Universal Diesel M3 20 Parts Manual

34 78 1 118 114 34 78 1 118 114 STANDARD COUPLING KITS Rigid 256741 256742 256743 256744 256745 VDRIVE COUPLING KITS Rigid 256775 256776 256777 256778 256779 Top Gasket Set M326720 256950 Complete Gasket Set M320 256951 55 Flex 298568 298569 298484 298570 299300 Flex 256780 256781 256782 256783 NA 256945 8 SPARE PARTS KIT M326720 256947 A SPARE PARTS KIT M326720 54 o o Part No 300690 301101 300685 301100 300680 301099 300668 300669 300670 300671 300672 300673 300674 300675 300676 300684 300687 300688 300689 300708 298586 NOVATRON PANELS o 251 Unit Optional Optional Optional 1 1 1 1 1 1 1 2 1 1 1 1 Optional Optional Optional Optional Optional Optional o 300680 STANDARD PANELS NOVATRON INSTRUMENT PANEL i Description Special Deluxe wHourmeter wWarning Light and 8uzzer Blank Panel wHoles Deluxe Blank Panel wHoles Standard Panel Blank Panel wHoles Ammeter Oil Light Temperature Gauge Ignition Switch Glow and Start Button 35 Amp Circuit Breaker 10 Amp Circuit Breaker 10 Foot Extension Harness Panel Harness Assembly Tachometer for 300685 Panel Tachometer wHourmeter for 300690 Panel Buzz Light for 300690 Panel Tachometer Wire for 300690 Panel 5 Foot Extension Harness 53 o o NOVATRON PANELS o o o o o o 300690 CUSTOM PANEL o o o o o o 300685 DELUXE PANEL 52 SHERWOOD WATER PUMP 11 O 302648 Item Part No Unit Description 1 302873 2 1 302877 1 Impeller H OR ouslng Ing 3 302871 1 Cam Screw 4 302872 1 Cam 5 302875 1 Impeller 6 302867 1 CirClip 7 302876 1 Flat Washer 8 302880 1 Seal Seat 9 10 11 302868 1 Not Available 0 302867 CirCI rder 13 1 C Ip Internal IFClip Ext ernal 12 302884 2 Ball Bearing 13 302885 14 1 302867 1 Seal Seat A Circr ssembly Ip External 15 302874 1 Key 16 302865 1 Shaft 17 302878 1 End Plale 18 302879 1 Gasket 19 302882 1 Pump Body 20 302870 3 Lock Washer 21 302869 3 Bolt 51 1 2 3 8 7 6 5 BRACKET GROUP Item Part No Unit Description 1 256934 1 Throttle Bracket Assembly 2 015434 6 Nut 3 300979 1 Bracket Support 4 299653 1 Cable Clamp 5 015360 5 Screw 6 300090 1 Lever Spacer 7 230281 1 Cotter Pin 8 300826 1 Lever 9 231452 1 Shoulder Screw 10 230184 4 Jam Nut 11 231907 2 Lock Washer 12 299019 1 Cable Pivot 13 299767 2 Ball Joint 14 300978 1 Adjustment Rod 15 298630 1 Cable Cap 16 302635 1 Throttle Bracket 49 THROTTLE BRACKET GROUP 48 BEll HOUSING GROUP lIem Part No Unit Description 1 301914 1 Dampener Mounting Plate 2 299156 1 Dampener 3 298459 8 Lock Washer 4 298458 8 Bolt 5 230141 3 Nut 6 231891 9 Lock Washer 7 231875 9 Plain Washer 8 302396 1 Bell Housing 8A 302409 1 Pad Rubber HE 9 298622 7 Bolt 10 300115 1 Transmission lOA 299942 1 VDrive Transmission Not Shown 11 300974 4 Flex Mount 12 298461 6 Lock Washer 13 231190 8 Nut Jam 14 298460 6 Bolt 15 298468 6 Bolt 16 298461 6 Lock Washer 17 300427 1 Shift Bracket 18 300244 1 Vertical Shift Bracket 19 231875 1 Plain Washer 20 303146 1 Heat Exchanger Pad Sell Hsg 2 Radius New Style 47 Bell HOUSING GROUP 46 x 1 HEAT EXCHANGER GROUP 1 12 44 AdobeUCS6 x 6 x 