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Westerbeke Diesel W 52 Operator's Manual



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PARTS LIST WESTERBEKE 52 Marine Diesel Engine WESTERBEKE 15 KW Marine Diesel Generator Publication 32416 Edition One August 1982jv WESTERBEKE j MYLES STANDISH INDUSTRIAL PARK 150 JOHN HANCOCK ROAD TAUNTON MA 027807319 PARTS LIST WESTERBEKE 52 Marine Diesel Engine WESTERBEKE 15 KW Marine Diesel Generator Publication 32416 Edition One August 1982jv WESTERBEKE J MYLES STANDISH INDUSTRIAL PARK 150 JOHN HANCOCK ROAD TAUNTON MA 027807319 IMPORTANT PRODUCT SOFTWARE NOTICEProduct software of all kinds such as brochures data operators and workshop manuals parts listsand parts price lists and other information specifications provided from sources other thanWesterbeke is not wi thin Westerbeke s control and accordingly is provided to Westerbeke customers only as a courtesy and service WESTERBEKE CANNOT BE RESPONSIBLE FOR THECONTENT OF SUCH SOFTWARE MAKES NO WARRANTIES WITH RESPECT THERETO INCLUDING THE OR COMPLETENESS THEREOF AND WILL IN NO EVENT BELIABLE FOR ANY TYPE OF DAMAGES OR INJURY INCURRED INCONNECTION WITH OR ARISING OUT OF THE FURNISHING OR USE OFSUCH SOFTWAREFor example components and subassemblies incorporated inWesterbekes products and supplied by others such as engineblocks fuel systems and components transmissions electrical components pumps and other products are generally supported by their manufacturers with their own software andWesterbeke must depend on such software for the design ofWesterbekes own product software Such software may be outdated and no longer accurate Routine changes made byWesterbekes suppliers of which Westerbeke rarely has noticein advance are frequently not reflected in the suppl ier ssoftware until after such changes take customers should also keep in mind the time spanbetween pr intings of Westerbeke product software and theunavoidable existence of earlier noncurrent edi tions in the field Addi tionally mostWesterbeke products include that frequently do not include complete sum product software provided wi th Westerbeke from Westerbeke or other suppliers must not and cannot be relied upon exclusively as the definitive authority onthe respective product It not only makes good sense but isimperative that appropriate of westerbeke orthe supplier in question be consulted to determine theaccuracy and currency of the product software being consultedby the customer TABLE OF CONTENTS200 Cylinder Block202 Cylinder Head204 Crankshaft Piston206 Valves Camshaft Rocker Shaft208 Timinq Gear Cover210 Intake Manifold212 Oil Sump214 Lube Oil Pump216 Oil Filter Solenoid Bracket218 Exhaust Manifold222 Exhaust Connection226 Cooling System230 Hydraulic Transmission Oil Cooler232 Sea Water Pump234 Fresh Water Pump236 Fuel System240 Fuel Injection Pump242 Primary Fuel Filter244 Common Back End248 Alternator Mount250 Extra 55 