Westerbeke Diesel W 58 Operator's Manual

PARTS LIST WESTERBEKE 58 Marine Diesel Engine WESTERBEKE 20 KW Marine Diesel Generator Publication 24577 Edition Two May 1982Jv WESTERBEKE MYLES STANDISH INDUSTRIAL PARK 150 JOHN HANCOCK ROAD TAUNTON MA 027807319 PARTS LIST WESTERBEKE 58 Marine Diesel Engine WESTERBEKE 20 KW Marine Diesel Generator Publication 24577 Edition Two May 1982Jv WESTERBEKE MYLES STANDISH INDUSTRIAL PARK 150 JOHN HANCOCK ROAD TAUNTON MA 027807319 IMPORTANT PRODUCT SOFTWARE NOTICEProduct software of all kinds such as brochures data operators and workshop manuals parts listsand par ts pr ice lists and other information specifications provided from sources other thanWesterbeke is not wi thin Westerbeke s control and accordingly is provided to Westerbeke customers only as a courtesy and service WESTERBEKE CANNOT BE RESPONSIBLE FOR THECONTENT OF SUCH SOFTWARE MAKES NO WARRANTIES WITH RESPECT THERETO INCLUDING THE OR COMPLETENESS THEREOF AND WILL IN NO EVENT BELIABLE FOR ANY TYPE OF DAMAGES OR INJURY INCURRED INCONNECTION WITH OR ARISING OUT OF THE FURNISHING OR USE OFSUCH SOFTWAREFor example components and subassemblies incorporated inWesterbekes products and supplied by others such as engineblocks fuel systems and components transmissions electrical components pumps and other products are generally supported by their manufacturers wi th their own software andWesterbeke must depend on such software for the design ofWesterbekes own product software Such software may be outdated and no longer accurate Routine changes made byWesterbekes suppliers of which Westerbeke rarely has noticein advance are frequently not reflected in the until after such changes take customers should also keep in mind the time spanbetween pr intings of Westerbeke product software and theunavoidable existence of earlier noncurrent edi tions in the field Addi tionally mostWesterbeke products include that frequently do not include complete sum product software provided with Westerbeke from Westerbeke or other suppliers must not arid cannot be relied upon exclusively as the definitive authority onthe respective product It not only makes good sense but isimperative that appropriate of Westerbeke orthe supplier in question be consulted to determine theaccuracy and currency of the product software being consultedby the customer TABLE OF CONTENTS200 Cylinder Block202 Cylinder Head204 Crankshaft Piston206 Valves Camshaft Rocker Shaft208 Timing Gear Cover Alternator Mount210 Intake Manifold212 Sump214 Lube Oil Pump216 Extruded Exhaust Manifold220 Fresh Water Cooling From March 1981224 Fresh Water Cooling To March 1981226 Cooling Heat Exchanger Oil Cooler Oil Filter228 Cooling Raw Water230 Cooling Hydraulic Transmission Oil Cooler232 Sea Water Pump234 Fresh Water Pump236 Fuel System240 Primary Fuel Filter242 Photograph of Engine242 Mounts Front244 Back End Common Marine248 Electrical System Marine250 Marine Instrument Panel252 Electrical System Generator254 Generator Control Panel256 Transmission Coupling258 HBW Shift Connection260 Generator and Back End264 YD Generator Back End266 YD Generator268 Miscellaneous WESTERBEKE 58 CYLINDER BLOCK 7 4 8208 WESTERBEKE 58 CYLINDER BLOCKREF PN AME REMARKS QUAN 1 2405 i BLaCK ASSEMBLY 1 2 24543 ELOCK SHORT 1 3 24566 ELOCK CYLINDER WITH LINERS PLUGS 1 24483 LINER CYLINDER 5 24380 FLUG OIL PUMP 1 6 24383 FIN ROLLLOCATE HEAD GASKET 7 246Q1 PLUG 14 NPT SOCKET 1 8 24374 PLUG EXPANSION 2 9 2419 FLUt CAMSHAFT 1 10 19039 rOWEL BLOCK TO BACKPLATE 2 11 1 11124 FLUG SQUARE HEAD 14 NPT 1 11 2 13970 FETCOCK BLOCK WA TER ORA IN 1 12 24523 FLUG 18 NPT 4 13 24373 FLUG EXPANSION ll 14 24378 LUG EXPANSION 15 24369 FLUG EXPANSION 1 16 19957 LUG SQUARE HEAD 18 NPT 1 17 24383 PIN ROLL 1 1 STUD FRONT MOUNTS 716NF X 158 5 18 2 31682 CAPSCREW RIGHT FRONT MOUNT 716NF X 112 1 19 24364 fLUG 1 20 24385 STUD IDLER GEAR 2 21 24386 EOLT MAIN BEARING CAP b 22 11849 ASHER FLAT 11 23 24387 BOLT MAIN BEARING CAPREAR 2 24 31160 UT 516NF 2 25 31158 LOCKWASHER 516 2 26 24382 FLATE LIFT PUMP DRIVE BLANKIG 1 27 24466 GASKET PLATE TO BLOCK 1 28 12498 STUD 516NF X 78 2 29 STUD 38NF 138 2 30 24381 PLUG EXPANSION e 31 24393 PLUG OIL GALLERYREAR OF BLOCK 1 32 31601 CAPSCREW 38NF X 12 PLUG OIL GALLERY 1 33 11944 ASHER BANJOSEAL GALLERY PLUG 1 201 WESTERBEKE 8 J CYLINDER HEAD 6 2423 25 292827162Q2 WESTERBEKE 58 CYLINDER HEADREF PN flAME REMARKS QUAN 1 14709 CAP OIL FILLER WITH GASKET 1 2 14713 GASKET a I L F ILL ER CAP 1 5 24526 UT LOCKINGROCKER COVER 4 24342 EAl ROCKER COVER STUD 4 5 24522 COVER ROCKER 1 6 24343 GASKET ROCKER COVER 1 7 24539 OSE BREA THER 1 8 24340 tEAD CYLINDER 1 9 3Dl 1 EYE LIFTINGFRONT 1 lO 2311 BOLT CYLINDER HEAD 418 LONG 13 11 17849 WASHER FLATCYLINDER HEAD BOLTS 21 12 24312 EOlT CYLINDER HEAD 578 LONG 7 13 24336 FLUG l 24366 GUIDE VALVE 8 15 STUD INJECTOR 516NF X 158 8 16 STUD MANIFOLD 516NF X 114 CAD PLATED 15 17 24367 STUD HEAD FOR ROCKER COVER 2 18 24377 GASKET PLATE TO HEAD REAR 1 19 24376 FLATE CYLINDER HEAD REAR 1 21 31758 lOCK WASHER 516 AP 21 31578 CAPSCREW 516NF X 58 4 22 1 24582 ERACKET CIRCUIT EYE 1 22 24521 EYE LIFTINGREAR 1 23 31603 CAPSCREW LIFTING EYES 38NF X 34 4 24 31764 