13 ALTERNATOR GR OUP 42 5 NAME PLATE GROUP Item Part No Unit Description 1 298851 1 Label Glow Plug 2 299609 1 Label Oil 3 298850 1 Label Instruction 4 298849 1 Label Instruction 5 298847 1 Label Drainage 41 NAME PLATE GROUP 1 40 FUEL FitTER GROUP Item Part No Unit Description 1 301385 1 Electric Fuel Pump 2 299855 1 Bleeder Bolt 3 299856 1 O267Ring 4 301602 1 Filter Cover 5 298854 1 Fuel Filter 6 298853 1 Fuel Filter Assembly 7 300128 1 Fuel Pump Filter Gasket 8 299639 1 Cover Gasket 9 299803 1 Cover 10 302634 1 Fuel Filter Brkt lOA 303032 1 Fuel Filter Brkt 39 FUEL FILTER GROUP 303032 38 WATER PUMP GROUP Item Part No Unit Description 1 302756 1 Water Pump Assembly 2 301518 1 Pump Flange 3 301337 1 Bearing 4 302757 1 Seal 5 302758 1 Impeller 6 302493 1 Return Pipe 7 301340 1 Gasket 8 301601 4 Bolt 9 302754 1 Bolt 10 302753 1 Drive Pulley 11 301329 1 Pump Pulley 12 301330 4 Bolt 13 301331 2 Pulley Washer 15 14 303068 PTD Pulley Kit 5 x 38 Grove Pulley 3 all HD Cap 14 301847 1 PTD Pulley 5 x 38 Grove 15 302046 3 Cap Soc HD 8 mm x 125 x 30 mm 37 13 WATER PUMP G ROUP 36 FUEL CAMSHAFT GROUP Item Part No Unit Description 1 302779 1 Injection Pump 2 302780 2 Pump Shim 3 301311 2 Bolt 4 301312 2 Stud 5 301313 2 Nut 6 299369 4 Lock Washer 7 301314 1 Eye Joint 8 302781 1 Fuel Camshaft Assembly 9 302782 1 Fuel Camshaft 10 301317 1 Bearing 11 301318 1 Pump Gear 12 299549 1 Key 13 301571 1 Sleeve 14 301572 1 Ball Case 15 301573 32 Ball 16 300198 1 CirClip 17 299534 8 Ball 18 301319 1 Bearing 19 301320 1 CirClip 20 301574 1 Camshaft Retainer 21 302687 2 Bolt 22 302783 1 Pump Shim 35 FUEL CAMSHAFT GROUP 034 ij r J AdobeUCSWATER FlANGE GROUP Item Pari No Unit Description 1 302090 Hose 2 299033 1 Washer 3 299032 1 Bolt 4 301089 1 Clamp 5 301078 1 Hose 6 298648 2 Clamp 7 302755 1 Water Flange 8 301333 1 Gasket 9 302661 2 Bolt 10 301600 1 Bolt 11 300235 1 Water Pipe 12 301335 1 Water Pipe 13 301397 2 Clamp 14 301358 1 Thermostat 15 302646 1 Hose 16 299066 1 Temperature Sender 17 301059 1 Thermostat Housing 18 239138 1 Drain Cock 19 300330 2 Bolt 20 299033 2 Lock Washer 21 231874 2 Washer 22 302217 1 Elbow 23 374747 1 Clamp 24 301065 1 Hose 25 300237 1 Gasket 26 302391 2 38 x 58 Hose Adapter Hot Water Heater33 WATER FLANGE GROUP 32 GOVERNOR GROUP Item Part No Unit Description 1 301301 1 Start Spring 2 302747 1 Governor Spring 3 302748 1 Fork Lever Assembly 4 302749 1 Fork Lever Complete 5 301324 1 Fork Lever Assembly 6 301587 1 Lever Shaft 7 301588 1 Spring Pin 8 300189 1 Bolt 9 300187 1 Lock Washer 10 301589 1 Fork Lever Holder 11 301590 2 Bolt 12 301561 2 Washer 31 I 30 AdobeUCSSPEED CONTROL PLATE GROUP Item Part No Unit Description 1 301591 1 Speed Control Plate 2 301235 1 Gasket 3 302618 2 Bolt 4 299365 2 Bolt 5 301241 2 Gasket 6 301592 1 Governor Lever 7 301593 1 Collar 8 302750 1 DRing 9 301326 1 Speed Control Lever 10 301594 2 Nut 11 301595 2 Lever Shaft 12 302751 1 Engine Stop Lever 13 301588 1 Spring Pin 14 301496 1 DRing 15 301328 1 Spring 16 298826 