Amp Alternator252 Electrical System Marine256 Marine Instrument Panel258 Electrical System Generator260 Generator Control Panel262 Transmission Coupling264 HBW Shift Connection266 Generator and Back End270 Miscellaneous WESTR8EKl 2 CYLIuDER BLOCK 3 4 5 20 13 001420f WESTRBEKE 5 CYLINDER BLOCKEF PN NAME REMARKS QJAN 1 283 PLOCK ASSEOJIBLY 1 2 31 61j BLOCK StIORT 1 3 31 u5 7 SLOCK CYLINDE WITH LINERS PLUGS 1 24314 PLUG EXPANSION 5 24319 PLUG CAMSHAFT 1 6 19Ci39 CO WE L BLOCK TO BACKPLATE 2 7 24393 PLUG OIL GAL L tR Y REA R OF BLOCK 2 8 2431 PLUG EXPANSION 9 2452 PLUG 18NPT If 10 24318 PLUG EXPANSION 2 11 24369 PLUG EXPANSION 1 12 3236 STUD 716NF X 1516 2 13 2 383 COWEL TUBULAR 10 1 1184 ASHER fLAT 11 10 24311 BOLT MAIN BE ARI NG CAP 2 16 24386 30LT MAIN BEARING CAP B 17 2436 FLUG 2 18 32368 PLUG 2 19 3t 96 7 STUD IDLER GEAR If 20 2431 PLUG EXPANSION 1 21 2431 PLUG EXPANSION 5 22 24383 COWEL TUBULAR 2 23 243dC FLUG OIL PUMP 1 24 24601 PLUG 14NPT SOCKET HEAD 1 25 3C98e LINER CYLINDER 4 201 WESTERBEKE 52 CYLINDER HEAD 40 39 38 27 I 730 29 33202 E STERBE KE 52 CYLINDER HEADREF PN TAM REMARKS QUAN 1 3J986 CAP OIL FILL ER l I Tti G ASK E T 1 2 GASKET OIL FIllER CAPSEE REF 1 1 3 3C9SC SEAL 1 31577 CAPSCRE 516F X 58 1 5 30983 COVER ROCKER 6 3984 fASKET ROCKER COV IP 1 7 32367 OS BREATHER 1 8 30978 EAD CYlHrDER 1 3 3lj97S STUD 10 12493 STUD 516JF X 1 14 8 11 244 PLUG EXPANSION 4 12 24366 GUIDE VALVE 8 13 2433E FLUG BLIND 3 14 24371 BOLT CYLINDER HEAD 418LG 1 15 24370 CAP WATER JET 4 16 24372 EOl T CYLINDER HEAD 578LG 7 11 2434 PLUG OIL GALLERY 1 18 30131 EYE LIFT NG 1 13 31 U4 LOCK WA SH ER 38 2 20 31f28 CAPSCREW 38NF X 34 2 21 3C981 HOUSING LOWER THERIOSTAT 1 22 23511 5ENDER WATER TEMPERATURE 1 23 24612 BUSHING HOUSI NG TO 18NPT FOR SENDER 1 24 24903 PLUG 3819 BSPT DIN 9r6 1 25 3152 CAPSCREw 516NF X 378 1 26 3159 I CAP SCRE W 516rF X 33A 1 27 31158 lOCKlJASHER 516 6 28 31318 SPACER 1 29 31584 CAPSCREI 516NF X 2 1 3v 31581 CAPSCREW 516NF X 1 3 31 3982 GASKET THERMOST AT HOUSING TO HEAD 1 32 22205 PLUG M16 DIN 91 C 2 33 3987 GASKET CYLHJDER HEAD 1 3 2439 PLUG EXPANSION 3 35 12493 STUD 516 NF X 114 7 36 24368 WASHER WELCH 37 30980 INSERT COMBUSTION 38 31764 LOCKWASHER 38 2 39 31628 CAPSCREW 38NF X 34 2 40 24521 EYE LIFTING 1 41 32366 wIRE GLOWPLUG CONNECTING 1 42 24353 GLOWPLUG 43 24376 FLATE CYLINDER HEAD REAR 1 44 31758 LOCKWASHER 516 If 45 31517 CAPSCREW 516NF X 58 4 46 24311 GASKET HEAD TO RE AR PLATE 1 203 fSTER8EKE 52 CRANKSHAFT PISTON 25 24 26 27 28 23 22 16 204 WESTERBEKE 52 CRANKSHAFT PISTONEF PN NAME REMARKS QLJAN 1 30997 ROD CONNECT NG 2 32372 BUSHING CONNECTING ROD 4 3096 EOLT COrNECTIIIJG ROD 8 it 3991 IUT CONNECTING ROD BOLT 8 5 1 31ii38 PEARING SETCONNECTING RODSTD 1 5 2 3109 BEARING SETCONNECTING RODC254MM 1 5 3 lC40 BEARING SETCONNCTING ROD58MM 1 5 I 314141 REARING SETCONNECTING RODO162MM 1 6 31 C5 FISTON STD 4 7 31 148 RING SET STD 4 8 3100 CRANKSHAFT 1 9 247 KEY WOODPUFF 1 1J 