lOCKWASHER 38 t 25 24344 GASKET CYLINDER HEAD 1 26 24345 FLUG OIL GALLERY 1 21 24349 PLUG EXPANSION 7 28 STUD 516NF X 3 34 1 29 24368 ASHE R WELCH 4 30 24341 INSERT HEAD I 31 24370 CAP WATER JET 33 31580 CAPSCREW 516NF X 1 If 34 CAPSCREW 516NF X 338 1 35 CAPSCREW 516NF X 3118 1 36 21315 GASKET LOWER THERMOSTAT HOUSING 1 37 24540 rOUSING LOWER THERMOSTAT 1 38 14433 rLUG BRASS 1 39 1 22205 PLUG M 16 DIN 910 1 39 2 24602 EUSHING M 16 TO l8NPT 1 40 24672 EUSHING HOUSING TO 18NPT FOR SENDER 1 1 23511 SENDER WATER TEMPERATURE 18NPT 1 42 24353 GLOWPLUG 1 43 24354 STRAP GLOWPLUG CONNECTING 203 WESTERBEKE 58 CRANKSHAFT PISTON 1 1624 15 19 13 14204 WESTERBEKE 58 CRANKSHAFT PISTONREF PN FAME RErAPKS QUAN 1 24524 ROD CONNECTING 4 2 24tO EUSHING CONNECT NG ROD 4 3 21f401 BOLT CONNECTI NG ROD 8 2402 IUT CONNECT NG ROD BOLT i 5 1 284 BEARING SETCONNEC TI NG RODSTD 1 5 2 24485 EEARING SETCONNECTING ROD 254MM 011 1 5 3 24486 BEARING SETCONNECTING ROD 58CMM 020 1 5 4 24487 BEARING SETCONNEC TI NG ROD 762MM OC 1 6 24355 PISTON STD 1 1 24356 RING SET STo 4 7 2 24357 RING SET 254MM 010 If 7 3 24358 RING SET 508MM 02 4 7 24359 RING SET 762MM 03 I 8 24403 CRANKSHAFT 1 9 2447 KEY WOODRUFF 1 10 241f05 GEAR CRANKSHAFT 1 11 2456C LI NGER 1 12 24090 FULLEY CRANKSHAFT 1 13 12613 EOLT CRANKSHAFT PULLEY 1 14 24405 IiASHER CRANKSHA FT PULLEY 1 15 24088 PULLEY DRIVE SEA WATER PUMP 1 16 31581 CAPSCREW 516NF X 125 17 1 28e EEARING SE TMA INS TO 1 17 2 24489 EEARING SETMA IN 254 MM 010 1 17 3 24490 EEARING SETMAIN 508MM 020 1 17 4 24491 SEARING SETMAIN 762 MM 030 1 18 1 21492 ASHER THRUSTSETSTo 1 18 2 24493 WASHER THRUSTSET US 1 19 2440 FLANGE OIL SEALCRANKSHAFT REAR 1 20 11993 EAL OILCRANKSHAFT REAR 2 21 12661 GASKET CRANKSHAFT OIL SEAL FLANGE 1 22 31586 CAPSCREW 516NF X 212 2 23 31581 CAPSCREW 516NF X 114 24 31758 LOCKIJASHER 516 12 205 WESTERBEKE 58 VALVES CAMSHAFT ROCKER SHAFT 16 15 14 34206 WESTERBEKE 58 VALVES CAMSHAFT ROCKER SHAFTREF PN fAME REMARKS QUAN 1 24341 CAMSHAFT 1 2 24423 VALVE INTAKE 4 3 2427 COLLAR VALVE SPRINGLOWER 6 2lj426 SPRING VALVE INNE R 8 5 24425 SPR I NG VALVEOUTER p 6 24428 SEAL OILVALVE STEM 4 7 2424 COLLAR VALVE SPRINGUPPER 8 8 24429 COTTER VALVE 16 9 24351 CAP VALVE STEM 8 10 2346 VALVE EXHAUST 4 11 24348 TAPPET 8 12 2444 PUSHROD 8 13 24 33 SHAFT ROCKER INCLUDES 2 PLUGS 1 12446 PLUG ROCKER SHAFT END 2 15 CIRCLIP 2 16 24437 ASHER ROCKER S HA FT 2 17 24430 ROCKER ARMINCLUDES 8 18 rUT 38NF SELFLOCKING 2 19 31764 lOCKWASHER 38 2 2C 2434 BRACKET ROCKER SHAFT 21 24435 eRACKET ROCKER SHAFT 3 22 2lJ438 BRACKET ROCKER SHAFT 2 23 24436 SPR I NG ROCKER SHAFT 5 24 125Q1 STUD 516NF X 178 2 25 FIN TAPER 1 26 2 431 EUSHING ROCKER ARM 8 27 24432 SCREY TAPPET ADJUSTING 8 28 12 3 3 rUT 516NF JAM SELFLOCKING 8 29 24442 UB IDLER GEAR 1 30 24441 CEAR IDLER 1 31 2443 PLATE IDLER GEAR 1 32 31158 lOCKWASHER 516 2 33 UT 516NF SELFLOCKING 2 3 2384 CAPSCREW CAMSHAFT GEAR 1 35 11849 ASHER 1 36 24525 PLATE LOCK CAMSHAFT GEAR 1 37 2444 GEAR CAMSHAFT 1 38 31571 CAPSCREW 516NF X 58 2 39 31758 lOCK WASHER 516 2 40 24446 FLATE CAMSHAFT RETAINING 1 1 24445 KEY WOODRUFF 1 WESTERBEKE 58 TIMING GEAR COVER208 WESTERBEKE 58 TIM ING GEAR COVERREF PN AME REMARKS QUAt 1 2 24394 24397 fASKET GASKET BLOCK TO TIMING CASE TIMING COVER TO CASE 1 l 24395 CIVER TIMING 1 4 3105 SEAL OILT IMI NG COVER 1 5 24399 ASKET INJECTION PUMP GEAR COVER 1 6 24398 COVER INJECTION PUMP GEAR 1 7 31758 lOCKWASHER 516 29 g 31160 IUT 516NF 15 9 STUD TIMING CeVER 516NF X 34 2 111 24392 CASE TIMING GEAR 1 11 12495 TUD INJECTION PUMP 516NF I 112 2 12 Ha1r STUD TIM I NG COV ER 516NF X 134 3 13 12495 TUD TIMING COVER 516NF X 112 6 14 31579 CAPSCREIJ COVER TO BLOCK 516NF X T8 r 15 1 23962 BRACKET AL TERNATOR MOUNTING55AMP 1 15 2 24038 BRACKET ALTERNATOR MOUNTING120AMP 1 16 31587 CAPSCR EW 516NF X 234 17 23957 BRACKET SEA WATER PUMP 1 Hs 31585 CAPSCREW 516NF X 214 7 19 3119 CAPSCREW 12 NC X 2 1 20 4 1 11548 PULLEY ALTERNATOR DRIVE55AMP 1 2C 2 22219 FULLEY AL TERNTOR DRIVE120AMP 1 21 31578 CAPSCREIJ 516NF X 34 1 22 1 11125 STRAP Al TERNATOR ADJUSTING55AMP 1 22 2 13941 STRAP ALTERNATOR ADJUSTINGlOAMP 1 23 31553 CAPSCREW 51611C X 34 1 24 1 24684 ALTERNATOR 55AMP NEG GROUND WITH REGULA TOR 1 24 2 11677 Al TRJATOR 12GA MP NEG GROUND WITHOUT REGULATOR 1 25 1 11672 eELT AL TER NATOR DRIVE55AMP 1 25 2 13878 EELT ALTERNATOR DRIVE120AMP 2 26 31589 CAPSCREIJ 516NF X 3 14 1 209 WESTERBEKE 58 I NTA KE MANIFOLO 1 L I 01c 1 6 7 9218 WESTERBEKE 58 INTAKE MANIFOLDREF PN JAME REMARKS QUAN 1 STUD 516NF X 33 1 2 24S3 GASKET MANIFOLD TO HEAD 4 3 258 PIAN IFOLD INTAKE 1 31158 lOCKWASHER S16 8 S 31760 fUT S16NF 8 6 30112 SPACER INTAKE MANIFOLD TO SILENCER 1 1 1 31320 SILENCER AIR INTAKEMARINE 1 1 2 31321 HLENCER AIR INTAKEGENSET 1 a 3115 PLUG INCLUDED IN REF 7 1 9 311 3 lASHER FLAT 516 3 10 31758 LOCK WASHER 516 11 31534 CAPSCREW S16NF X 12 3 12 30167 SCREEN INCLUDED IN REF 1 1 13 31S27 CAPSCREIJ 1NF X S8 2 1 317S2 LOCKIJASHER II 2 15 2559 ERACKET MANIFOLD TO INJECTION LINE CLA P 1 211 WESTERBEKE 58 OIL SUMP I j I I I I I 21 212 IJESTERBEKE 58 OIL SUMPREF PN AME REMARKS QUAN 1 1 2516 GASKET SET SUMPCOMPLETE 1 1 2 127 GASKET FRONT AND REAR 2 2 24561 SUMP OIL 1 3 2368 STIFFENER SUMPFRONT 