2 Stopper 17 301596 1 Bolt 18 298684 3 Nut 19 302752 1 Control Plate Assembly 29 SPEED CONTROL PLATE GROUP 28 reD jeD I I L NOZZLE HOLDER GROUP Item Part No Unit Description 1 302777 1 Over Flow Pipe 2 301299 1 Over Flow Pipe 3 302269 2 Clamp 4 301300 1 Screw 5 301241 1 Gasket 6 302735 3 Injector 7 301303 3 Gasket 8 301304 1 Injector Pipe 9 301305 1 Injector Pipe 10 302778 1 Injector Pipe 11 301306 2 Clamp 12 301307 2 Clamp 13 298794 2 Screw with Washer 14 301754 3 Glow Plug 15 301309 2 Glow Plug Wire 16 302269 2 Clamp 17 299828 1 Mounting Plate 18 299829 1 Fuel Return Connector 19 256747 1 Fuel Return Kit 27 NOZZLE HOLDER GROUP 26 FLYWHEEL GROUP Item Part No Unit Description 1 302776 1 Flywheel Assembly 2 301291 1 Ring Gear 3 302733 5 Bolt 4 301293 1 Plate 5 301294 10 Bolt 6 301295 1 Starter Assembly 7 299514 2 Bolt 8 301297 2 Nut 9 299583 2 Lock Washer 10 300208 1 Nut 11 299583 1 Lock Washer 12 301933 1 Solenoid 25 24 PISTON CRANKSHAFT GROUP Item Part No Unit Description 1 302720 3 Piston 2 302722 3 Piston Ring Set 3 301273 3 Piston Pin 4 301274 6 CirClip 5 302724 3 Connecting Rod Assembly 6 302725 3 Pin Bushing 7 302726 6 Bolt 8 302727 3 Rod Bearing 9 302775 1 Crankshaft Assembly 10 302470 3 Ball 11 301280 1 Sleeve 12 301281 1 Gear 13 299549 1 Key 14 301282 1 Bearing 15 301283 2 Bearing 16 299501 1 Bearing 17 299502 2 Bearing Spacer 18 299503 2 Bearing Spacer 19 301287 1 Collar 20 302731 1 Oil Slinger 21 301289 1 ORing OVERSIZE PARTS Item Part No Unit Description 1A 302721 3 Piston 05MM Oversize 2A 302723 3 Piston Ring Set 05MM Oversize 8A 301639 3 Bearing 02MM Oversize 8B 301640 3 Bearing 04MM Oversize 14A 301641 1 Bearing 02MM Oversize 14B 301642 1 Bearing 02MM Oversize 15A 301645 2 Bearing 02MM Oversize 15B 301646 2 Bearing 04MM Oversize 16A 300754 1 Bearing 02MM Oversize 16B 300755 1 Bearing 04MM Oversize 17A 301647 2 Bearing Spacer 02MM Oversize 17B 301648 2 Bearing Spacer 04MM Oversize 18A 301649 2 Bearing Spacer 02MM Oversize 18B 301650 2 Bearing Spacer 04MM Oversize 23 1 01 I I I I IoLI 1 cu PISTON CRANKSHAFT GROUP rgo 22 AdobeUCSIDUNG APPARATUS GROUP Item Part No Unit Description 1 302744 1 Cover 2 302745 1 Gasket 3 302661 2 Bolt 4 301575 1 Fuel Adjusting Assembly 5 301576 1 Adjusting Bolt Assembly 6 301493 1 Nut 7 301578 1 Cap Nut 8 301495 2 Gasket 9 301416 1 Cap 10 301580 1 Adjusting Bolt 11 301581 1 Nut 12 301241 2 Gasket 13 302746 1 Cap Nut 14 302485 1 Cap 15 301584 1 Cover 16 301585 1 Gasket 17 302661 1 Bolt 18 300206 2 Bolt 21 GROUP IDLING APPARATUS 20 CAMSHAFT GROUP Item Part No Unit Description 1 301261 6 Tappet 2 301262 6 Push Rod 3 302773 1 Camshaft Assembly 4 301567 1 Set Screw 5 301264 1 Camshaft Gear 6 301568 1 Key 7 301569 1 Camshaft Retainer 8 302687 2 Bolt 9 302714 1 Idler Gear Assembly 10 302715 2 Bushing 11 302716 1 Collar 12 302717 1 Collar 13 302718 1 CirClip 14 302719 1 Idler Gear Shaft 15 302604 3 Bolt 16 302774 1 Camshaft 19 CAMSHAFT GROUP 256 CD 18 VALVE ROCKER ARM GROUP Item Part No Unit Description 1 