31 rtl GEAR CRANKSHAFT 1 11 31 CiJ3 GEAR FRICTION 1 12 31j02 SPR I NG FRICTION GEAR 1 13 31 in 4 SLINGER CRANKSHAFT FRONT 1 14 311C 2 PULLEY CR ANKSHA FT 1 15 24409 ASHER CRANKSHAFT PULLEY 1 16 12613 BOLT CRANKSHAFT PULLEY 1 17 1 31042 BEARING SETM AIN S TD 1 17 2 31 43 BEARING SETMAINIf25MM 1 17 3 31044 BEARING SETMAIN5C8MM 1 17 31045 BEARING SETMAIN762MM 1 16 1 311146 wASHER THRUSTSETSTD 1 18 2 31041 tASHER 1 19 30974 FLANGE OIL SEALCRANKSHAFT REAR 1 20 3l75 GASKET CRANKSHAFT OIL SEAL FLANGE 1 21 30976 SEAL OILCRANKSHAFT REAR 1 22 CAPSCREW 516NF X 138 8 23 31758 LOCK WASHER 516 8 24 31114 SPACER ACCESSORY PULLEY TO CRANKSHAFT PULLEY 1 25 1 23792 PULLEY ACCESSORY CRANKSHAFT 3 GROOVE INCH 1 25 2 23790 FULLEY ACCESSORY CRAKSHAFT 2 GROOVE E INCH 1 25 3 23784 PULLEY ACCESSORY CRANKSHAFT 2 GROOVE 7 INCH 1 25 23418 PULLEY ACCESSORY CRANKSHAFT 1 GROOVE Q INCH 1 26 31159 WASHER FLAT 516 4 27 31758 LOCKWASHER 516 28 1 31550 CAPSCREW 51NF X 312 FOR 23792 PULLEY 28 2 31584 CAPSCREW 516NF X 2 FOR 237B423790 PULLEY 4 29 30996 CIRCLIP PISTON PIN RETAINING 8 205wESTRBl KE 52 VALVES CASHAFT ROCKER SHAFT 16 15 14 J 35 36 WESTER8EKE 52 VALVES CAMSHAFT ROCKER SHAFTF PN 1AME REMARKS QUN 1 31017 CASHAFT 1 2 223 VALVE HJTAK 3 2427 COLLAR VALVE SPRINGLOkEF 8 1 242E SPRING VALVfI NNE R 8 5 24425 SPRING VALVEOUTER 8 6 24428 SEAL OILVALVE STEM 4 7 244 COLLAR VALVE SPRINGUPPER 3 8 242S COTTER VALVE 16 t 2351 CAP VALVE STEM 8 lii 2346 vALVf EXHAUST 11 2 34 B TAPPET 8 12 31010 PUSHROn 8 13 24433 SHAFT ROCKER INCLUDES 2 PLUGS 1 lit 124 6 FLUG ROCKER SHAFT END 2 15 CIRCLIP 2 15 24437 ASHER ROCKER SHAFT 2 17 2443t ROCKER ARMINCLUDES 8 ld UT 38NF SELF LOCKI NG 2 Q 31764 lOCKWASHER 38 2 21 4434 I3RACKET ROCKER SHAFT 2 21 24435 BRACKET ROCKER SHAFT 3 22 31JiJE rRACKET ROCKER SHAFT 2 23 24436 SPR I NG ROCKER SHAFT 6 2 31009 DAPTER ROCKER COVER 2 25 32384 PIN TAPER 1 26 2431 eUSHIG ROCKER ARM 8 27 24432 SCEw TAPPE TADJUSTING 8 28 1433 UT 516NF JAM SELF L OCKI NG 8 29 244 KEY WOODRUFF 1 3 24446 LATE CAMSHAFT RETINING 1 31 31577 CAPSCREiJ 516Nf X 58 2 32 311 GEAR CAMSHAFT 1 33 31 q SEAR FRICTION 1 34 31C14 PLATE LOCK CAM SHAFT GEAR 1 35 17849 WASHER 1 36 2384 CAPSCREW CAMSHAFT GEAR 1 37 31760 UT 516NF 4 33 3175 a lOCKWASHER 516 6 39 24443 PLATE IDLER GEAR 2 it1 31 nl1 EAR I 0 LERR I GH T 1 41 31012 GEAR IDLERLEFT 1 42 30968 UB IDLER GEAR 2 207 WESTERBEKE 52 TIMING GEAR COVER 1 5 6 708 WESTERBEKE 2 TIMING GEAR COVRREF PN AME REARKS QUAN 1 3993 GASKET BLOCK TO TIM I NG CASE 1 2 3J992 CASE TIMING G EA R 1 3 3C9 GASKET TIMING C OV ER TO CASE 1 4 3994 COVER TIMING CAS E 1 5 3175 LOCK IJA SHER 51lb 2 6 3178 CADSCREW 516NF X 2 14 9 7 24398 COVER WHEN rO SE A WATER PUMP IS USED 1 8 396 POINTER TI MI NG 1 j 12433 UT 5116NF JAM LOCKING 2 lli 31758 LOCKWAHER 516 2 11 32381 STUD S161F X 34 2 12 31760 IUT 516NF 11 13 31 5E SEAL OIL 1 14 24399 SASKET THI NG COV E R TO PUMP ADAPTER 1 15 3187 CAPSCREW 516NF X 234 2 16 31759 ASHER FLAT 