Wednesday, June19, 2019

Winch Service Manual for Barient No. 22 - 1968

1. Remove snap ring (#11) using screwdriver or small pointed object. (Use spiral motion rather than pulling straight up.)
2. Simultaneously, remove drum (#2) and cover (#3) from gear housing (#1).
3. Remove cover (#3) from drum (#2).
4. Remove two pawls (#8) and two pawl springs (#9) from drum (#2).
5. Remove two bearings (#10) from gear housing (#1).
6. Remove gear shaft (#7) from gear housing (#1).
7. Remove ratchet gear (#5) and driver pinion (#6) from gear housing (#1).
8. Remove ratchet gear (#5) from driver pinion (#6).
9. Remove two pawls (#8) and two pawl springs (#9) from driver pinion (#6).
10. Wash all parts including inside of drum (#2). (Do not remove main shaft (#4) from gear housing (#1) due to difficulty of removing snap ring (#11). However, oil mainshaft by forcing oil into housing however possible.)
11. Grease two bearings (#10).
12. Assemble two pawls (#8) and two pawl springs (#9) to driver pinion (#6).
13. Assemble ratchet gear (#5) to driver pinion (#6).
14. Oil two pawls (#8) on driver pinion (#6).
15. Rotate ratchet gear (#5) and driver pinion (#6) together to check freedom of movement and correct rotation.
16. Assemble ratchet gear (#5) with driver pinion (#6) assembly to gear housing (#1).
17. Assemble gear shaft (#7) through driver pinion (#6).
18. Assemble two bearings (#10) onto gear housing (#1).
19. Assemble two pawls (#8) and two pawl springs (#9) onto drum (#2).
20. Assemble drum (#2) onto gear housing (#1).
21. Oil two pawls (#8) on drum (#2).
22. Rotate drum (#2) checking freedom of movement.
23. Assemble cover (#3) over top of drum (#2).
24. Assemble snap ring (#11) over cover (#3), seating securely into groove on main shaft (#4). (Use spiral motion as when removing rather than shoving straight down.)

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