13     301068       1     Zinc 3/8 NPT x 11/2 x
                            112 D.




                         47
BEll HOUSING GROUP




                 15 i-----l



                              lSl----l1




       48
           BELL HOUSING GROUP




Item   Part No.   Unil      Description
 1     302245      1        Mounting Plate
 2     230141      1        Nut
 3     231891      1        Lockwasher
 4     231875     14        Lockwasher
 5     231061      1        Hex Head Cap Screw
 6     300945      1        Bell Housing Early -
                              No Radius
 6A    302414       1       Bell Hsg. 3" Radius -
                              Direct Mt. N.E.
                              (See M-25XP)
 7     298461       6       Lockwasher
 8     298539       6       Hex Head Cap Screw
 9     300116       1       HBW-1 00 Transmission
       299942       1       V-Drive Transmission
10     298468       6       Hex Head Cap Screw
11     298458       8       Hex Head Cap Screw
12     298459       8       Lockwasher
13     298454       1       Gear Damper
14     298460       6       Socket Head Screw
15     300427       1       Shift Bracket
16     300244       1       Vertical Shift Bracket




                       49
                    THROTTLE BRACKET GROUP




                                   1




                                             2

                                                 1




                      Cl
ill\) \)
 I\)       \)
       \) \)



                ~


                ~



                ~
                ~
                    ?
                ~




                              50
             THROTTLE BRACKET GROUP




Item   Part No.   Unit        Description

 1     299767      2          Ball Joint
 2     230184      4          ·Jam Nut
 3     299792      1          Adjusting Rod
 4     231907      2          Lockwasher
 5     231890      2          Lockwasher
 6     294581      3          Nut
 7     300958      1          Throttle Bracket
 8     300090      1          Lever Spacer
 9     231906      2          Lockwasher
10     299290      2          Hex Head Cap Screw
11     298630      1          Cable Clip
12     231211      2          Round Head Machine Screw
13     299019      1          Throttle Cable Pivot
14     231452      1          Socket Head Shoulder Bolt
15     300826      1          Throttle Lever
16     230281      1          Cotter Pin




                         51
            JOHNSON WATER PUMP




                  WATER PUMP 302259
                      JOHNSON

Item   Part No.       Unit     Description

 1     302568          6       Cover Screws
 2     302569          1       Pump Cover
 3     302570          1       Cover Gasket
 4     302571          1       Impeller
 5     302572          1       Pump Shaft
 6     302573          1       Cam
 7     302574          1       Wear Plate
 8     302575          1       Pin
 9     302576          1       Cam Locking Screw
10     302577          1       Pump Body
11     302578          1       Lip Seal
12     302579          1       O-Ring
13     302580          1      Washer
14     302581          2       Ball Bearing
15     302582          1       Buide Ring
16     302314          1       Service Kit




       Use Sherwood Pump Kit #302838 or
            Pump & Mig. Kil #302837



                        52
             SHERWOOD WATER PUMP NO .302648




                                                                     .,
 Item       Part No.         Unit       Description

   1        302873            1         Impelier Hous
                                        o  .         mg
   2        302877            1           -Rmg
   3        302871            1         Cam Screw
   4        302872            1         Cam
   5        302875            1         Impelier
  6         302867            1         Cir-Clip
  7         302876            1         Flat Washer
  8         302880            1         Seal Seat
  9                                     Not Available 0
                                        Cir-Cr            rder #13
 10         302868            1           .   Ip Internal
 11         302867            1         C,,-Clip External
 12         302884            2         Sail Searing
 13         302885            1         Seal & Seat A
                                        Cir-Cr         ssembly
 14         302867            1               Ip External
 15         302874            1         Key
 16         302865            1         Shaft
 17         302878            1         End Plate
 18         302879            1         Gasket
 19         302882            1     I   Pump
                                        .       Bod  u
                                                  ,. J

1 20
        f
            3()~:3?O          .,        l.Gej-;- V\!:a~~)"~er
 21
        I   3Ci2r:;S~j
                         :    S
                                    i
                                        t:iLrH



                                        53
                                                                                 WIRING DIAGRAM




                                                                                   Alternator




             Glow Plugs (Iper cyl.)