2 If 2390 STIFFENER SUMPREAR 1 5 24391 STIFFENER SUMPSIDE 12 6 2389 STIFFENER SUMPREAR 1 7 31758 lOCKJASHER 516 20 8 51577 CAPSCREW 516NF 58 18 9 31578 CAPSCREW 516NF X 3 2 10 30291 ASHER BANJO 1 11 1 30750 I IT SUMP DRAIN HOSEREF 1015 1 11 2 30845 OSE ASSEMPLY SUMP ORA IN 1 12 2913 lABWASHER 1 13 1 24901 eOLT BANJO 1 13 2 LOCTITE NO 242 MUST BE USED ON THREADS 1 2 92 2 ERAC KET SUMP DRAIN HOSE 1 15 2905 CAP SUMP ORA IN HOSE 1 16 tUT M6 HEX FLANGE 17 24670 COVER PLATE 1 18 2671 EASKET COVER PLATE TO SUMP 1 19 16694 fiOSE INCHES REQUIRED 2 20 1 7 298 CLAMP HOSE 2 21 2469 lUBE DIPSTICK 1 22 21f 62 7 BRACKET DIPSTICK SUPPORT 1 23 24608 CIPSTICK 1 24 31764 tOCKWASHER 38 1 25 31605 CAPSCREW 38NC X 1 1 26 2lff18 CAP SUMP HOSE SPUD 1 27 17298 CLAMP HOSE 1 2 1331 FLUG IIfNPT 1 29 24337 FLUG SUMP ORA IN WHEN HOSE NOT USED 1 30 21f335 GASKET SUMP ORA IN PLUG 1 213 UESTERBEKE 58 LUBE OIL PUMP 2 3 4 12 13 14 i 16 11 31 2 214 wESTERBEKE 58 LUBE OIL PUMPREF PN AME REMARKS QUAN 2 31503 CAPSCREW 14NF X 34 8 3 31752 LOCK WASHER 14 11 4 24556 F IPE OIL 1 5 24412 GASKET OIL PIPE 2 6 30971 FLUG 1 7 24517 SPRING 1 8 24479 FLUNGER CONTROL 1 9 4469 GEAR PUMP DRI VE 1 10 24350 SETSCREW OIL PUMP RETAINING 1 11 31713 tUT SETSCREW 1116NF 1 12 24551 FUMP LUBE OIL 1 13 24471 GASKET STRAINER TO PUMP 1 14 24555 STRAINER OIL 1 15 24554 SHAFT PUMP DRIVE 1 16 24468 FIN 2 17 2455 3 COVER OIL PUMP 1 18 31512 CAPSCREW 14NF X 234 2 215 WESTERBEKE EXTRU OED EXHAUST MANIFOLD J I I I I I I I I I I I11 12 20 14 51 5253 216 ESTERBEKE EXTRUDED EXHAUST MANIFOLDREF PN REMARKS QUAN 2 1 24298 fiANIFOLD WITH NECKW13 2 2 24276 ANIFOLD WITH NECK loJ 21 1 2 3 24291f ttANIFOLD WITH NECKW27 1 2 4 24300 lANIFOLD WITH NECKW33 1 2 5 30tH2 PlANIFOLD WITH NECKW5258 1 2 6 30122 rrANIFOLD WITH NECKW50 1 3 24306 CAP FILLER 1 4 24991 ELBOW MANIFOLD TO RECOVERY TANK HOSE 1 5 1 11471 FETCOCK MMnFOLD BLEED 1 5 2 193613 FLUG BRASSMANIFOLD BLEED 1 6 24748 CIVERTER 1 7 24838 STUD MAN I F 0 LD E NO 10 8 31752 LOCKWASHER 14 10 9 31750 UT 14NC 1ry 10 1 24843 EAFFLE W1321 1 10 2 30015 BAFFLE W27 1 10 3 30016 EAFFLE 1 10 4 30154 EAFFLE 15258 10 5 30153 BAFFLE I5Q 1 11 24770 CONNECTOR FRESH WATER TO 1 12 24763 GASKET FRESH wATER CONNECTOR 3 13 24779 COVER MANIFOLD ENDFRONT 1 14 24780 tASKET COVER TO MANIFOLD 2 15 31160 IPPLE HOSE 1 16 24775 COVER MANIFOLD ENDREAR 1 11 1 24772 CONNECTOR FRESH WATER 45 2 17 2 24772 CONNECTOR FRESH WATER 45 DEGW13 1 18 30116 CONNECTOR FRESH WATER 90 OE6W13 1 19 1 11863 STUD W13 4 19 2 11863 STUD W2150 6 19 3 11863 STUD W21335258 8 20 1 19324 FLUG UNUSED EXHAUST OUTLET 1 20 2 lOCTITE ANTISEIZE MUST BE USED ON THREADS 21 3 U93 7 ASKET ELBOW TO HEADW13 2 22 1 24663 GASKET ELBOW TO HEAOW21 3 22 2 24663 GASKET ELBOW TO HEADW27335258 4 23 24784 ELBOII MANIFOLD TO HEAOW13 2 24 1 24270 ELBOW MANIFOLD TO HEADW21 3 24 2 24270 ELBOW MANIFOLD TO HEAOW27335258 4 25 1 24662 GASKET MANIFOLD TO ELBOWW13 2 25 2 24662 ASKET MANIFOLD TO ELBOVW2150 3 25 3 24662 GASKET MANIFOLD TO ELBOWW2733S2S8 4 26 1 31159 WASHER FLAT 516113 4 26 2 31759 ASHER FLAT 516 W215 0 6 26 3 31159 WASHER FLAT 516W21335258 8 21 1 31758 LOCKWASHER 516W13 4 27 2 31758 LOCKWASHER 5161215 e 6 27 3 31158 lOCKWASHER 516W27335258 8 28 1 31760 UT 516NFW13 4 28 2 31760 ttUT 516NFW2150 6 28 3 31760 flUT 516NFW27335258 8 211 WESTERAEKE EXTRUDED EXHAUST MANIFOLD I I I I I I I I I I I I I I I I I I I I I I 11 12 20 14218 WESTERBEKE EXTRUDED EXHAUST MANIFOLDREF PN IAME REMARKS QUAN 29 1 15830 STUD ELBOW TO HEADW21 6 29 2 15830 STUD ELBOW TO HEADW27 8 29 3 TUD 516NF X 114W5258 R 3J 1 31787 ASHER M8 DIN 125W21 6 30 2 31787 ASHER M8 DIN 1251012 7 R 30 3 31759 ASHER FLAT S16W5258 8 31 1 31786 LOCKWASHER MB DIN 1271121 6 31 2 31786 lOCKWASHER M8 DIN 1271127 R 31 3 31758 lOCK WASHER 516W52 5 8 e 32 1 18242 rUT M8 DIN 934 W21 6 32 2 18242 rUT M8 DIN 93W27 b 32 3 31760 tUT 516NFW52 58 33 30027 BRACE ELBOW CLAMPINGW33 1 3 31189 ASHER MIO DIN 125W33 35 19262 LOCK WASHER M10 DIN 127W33 6 36 31 83 CAPS CREW MIOX125X30 JISW33 6 37 1 31789 ASHER M11J DIN 125W13 37 2 19262 LOCK WASHER M1 DIN 127W13 4 38 31083 CAPSCREW 10Xl25X30 JISW13 39 21878 CLAMP HOSE 1 0 rOSE MANIFOLD TO TUBEREFER TO COOL IN G SYST EM 41 24986 tAMEPLATE 1 42 CREW 832X14 OVAL HEAD SS 2 3 24977 IIT COOLANT RECOVERY REF 448 1 44 24858 CAP COOLANT RECOVERY TANK 1 45 24704 lANK COOLANT RECOVERY 1 46 24786 STRAP TANK MOUNTING 1 7 24906 CLAMP HOSE 2 48 211637 TUBING INCHES REQUIRED 3f 49 11859 GASKET HEAD TO MANIFOLD ELBOWS AND SILENCERIoISJ 1 so l 24744 ELBOW MANIFOLD TO HEADENDSW50 2 50 2 24226 ELBOW MANIFOLD TO HEADCENTERW50 1 51 1 1541 WASHER ELBOW AND SILENCER RETAINING 4 51 2 31759 lASHER 516 F LAT W5 U 2 52 31758 LOCKIJASHER 516W5D 6 53 31760 UT 516NFW50 F 2196 U 9 WESTERBEKE PN AME REMARKS QUAN 1 30165 SPRING fLOWCONTROLLER 1 2 24838 5TUD MANIFOLD END 4 3 31753 kASHER FLAT 14 5 4 31752 LOCKWASHER 14 5 5 31750 UT 14NC 4 11386 CLAMP HOSE 12 2 1 30962 fETURNBEND HOSEWHEN WATER HEATER NOT INSTALLED 1 8 31204 ADAPTER EXHAUST NIPPLE TO FLOWCONTROLLER 1 9 31206 GASKET ADAPTER TO FLOWCONTROLLER 1 10 31202 OUSING FLOWCONTROLLER 1 11 24780 GASKET FLOWCONTROLLER TO MANIFOLD 1 12 31514 CAPSCREW 14NC X 314 1 13 31492 5TUD 516NC X 