301246 3 Intake Valve 2 301247 3 Exhaust Valve 3 301248 6 Valve Spring 4 301249 6 Spring Retainer 5 301250 12 Spring Collet 6 301251 6 Valve Cap 7 301252 6 Valve Stem Seal 8 302771 1 Rocker Arm Shaft 9 301254 2 Spring 10 301255 2 Washer 11 301256 2 Bolt 12 301257 3 Bracket 13 301258 3 Stud 14 298684 3 Nut 15 301561 3 Washer 16 299369 3 Lock Washer 17 301562 1 Set Screw 18 301563 6 Washer 19 301259 2 Spring 20 302772 1 Rocker Arm Assembly 21 301260 6 Rocker Arm 22 301565 6 Adjusting Screw 23 301566 6 Nut 17 r I 8 I I 12 I 19 10 I 21 I I 23 255 VALVE ROCKER ARM G ROUP 16 AdobeUCSINLET MANIFOLD GROUP Item Part No Unit Description 1 302769 1 Intake Manifold 2 302770 1 Gasket 3 302618 2 Bolt 4 301244 3 Bolt 5 301926 1 Air Cleaner 6 302759 1 Gasket 7 299956 1 Filler Cap 8 300095 6 Stud 9 299543 6 Nut 10 299434 6 Lock Washer 11 302646 1 Hose 12 298648 2 Clamp 13 302217 1 Elbow 14 239136 1 Plug 15 276440 2 Stud 16 298600 1 Flang Gasket 17 298599 1 Exhaust Flange 18 230147 3 Nut 19 298974 1 Stud 20 302400 1 Exhaust Manifold 21 300429 1 Filter Element 22 298604 1 Clamp 23 300983 1 Clip 15 INLET MANIFOLD GROUP 2 8 14 o 256 256 AdobeUCSHEAD COVER GROUP Item Part No Unit Description 1 299854 1 Breather Pipe 2 301557 1 Element Plate 3 302703 1 Element Plate 4 301237 1 Breather Element 5 301559 1 Oil Shield 6 301399 2 Screw with Washer 7 301560 1 Breather Pipe 8 302704 1 Clamp 9 299527 1 Bolt 10 300031 1 Washer 11 302766 1 Head Cover 12 302767 1 Gasket 13 301240 3 Cap Nut 14 301241 3 Gasket 15 298739 1 Filler Cap 16 298740 1 ORing 17 302768 1 Head Cover Assembly 13 HEAD COVER GROUP CJ CJ c7 j q 0 1 C 12 AdobeUCSMAIN BEARING CASE GROUP Item Part No Unit Description 1 301224 1 Main Bearing Case Assembly 2 302698 2 Bolt 3 301227 1 Gasket 4 302699 1 Bearing Case Cover Assembly 5 301228 1 Bearing Case Cover 6 301229 1 Gasket 7 301230 8 Bolt 8 301230 8 Bolt 9 301231 1 Oil Seal 10 301232 1 Main Bearing Case Assembly 11 302698 2 Bolt 12 302700 1 Main Bearing Case Assembly 13 302698 2 Bolt 14 301235 2 Bolt 11 MAIN BEARING CASE GROUP 10 GEAR CASE GROUP Item Part No Unit Description 1 302692 1 Gear Case Complete 2 302593 2 Plug 3 301551 1 Start Spring Pin 4 300160 3 aRing 5 302693 1 Gasket 6 302618 1 Bolt 7 302694 10 Bolt 8 301552 3 Bolt 9 302695 1 Bolt 10 302696 1 Bolt 11 301490 1 Pipe Joint 12 301222 1 Washer 13 302697 1 Oil Seal 14 300209 1 Oil Filter 15 301554 1 Spring 16 301555 1 Valve Seat 17 301556 1 Ball 18 302648 1 Water Pump 19 299032 2 Bolt 20 299033 2 Lock Washer 21 302679 2 Clamp 22 302678 1 Gasket 9 GEAR CASE GROUP CD B HEAD GROUP Item Part No Unit Description 1 301549 2 Engine Hock 2 301548 2 Bolt 3 302763 1 Cylinder Head Assembly 4 299354 1 Sealing Cap 5 302589 1 Plug 6 301214 3 Intake Valve Guide 7 301215 3 Exhaust Valve Guide 8 301550 1 Plug 9 302690 2 Sealing Cap 10 301217 14 Bolt 11 302764 3 Combustion Chamber 12 302765 1 Head Gasket 7 CYLINDER HEAD GROUP 2 er 6 Oil PAN GROUP Item Part No Unit Description 1 302761 1 Oil Pan 2 302762 1 Gasket 3 302687 