                                                                                                                                                    Oil
                                                                                                                                                    Light
                                                                                                                                  Start
                                                                                                                                  Switch



                                                                           il
                                                                                         ·
                                                                                                        30 Amp
                                                                                                         Fuse
                                                                                                                                              ."
                                                                                                                                              ~
                                                                                                                                              0



                                                                           '"
                                                                            ~            go                                                          ,
                                                                                                                                                     ·
                                      Oil Pressure                Temp.
                                                                           ~             ·
                                                                                         o                        ·
                                                                                                                  ~
                                                                                                                          ~
                                                                                                                          ·
                                                                                                                          '"
                                                                                                                                                     0;      c
                                                                                                                                                             ·
                                         Sender
                                                                                                                    · "
                                                                  Sender                                     ~
                                                                                                              ·   c   ~                                      ~

                                           '11                       II'                                     '"   · "
                                                                                                                  0   "   ;;
                                                                                                                          >
                                                                                                                                                    :;

                                                                             20 Amp
                                                                                Fuse




                                                  1   2   3   4                                                            !      1   6   5
                                                                   Engine                                                                          Panel
                                                  8   1   6   5    Harness                                                    t   2   3   4        Harness

                                                  8   1   0   5                                                               1   2   3   4
                                                  1   2   3   4                                                               6   1   5   5


                                                                                              Extension Harness




Wire No.    Color                                Wire Size

           Black                                      #10
  2        Grey                                        10
  3        Yellow-Red                                  16
  4        Orange                                      10
  5        Red                                         10
  6        Purple                                      16
  7        Lt. Blue                                    16
  8        Tan                                         16
  9        Open                                        14
 10        Grey                                        16
 11        Orange-Red                                  14




                                                                                                54
              NOVATRON PANELS




o                      o                        o




o                      o                        o

            300690 CUSTOM PANEL
    (With Tachometer - Hour Meter and Alarms)




o                      o                        o




o                      o                        o

            300685 DELUXE PANEL
              (With Tachometer)




                       55
                          NOVATRON PANELS



      o                               o                               0




       o                              o                                0


                        300680 STANDARD PANEL
                            (No Tachometer)


                      NOVATRON INSTRUMENT PANEL


Part No.     Unit       Description

300690     Optional     Special Deluxe Panel-Tachometer w/Hourmeter w/Warning
                        Light and Buzzer
301101     Optional     Blank Panel w/Holes
300685     Optional     Deluxe Panel - w/Tachometer
301100        1         Blank Panel w/Holes
300680        1         Standard Panel
301099        1         Blank Panel w/Holes
300668        1         Ammeter
300669        1         Oil Light
300670        1         Temperature Gauge
300671        1         Ignition Switch
300672        2         Glow and Start Button
300673        1         35 Amp Circuit Breaker
300674        1         10 Amp Circuit Breaker
300675        1         10 Foot Extension Harness
300676        1         Panel Harness Assembly
300684     Optional     Tachometer for 300685 Panel
300687     Optional     Tachrneter w/Hourmeter for 300690 Panel
300688     Optional     Buzz Light for 300690 Panel
300689     Optional     Tachometer Wire for 300690 Panel
300708     Optional     5 Foot Extension Harness
298586     Optional     Engine Harness




                                      56
         256902
"8" SPARE PARTS KIT M·35



         256913
"A" SPARE PARTS KIT M·35




    Top Gaskel Sel
    M·35256931

  Complete Gasket Set
     M-35256932




          57
         STANDARD COUPLING KITS

                  Rigid            Flex

3/4"            256741            298568
7/8"            256742            298569
1"              256743            298484
1-1/8"          256744            298570
1-1/4"          256745            299300



          V-DRIVE COUPLING KITS

                 Rigid             Flex

3/4"            256775            256780
7 /8"           256776            256781
1"              256777            256782
1-1/8"          256778            256783
1-1/4"          256779             N/A




                   58
(


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