178 3 14 31758 LOCKWASHER 516 3 15 31156 NUT 516NC 3 16 2Q439 fIPPLE 15NPT CLOSE 1 11 1905 IPPLE HOSE 1 18 15985 ELBOW WATER INJECTED EXHAUST 1 19 24305 tOSE ELBOW 1 20 21818 CLAMP HOSE 20 6 21 24974 tOSE WIRE INSERTED 13810 INCHES REQO 6 22 11411 CLAMP HOSE 32 2 23 11017 BRACKET 1 24 31583 CAPSCREW 516NF X 134 2 25 31758 lOCK WASHER 516 2 2 31159 WASHER FLAT 516 2 21 21885 PACER 2 28 24 763 GASKET ELBOW TO FLOWCONTROLLER 1 29 31491 ELBOW 1 30 31753 ASHER FLAT 14 2 31 31752 LOCK WA SHER 14 2 32 31505 CAPSCPEW 14NC X 1 233 24974 fOSE WIRE INSERTED 13810 INCHES REQO 34 24309 COOLER OIL 1 35 24308 EXCHANGE R HEAT 1 36 11505 CLAMP HOSE 48 2 50 1 LOCTITE ANTISEIZE MUST BE USED ON TfREADS FOR 50 2 EXHAUST CONNECTIONS 221 fRESH Sf SlEMCOO LING WESTERBEKE 58 COOLING SYSTEM FRESH WATER FROM MARCH 1981REF PN fAME REMARKS QUN 1 24540 OUSING LOWER THERMOSTAT 1 2 24672 EUSHING HOUSING TO 18NPT FOR SENDER 1 3 23571 SENDER WATER TEMPERATURE 18NPT 1 4 14433 PLUG BRASS 1 5 24690 THERMOSTAT ITH BOTTOM BYPASS AND BLEED HOLE 1 6 24323 GASKET THERMOSTAT 1 7 1 3H25 SWITCH WATER TEMPERATURE FOR ALARM 1 7 2 22131 eUSHING 14NPT TO 18NPT 1 7 3 3Ci 096 SWITCH WATER TEMPERATURE FOR SAFETYGENSET 1 8 24258 OUSING UPPER THER MOSTAT 1 9 31159 wASHER FLAT 516 10 31758 lOCKIJASHER 516 11 31580 CAPSCREW 516NF X 1 3 12 24974 FOSE WIRE INSERTED 13810 INCHES REQD 7 13 21878 CLAMP HOSE 20 13 14 24305 IOSE ELBOW 2 15 24309 COOLER OIL 1 16 11411 LAMP HOSE 32 2 17 1333tl ELBOW 2 18 24977 KIT COOLANT RECOVERY TANK 1 19 24308 EXCHA NGE R HEAT 1 20 11885 ZINC 1 21 24295 DAPTER COOLER TO EXCHANGER 2 22 30047 CLAMP MOUNT EXCHANGER TO HOUSING 2 23 3115 C tUT 14NC 14 24 31752 lOCKWASHER 14 14 25 31502 CAPSCREW 14NC X 58 14 26 31290 COVER EXCHANGER END 2 27 31291 GASKET EXCHANGER END COVER 2 28 24332 TUBE PUMP TO EXCHANGER 1 29 13760 CLAMP SUPPORT TUBE 2 30 11341 CLAMP HOSE 8 2 31 24239 OSE AS NEEDED 1 32 11411 FETCOCK 1 33 24334 IOSE ELBOW 1 34 24974 OSE WIRE INSERTED 138ID INCHES REQD 5 35 22851 GASKET EXCHANGER END COVER 2 39 19321 RING 2 37 22850 COVER EXCHANGER END 2 38 22852 APSCR EW 38NC X 12 BRASS 2 39 30757 lUBE MANIFOLD TO PUMP 1 40 13141 CLAMP SUPPORT TU BE 2 41 24289 fOSE ADAPTER ELBOW 1 42 11411 CLAMP HOSE 32 1 43 PUMP FRESH WATERREFER TO PUMP PAGE 44 31594 CAPSCREW 516NF X 412 1 45 31158 LOCKWASHER 516 4 46 31590 CAPSCREW 516NF X 338 1 47 24415 IOSE THERMOSTAT HOUSING TO PUMPBYPASS 1 48 24473 GASKET 1 49 24474 ASKET 1 50 31580 CAPSCREW 516NF X 1 2 51 1 11612 BELT DRIVE PUMP AND 55AMP ALTERNATOR 1 51 2 13878 EElT DRIVE PUMP AND 120AMP ALTERNATOR 2 223 ESTERBEKE 58 COOLING SYSTEMFRESH ATER TO MARC 1981 4f 11 14 13 6 15224 WESTERBEKE 58 COOLING SYSTEMFRESH WATER TO MARCH 1981REF PN REMARKS QUAN 1 2469 THERMOSTAT WITH BOTTOM BYPASS AND BLEED HCLES 1 2 24323 GASKET THERMOSTAT 1 3 24258 DUSING UPPER THER MOS TA T 1 4 1 22923 PlIPPLE 112NPT X 6 REAR EXHAUST ELBOW 1 4 2 24207 tIPPLE 112NPT X 8 FRONT EXHAUST ELBCW 1 5 24334 fLPOW HOSE 30 DEGREE 2 6 2187e CLAMP HOSE 11 7 2431 FLANGE MANIFOLD END 8 24217 GASKET MANIFOLD TO END FLANGE 2 9 24306 CAP PRESSURE 1 10 11751 NECK FILLE 1 11 19449 CONNECTOR OVERFLOW TUBE 1 12 11500 lUB I NG OVERFLOWINCHES REQUIRED 17 13 31554 CAPSCREW 516NC X 78 14 31759 ASHER 516 FLAT PLUS LOCKWASHER 20 15 13741 CLAMP SUPPORT TUBE 1 16 24256 TUBE MANIFOLD TO PUMP 1 17 24289 ELBOW HOSEADA PTER 1 18 11411 CLAMP HOSE 1 19 24616 lANK SURGE 1 20 1 SCREW 1032 X 38 2 20 2 LOCKWASHER Ie 2 21 24615 GASKET TANK TO MA NIFOLD 1 22 24623 FLA TE DIVERTER 1 23 2214 NIFOLD EXHAUST 1 2 11863 STUD 516NC X 516NF X 138 LG 8 25 24662 GASKET MANIFOLD TO ELBOW 26 24276 ELBOW MANIFOLD TO HEAD 4 27 31760 fUT 516NF 8 28 24663 fASKET ELBOW TO HEAD 4 29 24309 COOLER LUBE OIL 1 30 24305 ELBOW HOSEOFF SE T 2 31 3155 CAPSCREW 516NC X 1 32 24156 FLANGE MANIFOLD END 1 33 31561 CAPS CREW 516NC X 212 34 19324 PLUG EXHAUST 1 35 24308 EXCHANGER HEAT 1 36 tOSE USE EXCESS TRIMMED OFF REF 5 ELBOW 225 EAT EXCHANGER OIL COOLER OIL FILTER 6 54 226 fEAT EXCHANGER OIL COOLER OIL FILTERREF PN AME REMA RKS GUAN 24322 GASKET OIL ADAPTER TO BLOCK 1 2 24264 4DAPTER LUBE OIL F IL TER 1 3 13332 CONNECTOR 1 31710 lOCKWASHER 716 2 5 31691 CAPSCREW 1116NF X 334 2 6 13141 CLAMP SUPPORT OIL LINES 1 7 1333 LBOW 4 8 16655 ELEMENT LUBE OIL FILTER 1 9 24691 LINE LUBE OIL ADAPTER TO COOLER 1 10 24698 LINE LUBE OIL ADAPTER TO COOLER 1 11 24309 COOLER LU8E OIL 1 12 11411 CLAMP MOUNT OIL COOLER 2 13 24295 ADAP TE R COOLER TO EXCHANGER 2 14 3C047 CLAMP MOUNT EXCHANGER TO HOUSING 2 15 24308 EXCHANGER HEAT 1 16 11885 2INC 1 227 WESTERBEKE 58 COOLING SYSTEM RAV WATER 2 1 14 8 15 JllliI I I I I I I I I I I 9 1110 12228 WE STERBEKE 58 COOLING SYSTEM RAW WATERREF PN tAME REMARKS QUAN 1 31152 EELT SEA WATER PUMP DRIVING 1 2 2281 PULLEY SEA WATER PUMP DRIVING 1 3 2412 PUMP SEA WATER 1 4 23957 BRACKET SEA WATER PUMP MOUNTING 1 5 31555 CAPSCREW 516NC X 1 6 31758 lOCK WASHER 516 2 7 31756 UT 516NC 2 8 13760 CLAMP SUPPORT TUBE TO BLOCK 2 9 24332 lUBE SEA WATER 1 10 11341 CLAMP HOSE 4 11 24308 EXCHANGER HEAT 1 12 2lt239 ETURNBEND HOSEDOUBL ECUT AS NEEDED 1 13 19065 IPPLE HOSE 2 229 HYDRAULIC TRANSMISSION OIL COOLER SYSTEM 16 8 9 Er8 7 I I I 230 tYDRAULIC TRANSMISSION OIL COOLER