18 Bolt 4 298739 1 Plug 5 299731 1 Gasket 6 302688 1 Filter 7 298657 1 aRing 8 301548 1 Bolt 9 301212 1 Dipstick 10 300724 1 Oil Drain Kit 5 OIL PAN GROUP I I 10 4 CRANKCASE GROUP Item Pari No Unil Description 1 302760 1 Crankcase Assembly 2 301199 3 Sealing Cap 3 301200 5 Sealing Cap 4 301201 2 Sealing Cap 5 302589 5 Plug 6 302587 3 Plug 7 302588 1 Plug 8 302429 1 Plug 9 301543 2 Pin 10 299360 2 Pin 11 301485 1 Pin 12 300716 2 Pin 13 301547 2 Pin 14 299362 1 ORing 15 301202 1 Drain Cock Assembly 16 301203 1 Oil Pump Assembly 17 301204 1 Pump Gasket 18 301545 3 Bolt 19 301205 1 Pump Drive Gear 20 298820 1 Key 21 302684 1 Nut 22 299413 1 Washer 23 301206 1 Oil Switch 24 298456 4 Washer 25 298463 4 Lock Washer 26 298506 4 Bolt 27 300974 4 Flex Mount 28 302638 2 Mount Clamp 29 302637 2 Front Mount 30 015253 2 Bolt 31 015355 2 Washer 3 CRANKCASE GROUP 16 2 HOW TO ORDER PARTS WHEN ORDERING PARTS SPECIFY MODEL AND SERIAL NUMBER OF ENGINE This information is absolutely essential for the correct execution of your order We do not hold ourselves responsible for errors or delays where this is lacking SERIAL NUMBER LOCATIONS Stamped on upper left hand corner of block ignition side facing flywheel end front of engineStamped in block directly above flywheel housing under front oil filler On engine nameplate located on reverse gear housing cover On engine nameplate located on engine manifold RETURNED PARTS Parts may be returned for credit subject to authorization by the factory factory inspection and ac255ceptance upon receipt and a 15 ReStocking charge A return goods authorization number must be requested from the factory prior to returning the parts All return shipments must be fully PREPAID and clearly marked with shippers name and address LOSS OR DAMAGE IN TRANSIT Our responsibility ceases upon delivery of shipments to the common carrier Any claims for loss or damage in transit must be filed with the transportation company SHORTAGE CLAIMS All claims for shortage must be filed within ten 10days after receipt of shipment and must be accompanied by packing list ALL ORDERS FOR REPAIR PARTS MUST BE PLACED THROUGH OUR IN YOUR AREA 1 Table of Contents ContinuedSpeed Control Plate Group 2826729 Throttle Bracket Group 4826749 Valve Rocker Arm Group 1626717 Water Flange Group 3226733 Water Pump Group 3626737 Wiring Diagram 50 ii TABLE OF CONTENTS Alternator Group 4243 Bell Housing Group 4647 Camshaft Group 1819 Control Panels 5253 Crankcase Group 23 Cylinder Head Group 67 Flywheel Group 2425 Fuel Camshaft Group 3435 Fuel Filter Group 3839 Gasket Sets and Couplings 56 Gear Case Group 89 Governor Group Head Cover Group Heat Exchanger Group 3031 1213 4445 How To Order Parts 1 Idling Apparatus Inlet Manifold Group Main Bearing Case Group Name Plate Group Nozzle Holder Group Oil Pan Group Piston Crankshaft Group Sherwood Water Pump Spare Parts Kits 2021 1011 4041 2627 45 2223 51 5455 AdobeUCS1 1 AdobeUCS8388 Parts List M320 Part number 200141 Edition 1 October 1990