SYSTEMREF PN fAME PEMARKS QUN 1 11657 COOLER OIL 1 2 11411 LAMP HOSEMOUNT COOLER TO BRACKET 2 3 11017 ERACKET OIL COOLER MOUNT ON PARAGON HYDRAULIC 1 13621 PA CER OIL COOLER MOUNT ON PARAGON HYDRAULIC 2 5 13057 BRACKET OIL COOLER MOUNT ON WARNER HYDRAULIC 1 6 11341 CLAMP HOSE 2 7 19059 OSE INCHES REGUIRED 16 8 19065 IPPLE HOSE 2 9 2469 ELBOW 2 10 11411 PETCOCK 1 11 1 13330 eDAPTER ELBOWWARNER HYDRAULIC 1 11 2 1333fl ADAPTER ELBOWPARAGON HYDRAULIC 3 12 11775 tJOSE INCHES REGUIRED AR 13 11777 CONNECTOR HOSE 2 1 11776 CONNECTOR H0 SE S WIVE L 2 15 13348 ADAPTER WARNER HYDRAULIC 1 16 13338 ELBOW 38NPT BRASSSTREET 2 231 WESTERBEKE 58 SEA WATER PUMP 48 38232 lJESTERBEKE 58 SEA WA TER PUMPREF PN AME REMARKS QUAN 30 1 24102 PUMP COMPLETE SHERWOOD 1 30 2 2465 IOUSING PUMP BODY ASSEMBLY 1 30 3 24652 KIT MAJOR REPA IR 1 31 24647 SCREW PUMP HOUSING TO CAM 1 32 24648 CAM 1 33 12915 KEY IMPELLER TO SHAFT 1 34 19369 PLUG DRAIN 1 35 24651 GASKET BEARING TO PUMP HOUSINGS 1 36 24653 HOUS ING 1 37 24654 EEARING 1 38 24655 RING RETAINING 1 39 24656 RING RETAINING 3 40 24657 HAFT 1 4 24659 SCREW BEARING TO PUMP HOUSINGS 2 42 18142 COWEL COVER TO PUMP HOUSING 2 43 24646 ASKET IMPELLER COVER 1 44 24645 lOCKWASHER BRASS 8 45 24644 SCREW BRASSIMPELLER COVER 46 24649 SEAL WI TH SEAT 1 47 11764 IMPELLER 1 48 24643 COVER IMPELLER 1 49 24642 BUSHING GRAPHITE 1 50 24658 KEY DRIVE PULLEY TO SHAFT 1 233NV4 21 23 II fTI en 17 11 g CD U1 T g 11 en z c fTI g C 3 d lfi J 1 I t I A 1 It 5 lCVP WHITe WASHFR 5PRINGSFAI WESTERBEKE 58 FRESH lATER PUMPREF PN AME REMAR KS QUAN 1 24518 FLANGE WA TER PUMP PULLEY 1 2 FLATE SEE REF 14 OR 29 1 3 HAFT SEE REF 1 OR 29 1 1 213 CIRCLIP 1 5 24568 BEARING 2 6 2177 PACER BEARING 1 7 2414 CIRCLIP 1 8 2419 FLATE DUST SEA L 1 9 24481 SLINGER 1 11 31527 CAPSCREW 14NF X 58 4 11 31152 lOCKIJASHER 14 4 12 31154 IUT 14NF 2 13 31752 lOCKWASHER 14 2 14 24557 DUSING PUMP BEARING ASSYREF 1 THRU 9141611 1 15 24418 GASKET 1 16 24480 EAL 1 17 IMPELLER SEE REF 14 OR 29 1 18 STUD 14NF X 78 2 19 31590 CAPSCREW 516NF X 338 1 20 24474 GASKET 1 21 2473 GASKET 1 22 32214 eODY WATER PUMP 1 23 31594 CAPSCREW 516NF X 412 1 21 31758 lOCKWASHER 516 4 25 1 2558 PULLEY FRESH WA TER PUMP 1 25 2 241GB FULLEY FRESH WA TER PUMP 2 GROOVE 1 2 31758 lOCKWASHER 516 4 21 31576 CAPSCREW 516NF X 12 28 31580 CAP seRE W 516NF X 1 2 29 24538 KIT PUMP REBUILDREF 2 THRU 915161 7 1 235 WESTERBEKE 58 FUEL SYSTEM 4 t 6 I 1 10 11 23 24 22 29 30 31 32 31Jf 33 I 22 25236 WESTERBEKE 58 FUEL SYSTEMREF PN AME REMARKS QUAN 1 1 24563 INJECTOR REF 2 4 4 1 2 24564 INJECTOR REF 24 9 4 2 24454 ASHER INJECTOR NOZZLE 4 3 24521 SEAL INJECTOR DUST 31160 IUT 516NF e 5 2500 EOLT BANJOINJECTOR LEAKOFF 6 1193 laASHER BANJO BOLT 8 1 24499 ASHER 4 8 2505 DAPTER CONNECT FUEL LINES TO INJECTORS 4 9 24565 OZZLE INJECTOR 4 10 24526 LINE INJECTOR RETURN 1 11 2633 CONNECTOR LINE TO RETURN HOSE 1 12 20950 tOSE FUEL RETURN 18 IN LONG 1 13 15289 ADAPTER 3 14 24682 HOSE FUEL SUPPL Y 18 IN LONG 1 15 24634 CONNECTOR 1 16 24534 CLAMP FUEL LINE SUPPORT 2 17 24550 LINE FUEL SUPPLY 1 18 2461H LNION COMPRESSION 2 19 32111 LINE PUMP TO INJECTOR LEAKOFF 1 20 31630 CAPSCREW 38NF X 1 2 21 24506 eOLT BANJO 2 22 24498 ltASHER BANJO BOLT 9 23 24549 FILTER FUEL WITH PRIMING PUMP 1 24 24363 ELEMENT FUEL F IL TER 1 25 24464 LINE FILTER TO INJECTION PUMP 1 26 24501 EOLT BANJOINJECTION PUMP OUTLET 1 21 24504 SPACER FUEL LINE TO PUMP INLET 1 28 24502 EANJO FUEL RETURN FROM PUMP 1 29 CAPSCREW 1032 1 4 30 LOCK WASHER 10 7 31 24456 CLAMP CHANNEL 4 32 24455 CLAMP INJECTOR LINES 8 33 IUT 1032 3 34 24460 CLAMP CHANNEL 1 35 24 62 eRACKET THROTTLE CABLE 1 36 13325 CLAMP THROTTLE CABLE 1 31 13810 SHIM THROTTLE CABLE 1 38 24529 LINE INJECTOR 1 1 39 24530 LINE INJECTOR 2 1 40 24531 LINE INJECTOR 3 1 41 24532 LINE INJECTOR 4 1 42 31760 NUT 516NF 2 43 31758 lOCKWASHER 516 2 44 31759 WASHER 516 FLA T 2 45 24533 EEAR INJECTION PUMP DRIVING 1 237 WESTERBEKE 58 FUEL SYSTEM 63 62 27238 WESTERBEKE 58 FUEL SYSTEMREF PN fAME REMARKS QUAN 6 24515 KEY WOODRUFF 1 7 2461 GASKET INJECTION PUMP TO TIMING CASE 1 8 24569 FUMP FUEL INJEC TION 1 49 24338 50LENOID FUEL SHUTOFF IN PUMP 1 50 24339 ORING FUEL SOLENOID 1 51 19364 BALL JOINT THR OTTLE CABLE 1 52 2673 SPACER BALL JOINT TO THROTTLE LEVER 1 53 24618 fRACKET SUPPOR T IN JECTI ON PUMP 1 54 18813 CAPSCREW M10 X 20 DIN 933 1 55 24459 ERACKET MANIFOLD TO INJECTOR LINE CLAMP 1 56 5CREW 1032 X 12 2 57 31792 LOCKWASHER M12 DIN 127 1 58 31791 fUT M12 DIN 934 1 59 lASHER 10 60 17567 ASHER BLEED SCREW 1 61 5CREW BLEED 1 62 24503 eOLT BANJOIN JE CTI ON PUMP INLET 1 63 24542 ASKET COVER INJECTION PUMP GOVERNOR 1 64 1 24537 PRING GOVERNORMARINE ENGINE 1 64 2 24571 SPRING 1 65 32131 SPR ING FUEL SOLENOID PLUNGER 1 66 32114 FlUNGER FUEL SOLENOID 1 239 WESTERBEKE PRIMARY FUEL FILTER 6 7 1 5 824 cr WESTERBEKE PRIMARY FUEL FILTER REF PN AME REMARKS QUANl 1 2 2985 31176 FILTER SCREW PRIMARY FUEL WATER SEPARATOR VENT AND DRAIN 1 2 3 31175 EAL VE NT ANO 0 RA IN SCREW 2 31183 EAD FILTER 1 5 31178 GASKET 2 6 31181 CONE 1 7 31180 EODY 1 31177 BOWL SEDIMENT 1 9 31179 SEAL BOWL SCREW 1 10 31182 SCREW BOWL 1 21WESTER8EKE 58 MOUNTING SYSTEM WESTERBEKE 58 MOUNTING SYSTEMREF PN AME REMARKS QUAN 1 23954 flOUNT FRONT 2 2 11687 I SOL AT OR 4 243 WESTERBEKE 304050525860 COMMON BACK END 3 723 24 25 WESTERBEKE 30O5a525860 COMMON BACK ENDREF PN AME REMARKS QUAN OTE ABSENCE OF A LISTING INDICATE NO PART USED ON THAT MODEL 1 1 3130 EASKET BACKPLATE TO BLOCKW30W50 1 1 2 1758 GASKET BACKPLATE TO BLOCKW60 1 2 1 23174 ASKET BACKPLATE TO BLOCKUPPERW50 1 2 2 11748 GASKET BACKPLATE TO BLOCKUPPERW60 1 3 1 23788 BACKPLATE W30W5uW60 1 3 2 23948 BACKPLATE W 0 W5 2 58 1 16519 SEAL OILW50W61l 1 5 23173 ETAI NER OIL SEAL TO BACKPLATEW50 1 6 1 2 12 2 FLYWHEEL WITH RING GEARW30 6 2 24723 FLYWHEEL WITH RING GEARW40 1 6 3 2412 it FLYloJHEEL WITH RING GEARW50 1 6 It 24725 FLYWHEEL WITH RING GEARW52W58 1 6 5 2 126 FLYWHEEL WITH RING GEARW60 1 23579 fEAR RING 1 8 1 24142 TABWASHER lJ3C 1 8 2 14729 TABWASHER WltO 1 8 3 13072 lA8JASHEfl 501160 1 a 31166 lAB WASHER 11521158 1 9 1 21t124 UT FLY WHEEL W 3 6 9 2 eOLT X 118 GR5 5 9 3 31684 EOLT X 2 SR5 5 9 24411 EOLT FLYWHEELW52W58 6 9 5 11727 eOL T FL YWHEELW60 6 10 1 11618 CAMPER 1 10 2 19398 CAMPER 1 10 3 39940 CAMPER BW7 1 11 24778 CAPSCREW DAMPER TO FLYWHEEL 5 12 19039 COWEL HOUSING TO BACKPLATE 2 13 1 23606 OUSING FLYWHEELMOUNT l8IN CENTERS 1 13 2 3204 0 OUSING FLYWHEELMOUNT 225IN CENTERS 1 1 1 32013 ISOL ATOR 2 11t 2 11681 ISOLATOR REARW58W60 2 15 16762 OTOR STARTER INCLUDING SOLENOID 1 16 23338 SOLENOID STARTER MOTOR 1 11 16502 wASHER BRASSSOLENOID BATTERY TERMINAL 1 18 16091 fUT BRASSSOLENOID BATTERy TERMINAL 1 19 21722 SPACER BACKPLATE TO CIRCUIT BREAKER BRACKET 2 20 24065 BRACKET CIRCUIT BREAKER 1 21t5 WESTERBEKE 30O50525860 COMMON BACK END 2 1ro 13 1tt7246 WES1ERBEKE 30050525860 COMMON BACK ENDREF PN AME REMARKS QUAN 21 3114 LOCK WA SHER 38 3 22 31606 CAPSCREW 38NC X 114 3 23 31655 CAPSCREW 716NC X 1 6 24 31710 LOCKWASHER 1116 6 25 1 31261 ADAPTER 1 25 2 30063 ADAPTER HBW150V 1 25 3 31256 ADAP TER HBW20HBW220 1 25 It 19309 ADAPTER HBW10501CO15TO NOV 81NO DOWELS 1 26 1 31788 lOCK WASHER M 8 DIN 131BHBWBW 6 26 2 31190 lOCKWASHER M 10 DIN 137BHBW150V 6 27 1 20650 CAPSCREW M 8 X 18 DIN 27 2 31452 CAPSCREW M8 X 22 DIN 9338117 6 27 3 13630 CAPSCREW M 8 X 25 DIN 933HBW20HBW220 21 13629 CAPSCREW M 10 X 25 DIN 933HBW150V 28 19039 rOWEL ALIGN 31267 ADAPTER TO HOUSING 2 247 ELECTRICtL SYSTEMMARINE BY KEYSITCH SCHEMATIC DIAGRAM IZVDC BATTERY BATTERY RETURN START SOL rARTER tf WI RI NG DIAGRAM SEE N01E e w SENDER S rTC1 OIL PRESSURE SWliCH I AARM ALARM QP jiW I A A t I I r 1 I I FUEL SOL W08 ONLY II 21 l WTSW I ORTIONAL I SPLITTER I t I I J TO B SERVICE I OPT IONTTERY I L AMMETER PREHEAT SOL 0SEE NOTEB OP SENOER oREHEATER PUR 12 BLl 8NOT USED 248 ELECTRICL SYSTEMMARINE BY KEYSWITCHREF PN tlA ME REMARKS QUAN 1 11917 flETER TACHOMETERHOUR METER 1 2 11545 GAUGE WATER TEMPERATURE 1 3 24133 AUGE OIL PRESSURE 0100 PSI 1 1 11951 WITCH PUSHBUTTON PREHEAT 1 4 2 19031 CAP SWITCH PROTECTIVE COVER 1 5 2309C VOLTMETER 12VDC NEG GROUND 1 1 30148 CABLE PANEL 1 8 1 31121 fARNESS ENGINE 1 8 2 31128 HARNESS ENGINE WIRINGW52 1 8 3 31129 HARNESS ENGINE WIRINGW58 1 9 1 16162 OTOR STARTER 1 9 2 23338 SOLENOID STARTFOR 16162 STARTER 1 10 2468 BREAKER CIRCUIT20 AMP 1 11 24639 SOLENOID PREHEAT 1 12 1 24353 GLOWPLUG WS8 4 12 2 24354 STRAP GLOWPLUG CONNECTINGW58 3 13 24132 SENDER OIL PRESSURE 0100 PSI 1 1 24338 SOLENOID FUEL SHUTOFFW58 1 15 23511 SENDER WATER TEMPERATURE 18 NPT 1 16 1 24684 LTERNATOR 55AMP NEG GROUND WITH REGULATOR 1 16 2 11548 FULLEY ALTERNATOR DRIVE 1 16 3 24519 REGULATOR 55 AMP 1 16 24580 ASKET ALTERNATOR TO REGULATOR 1 16 5 11671 ALTERNATOR 120AMP12VDC 1 16 6 11682 REGULATOR 120AMP 1 16 7 23 C88 CABLE REGULATOR 11682 1 16 8 11675 CABLE ALTERNATOR TO REGULATOR 1 16 9 11676 RESISTOR 75 OHM 1 11 12959 KIT ALTERNATOR MOD FOR ELEC TACHOMETER 1 18 11532 KIT ALTERNATOR SUPPRESSION 1 21 23309 SWITCH NEUTRAL SAFETY WARNER TRANSMISSION 1 22 23433 SWITCH NEUTRAL SAFETY PARAGON TRANSMISSION P200 1 23 1153tl PREHEATER MANIFOLD W4e 1 24 1 14529 GLOWPLUG W30W50 4 24 2 14494 WIRE GLOWPLUG CONNECTING 425 LONGW30W50 AR 25 20654 SPLITTER ALTERNATOR OUTPUTOPTIONAL 1 26 11581 AMMETER 600600PTIONAL 1 28 30125 SWITCH WATER 1 29 30944 SWITCH OIL 1 30 13355 aLARM BUZZER 1 31 24777 KEYSWITCH OFFONSTARTPUSH TO PREHEAT 1 32 24880 FANEL 1 33 24751 PANEL ONLY 1 WESTER BE KE MARINE INSTRUME NT PANEL I 250 WESTERBEKE MARINE INSTRUMENT PANELREF PN IAME REMAKS QUAN 1 24880 PANEL 1 2 30913 CREW 1 3 30119 COVER PANEL RE AR 1 1 24H6 HOLDER LAMP 4 5 24941 LAMP INSTRUMENT METERS 6 11545 rETER WATER TEMPERATURE 1 1 24133 rETER OIL PRESSURE CI00 PSI 1 8 23091 VOLTMETER 12 VDC NEG GROUND 1 9 24771 SWITCH KEY 1 10 24994 COVER FACEPLATE WINDOW 1 11 30003 fUT NYLON LOCKING 632 1 12 30002 SPACER NYLON 1 13 24996 INDOW KEYSWITCH COVER 1 14 300Cl SCREW NYLON 632 X 12 WASHER HEAD 1 15 11917 PETER TACHOMETERHOUR 1 16 24751 FANEL FACEPLATE 1 17 30148 CABLE FANEL TO E NGI NE 1 18 24999 rRAWING TEMPLATE TO INSTALL PA NEL 1 251 GENERATO CONTROLMANUAL START SWITCHES SCHEMATIC DIAGRAM 1VO SATTFPt WI RI NG DIAGRAM SEE NOTEe WT5ENOER e FUEL SOl lJ PREHEATER PREHEAT SOL BLKe 5 NOTEA o01 L PRESSURE SWITCH s REMOn CONTROL PANEL 252 GENERATOR CONTROLMANUAL START SITCHESREF PN tAME REMARKS QUAN 1 12892 ETER HOUR 1 2 11545 EAUGE ATER TEMPERATURE 1 3 24133 GAUGE OIL PRESSURE 0100 PSI 1 4 24732 SWITCH PREHEAT 1 5 2309 VOLTMETER 12VDC NEG GROUND 1 6 24732 SWITCH START 1 7 30147 CABLE PANEL 1 8 1 31137 HARNESS ENGINEl52 15KW 1 8 2 31138 fARNESS ENGINEW58 20KIJ 1 9 1 23953 foOTOR STARTER 1 9 2 23338 SOLENOID STARTFOR 23953 STARTER 1 10 24683 BREAKER CIRCUIT20 AMP 1 11 24639 SOLENOID PREHEAT 1 12 1 24353 GLOlPLUG W52 15KWW58 2CKW 4 12 2 24354 STRAP GLOWPLUG CONNECTING 3 13 24132 SENDER OIL PRESSURE 0100 PSI 1 14 24338 SOLENOID FUEL SHUTOFFW52W58 1 15 23571 SENDER WATER TEMPERATURE 18 NPT 1 16 1 24684 L TERNATOR 55 AMP NEG GROUND WITH REGULATOR 1 16 2 11548 PULLEY AL TERNATOR DRIVE 1 16 3 24579 REGULATOR 1 16 4 24580 GASKET AL TERNATOR TO REGULATOR 1 17 12959 IIT AL TERNATOR MOD FOR ELEC TACHOMETER 1 18 11532 IIT ALTERNATOR SUPPRESSION 1 19 1 24873 PANEL 1 19 2 30781 FANEL COMPLETE1520KW YO INCL VOLT REGULATOR 1 20 24751 PANEL PLATE ONLY 1 21 11383 SWITCH 01 L PRESSURENO 1 22 24831 FUMP ELECTRIC FUEL LIFT 1 23 15243 LED REMOTE CONTROL PANEL 1 24 1 13123 RESISTOR REMOTE CONTROL PANEL 1 2t 2 13724 CIODE REMOTE CONTROL PANEL 1 25 30096 SWITCH WATER TEMPERATURENC 1 26 11581 IlMMETER 600600PTIONAL 1 21 24731 SWITCH STOP 1 28 1 24943 FANEL REMOTE 1 28 2 24918 PLATE REMOTE CONTROL PANEL 1 29 24162 EREAKER CIRCUIT8 AMP 1 50 24968 OECAL GENERATOR OPERATING INSTRUCTIOS 1 253 WESTERBEKE GENERATOR CONTROL PANEL 025 WESTERBEKE GENERATOR CONTROL PANELREF PN rAME REMARKS QUAN 1 24873 FANEL ASSEMBLY INCLUDING BOX 1 24751 PANEL FACEPLATE 1 3 30147 CABLE PANEL TO ENGINE 1 4 23939 BUSHING 134 HOLE 3 5 24194 BOX PANEL 1 6 24795 COVER PANEL BOX 1 7 SCREW 832 X 38 RH SS 4 8 24946 HOLDER LAMP 3 9 24941 LAMP INSTRUMENT METERS 3 10 11545 rETER WATER TEMPERATURE 1 11 24133 METER OIL PRESSURE ryl00 PSI 1 12 CREW 832 X 38 OVAL HD SS 4 13 23090 VOLTMETER 12 VDC NEG GROUND 1 14 12892 PETE R HOUR 1 15 24131 SWITCH STOP 1 16 24132 SWITCH STARTPREHEAT 2 17 32031 COVER PANEL BOX WHEN FACEPLATE REMOTE MOUNTED 1 255 ESTRBEKE 58 TRANSMISSION COUPLING M256 ESTERBEKE 58 TRANSMISSION COUPLINGREF PN fAME REMARKS QUAN 3 1 31248 BW GEAR MODEL 150 16 TO 1 1 3 2 24631 BW GEAR MODEL 15 e 19 TO 1 1 3 3 31252 tBIJ GEAR MODEL 220 27 TO 1 1 4 1 31249 HBW GEAR VDRIVE 18 TO 1 1 4 2 30048 BW GEAR VDRIVE 21 TO 1 1 5 1 23673 COUPLING BWHBWSIOOCBORE 075 1 5 2 23680 COUPLING BWHBWSIOOOBORE 0875 1 5 3 23681 COUPLING BWHBWSI0aOBORE 10 1 5 4 23682 COUPLING BWHBWS1000BORE 1125 1 5 5 23683 COUPLING BWHBWSI000BORE 125 1 5 6 2368 COUPLING BWHBWSIDeOBORE 1315 1 5 7 23685 COUPLING BWHBWSIOOOBORE 15 1 5 8 23706 COUPLING HBW VDRIVEBORE 075 1 5 9 23701 COUPLING HBW VDRIVEBORE 0815 1 510 23708 COUPLING HBW VDRIVEBORE 10 1 511 23703 COUPLING HBW VDRIVEBORE 1125 1 512 23110 COUPLING HBW VDRIVEBORE 125 1 513 23711 COUPLING HBW VDRIVEBORE 1375 1 514 23712 COUPLING HBW VDRIVEBCRE 1 1 515 23686 COUPLING WARNER HYDRAULIC 5IN FLANGEBORE 10 1 516 23687 COUPLING WARNER HYDRAULIC 5IN FLANGEBORE 1125 1 517 23688 COUPLING WARNER HYDRAULIC 5IN FLANGEBORE 125 1 518 23689 COUPLING WARNER HYDRAULIC 5IN FLANGEBORE 1375 1 519 6 1 2369 316e6 COUPLING CAPSCREW WARNER HYDRAULIC 5IN FLANGEBORE 38NC X 114 15 1 6 2 18813 CAPSCREW Mllo X 20 DIN 333HBW VDRIVE If 7 1 31764 LOCK WASHER 38 8 7 2 31790 lOCKWASHER MI0 DIN 131BHBW VDR VE 4 8 31162 fUT 38NC 4 9 1 23450 SETSCREW COUPLING 716NC X 1 2 9 2 23651 ETSCREW COUPLING 38NC X 34 2 9 3 23652 5ETSCREW COUPLING 38NC X 1 2 10 1 11877 FLANGE FLEXIBLE 4IN 1 10 2 12882 FLANGE FLEXIBLE COUPLINGWARNER 5IN 1 11 1 11878 fUB FLEXIBLE COUPLINGBORE 0875 1 11 2 11879 UB FLEXIBLE COUPLINGBORE 10 1 11 3 11880 UB FLEXIBLE COUPLINGBORE 1125 1 11 11881 fUB FLEXIBLE COUPLINGBORE 125 1 11 5 11882 UB FLEXIBLE COUPLI NGB ORE 1375 1 11 6 11883 UB FLEXIBLE COUPLINGBORE 15 1 11 7 23064 UB FLEXIBLE COUPLI NGBORE IOSIN FLANGE 1 11 8 19193 UB FLEXIBLE COUPLINGBORE 12551 N FLANGE 1 11 9 19194 HUB FLEXIBLE COUPLINGBORE 13155IN FLANGE 1 1110 19195 tUB FLEXIBLE COUPLINGBORE 155IN FLANGE 1 12 31612 CAPSCREW 38NC X 234 If tOTE SEE NEXT PAGE FOR SHIFTING BRACKET 251 WESTERBEKE SHIFT CONNECTION ON HBW258 IJESTERBEKE SHIFT CONNECTION ON HBWREF PN flAME REMARKS QUAN 1 30 75 6 UT PILLARM8 2 2 3el8l FRACKET MOUNT SHIFTING CABLE TO HBIJ GEARS 1 3 31186 LOCKWASHER M8 DIN 127 2 4 13630 CAPSCREW M8 X 25 DIN 933 2 5 fUT 1032 2 6 LOCKIJASHER 10 2 7 13878 SHIM CABLE CLAMP 1 8 13325 CLAMP CABLE 1 9 CREIJ 1032 X 58 2 10 19364 BALL JOINT 1 11 LOCK WASHER 10 1 12 UT 1032 1 259 ESTERBEKE 152CKW GENERATOR AND BACK END2 J rESTERBEKE 1520KW GENERATOR AND BACK ENDREF PN tiAME REMA KS QUAN 1 2675 CRIPTRAY 1 2 2 7tH R IL 2 3 1 31114 CAPSCREW FRONT 12NC X 31 2 3 2 31721 CAPSCREW REAR 12NC X 5 2 4 2467 lASHER SNUBBING 5 1 21529 ISOLATOR FRONT 2 5 2 15239 ISOLATOR REAR 2 6 16714 SPACER ISOLA TOR TO MOUNT 7 31156 rUT 516NC 16 8 31553 CAPSCREW 516NC X 3 16 9 SCREW 1032 X 12 2 10 LOCKiJASHER 10 2 11 wASHER FL AT 1 2 12 31117 liASHER FLAT 12 13 31176 LOCKWASHER 12 4 1 3177 foUT 12NC 15 1 2103 QUNT FRONTRIGHT 15KW 1 15 2 30134 OUNT FRONTLEFT 15KW 1 15 3 2470 OUNT FRONT 20KW 2 16 31606 CAPSCREW 8NC X 114 3 11 23953 rOTOR STARTER INCLUDING SOLENOID 1 18 16091 UT 3fNC JA M BRASS 1 19 23338 OLENOID STARTER MOTOR 1 20 2783 GUARD AIR DUCT 1 21 24257 tOUSING FLYWHEEL 1 22 3176 LOCK WASHER 38 8 23 31630 CAPSCREW 38NC X 13 8 2 2728 FLYWHEEL WITH RING GEAR 1 25 31166 TABWASHER 1 26 24411 eOLT FLYWHEEL 6 27 32244 ADAPTER FLYWHEEL TO GENERATOR DRIVE 01 SC 1 28 31164 lOCKWASHER 38 29 31608 CAPSCREW 38NC X 134 8 30 32245 ING CLAMPING 1 31 32246 rISC DRIVE 5 32 31759 ASHER FLAT 516 8 33 31758 LOCK WASHER 516 8 34 31556 CAPS CREW 516NC X 114 8 35 1 OTE ARE PART OF FACTORY 35 2 BALANCINGDO NOT REMOVE 36 32247 FAN 1 37 31158 lOCK WASHER 516 6 38 31556 CAPSCREW 516NC X 1 14 6 39 32238 ROTOR 1 40 32242 RECTIFIER BRIDGE 1 42 32243 EEARING 1 1t3 32233 ASHER BELLEVILLE 2 41t 32236 STATOR 1 ItS 32186 FIN SPRING 1 261 WESTERBEKE 1520KW GENERATOR AND BACK END262 lIESTERBEKE 1520KW GENERATOR AND BACK END REF PN AME REMARKS QUAN 46 32237 STATOR EXCITER 1 47 32186 FIN SPRING 1 48 31764 lOCK WASHER 38 12 49 31606 CAPSCREW 38NC X 114 12 50 32185 CLIP SCREEN RETAINING 16 51 32250 SCREEN INLET AIR 4 52 32253 HROUD INLET AIR 1 53 32241 RING RETAINING 1 54 32232 FLUS BUTTON 3 DIA 1 55 32231 PLUG BUTTON 214 DIA 1 56 32188 CREW DRIVE It 57 31762 UT 38NC 1 58 32234 EYEBOLT 1 59 32249 SCREEN EXHAUST AIR 4 60 31758 lOCK WASHER 516 2 61 3155 CAPSCREW 516NX X 34 2 62 31167 BRACKET PANEL MOUN T 1 63 31750 fUT 14NC 8 61 31752 LOCKWASHER 14 8 65 19024 ISOLATOR PANEL MOUNT 4 66 31764 LOCK WASHER 38 1 67 31603 CAPSCREW 38NC X 34 1 68 SCREW 14NC X 12 3 69 31752 lOCK WASHER 14 5 70 32251 HROUD EXHAUST AIR 1 71 32252 ROMMET BOX TO HOUSING 1 72 32240 REGULATOR VOLTAGE 1 73 32187 STA NDOFF VOLTAGE REGULATOR MOUNT 4 14 CREW 14NC X 12 4 15 31152 lOCKWASHER 14 4 76 32248 fLOCK TERMINAL NEUTRALGROUND 1 11 SCREW 14NF X 78 2 78 32239 BOX 1 79 COVER INCL IN REF 52 80 SCREW 1032 4 81 LOCKWASHER Ie 4 82 1 30875 GENERATOR 1 82 2 32235 HOUSING STATOR 1 263 ESTERBEKE 1520KW YO GENERATOR BACK END r I 27 17 726 ESTERBEKE 1520KW YD GENERATOR BACK ENDREF PN flAME REMARKS QUAN 1 24257 HOUSING FLYWHEELSAE4 1 2 24783 GUARD AIR DUCT 1 3 23953 PlOTOR STARTER INCLUDING SOLENOID 1 4 23338 SOLENOID STARTER MO TOR 1 5 31606 CAPSCREW 38NC X 114 WITH LOCKWASHER 15 6 24703 OUNT FRONT 2 7 24701 RAIL MOUNTING 2 8 1 31717 CAPSCREW REARWTO 12NC X 4 2 8 2 31715 CAPSCREW REARWPO 12NC X 312 2 8 3 31713 CAPS CREW FRONTWTO 12NC X 3 2 8 4 31711 CAPSCREW FRONTWPO 12NC X 212 2 9 24674 WASHER ISOLATOR CAPTIVATING 4 10 1 21529 ISOLATOR FRONT 2 10 2 15239 ISOLATOR REAR 2 11 16714 SPACER WTO MOUN TS 4 12 1 31171 ASHER FLAT 12 4 12 2 31116 lOCKWASHER 12 4 13 31174 PlUT 12NC 4 14 3155 3 CAPSCREW 516NC X 34 16 15 1 31759 ASHER FLAT 516 16 15 2 31158 lOCKWASHER 516 16 16 31156 UT 5l6NC 16 17 24675 TRAY DRIP 1 18 1 24728 FLYWHEEL WITH RING GEARWTO 1 18 2 24121 FLYWHEEL WITH RING GEARWPO 1 19 23579 EEAR RING 1 20944 COUPLING DRIVE 1 21 21804 EY WOODRUFF 1 22 120Q4 PLATE DRIVE DISC 1 23 31770 LOCK WASHER 716 6 24 31678 CAPSCREW 716Nf X 34 6 25 31553 CAPSCREW 516NC X 34 8 26 31158 lOCKWASHER 516 8 27 23838 ADAPTER YD ALTERNATOR TO HOUSING 1 28 24679 ERACKET CONTROL PANEL MOUNTFRONT 1 29 24699 ERACKET CONTROL PANEL MOUNTREAR 1 30 1 31166 lABWASHER fLYWHEELWTO 1 30 2 14720 lABWASHER FLYWHEELWPO 1 31 1 24411 EOLT fL YWHEEL WTO 6 31 2 BOLT X 118 GR5 5 265 20 KW SERIES 2 r 6 lll 12 I 1 21266 20 KW SERIESREF PN AME REMARKS QUAN 1 21804 KEY ENGINE DRIVE ADAPTER 1 2 21784 ROTOR ASSEMBLY 1 3 21793 FAN 1 4 21794 KEY FAN 1 6 21791 EXCITER ROTOR INCLUDING DIODES AND HEAT SINKS 1 7 22382 SPACER BEARING 1 8 21192 tcEY EXCITER ROTOR 1 3 22383 UT LOCKING WITH NYLON INSERT 1 10 21789 eEAR ING ROTOR 1 11 22938 STUD ROTOR THROUGH 1 12 22394 WASHER CONE SHAPPED 1 15 22385 BAFFLE AIR 1 16 22381 STATOR ASSEMBLY 20KW60HZ1PH 1 17 21198 EXCITER STATOR 1 1S 21806 EOARD CONNECTION 1 19 21800 CRING BEARING SE AL 1 20 21 22386 22391 EELL STUD END ALTERNATOR THROUGH 1 24 21795 CIODE ASSEMBLY POSITIVE WITH HEAT SINK 1 25 21196 CIODE ASSEMBLY NEGATIVE WITH HEAT SINK 1 30 20916 rENERATOR COMPLETE YO SERIES 20KW60HZlPH 1 40 21808 BREAKER CIRCUIT 3 AMP 1 41 21199 eOARD VOLTAGE REGULATOR ASSEMBLY 1 42 22399 fLOCK TERMINAL 1 43 21809 lRANSFOR MR VOLTAGE 1 44 21810 REACTOR 1 261 WESTERBEKE S8 PN tAME REMARKS QUAN 1 1 2412 KIT A SPARE PARTS 1 1 2 24513 IT B SPARE PARTSEXTENDED CRUISING 1 2 1 24575 GASKET SETUPPER 1 2 2 24516 GASKET SETCOMPLETE 1 3 11592 FUMP HANDTO PUMP LUBE OIL FROM SUMP 1 4 1 24993 FILTER PRIMARY FUEL 1 iJ 2 22266 SEPARATOR WATERFUEL 1 5 13114 UFFLER HYDROHUSH WATER LIFT 1 6 1010 TRAINER SEA WATER 1 1 24171 KIT REMOTE FRESH WATER SURGE 1 8 1 11232 IrT MORSE CABLE HYDRAULIC 1 8 2 11252 KIT MORSE CABLE HYDRAULIC 1 3 13158 PAINT REDAEROSOL SPRAY CAN 1 10 12169 LINE FLEXIBLE EXHAUST 112 X 12 1 13 1 23192 FULLEY ACCESSORY CRANKSHAFT 3 GROOVE 5IN 1 13 2 23190 FULLEY ACCESSORY CRANKSHAFT 2 GROOVE 6IN 1 13 3 23184 FULLEY ACCESSORY CRANKSHAFT 2 GROOVE 7IN 1 13 4 23478 PULLEY ACCESSORY CRANKSHAFT 1 GROOVE 9IN 1 14 21513 FILTER REMOTE LUBE OIL 1 15 20654 SPLITTER ALTERNATOR OUTPUT 1 16 3 j 160 tARNESS 15 FOOT PANEL EXTENSION 1 17 1 32010 SWITCH GENERATOR SHIPSHORE20KW3 WIRE 1 11 2 32133 SWITCH GENERATOR SHIPSHORE20KW2 WIRE 1 18 1 24828 ERACKET EXTRA 55AMP ALTERNATOR 1 18 2 13859 EELT EXTRA 55AMP ALTERNATOR 1 268