116 17 3237 5TUD 516NF X 158 9 18 3157S CAPSCRflrJ 516NF X 78 5 19 31758 LOCKWASHER 516 5 2 3238Z STUD 516 NF X 2 14 5 21 3279 STUD 516NF X 158 2 22 31758 LOCKWASHER 516 3 23 CADSCREW 5HJF X 138 3 2C9 WESTERBEKE 52 I IT AKE ANIFOLD 7 8 10 11 12 14 14210 WESTlRBEKE 5 INTAKE MANIFOLDREF PN rAME REMARKS QUAN 1 24453 GASKET INTAKE iANIFOLD TO HEAD 4 2 31758 LOCK WASHER 516 3 31 7E 0 fUT 516NF 7 4 31nf ptANIFOLD INTAKE 1 5 32365 PLUG MI8 X 15 DIN 9H 1 6 2497 IAHER M18 1 7 3136 PLATE SI LEtCER 1 8 3J10 GASKET SILENCER TO PLATE 1 9 3151 STANDOFF SILENCER 1 10 30114 STUD SILENCE 1 II 2188 SPACER 1 12 1 30936 SILENCrR AIR INTAKEMARl NE 1 12 2 31174 SILENCER AIR INTAKEGENSET 1 13 31145 PLUG INCLUDED IN REF 12 1 14 13561 LOCKWASHER AIR SI LE NCER STUD 2 15 16jr IHNGtJUT AIR SILENCER STUD 2 16 31167 SCREEN INCLUDED IN R EF 12 1 211WESTERBEKE 52 OIL SUMP 25 19 12 WESTRBEK 52 nIL SUPREF PN AME REMARKS QUA 1 3151 GASKET SET SUMP 1 2 31058 SUMP OIL 1 3 24 9G 5 CAP SUMP DR AIf HOSE 1 24922 BRACKET SUMP DRAIN HOSE 1 5 31173 HOSE ASSEMBLYSUMP DRAIN 1 6 3098 STIFFENER FRONT 2 7 30291 lASHER BANJO 1 S 2491 TABWASHER 1 9 49tH ROlT BANJO 1 lC 24391 STIFFENER SIDE 12 11 3175 e lOCKASHER 516 r 12 31577 CAPSCREw 516NF X 6 1 13 3157E CAPSCREW 516NF X 31f 2 4 3i97 STI FFENER REAR 1 15 30912 TIFFENER REAR 1 16 15694 IoOSE INCHES REQUIRED 17 17298 CLAMP HOSE 2 16 3517 TUBE DIPSTICK 19 31c92 CAPSCREW 51bF X If 2li 3176 NUT 516NC 1 21 31 7 C b LOCKWASHER 516 2 22 11242 STRAP 1 23 3155 CAPSCREW 516NC X 34 1 24 395F SPACER 1 25 30991 CIPSTICK 1 213 WESTERBEKE 52 lUBE ell PUMP 2 5 1 17 15 16214 liESTERBEKE 2 LUBE OIL PUPREF PN AME REARKS QUAN 1 312S PUMP OIL REF 2 THRU 1 2 24469 GEAR PUMP DRI VE 1 3 2435C SETSCEW OIL PUMP ETAINING l It 31773 UT SETSCREW 711NFJAM 1 5 IOUSHG PUMPSEE REF 1 1 6 31D31 HAFT DRIVE 1 7 24468 PIN 1 8 C 31 t3 0 3977 COVER PLUG OIL PUMP 1 lG 24517 SPR I NG 1 11 2447C PLUNGER CONTROL 12 30969 GASKET STRAINER TO PUMP 1 1 13 31752 LOCK WASHtR 14 1 14 31527 CAPSCREW 14NF X 58 6 15 31 33 LINE OIL 1 16 31 3 STRAINER OIL 1 l7 24472 GASKET OIL LINE 18 31528 CAPSCREW 14NF X 34 4 215 WESTERUEKE 52 OIL FILTERSOLENOID BRACKET 26 15 111 3 4 9 ESTERBEKE 52 OIL FILTERSOLENOID R RACKETF PN UME REMARKS QUliN 1 31496 GASKET BLOCK TO MOUNT 1 2 30133 OUNT FR0NT LEFT 1 3 3 096 GASKET MOUNT TO F IL TER AlAPTR 1 4 30776 ADAPTER LUBE OIL F IL TER 1 5 31771 WASHER FLAT 716 2 6 31770 LOCKWASHEP 716 2 7 31692 CAPSCREW 716NF X 4 1 8 31683 CAPSCRBI 716NF 134 1 9 13330 ELBOW 2 10 30957 IOSE OIL 27IN LONG 1 11 30958 HOSE OIL 31IN LONG 1 12 13741 CLAMP SUPPORT HOSES 1 13 1655 ELEMET LUBE OIL FILTER 1 14 24132 SENDER OIL PRESSURE 1 l5 I 30944 SWITCH OIL ALARM 1 15 2 32364 SWITCH OIL SAFETY 1 1 11984 ELBOW STREET lANPT STEEL 2 17 31712 UT 716NF 2 Ib 31770 LOCK WASHER 1116 2 19 31758 lOCK WASHER 516 1 2 31160 UT 516NF 1 21 30753 ERACKET GLOWPLUG SOLENOID AND CIRCUIT BREAKEP 1 22 31750 NUT 14NC 2 23 31752 lOCKWASHER 14 2 24 SCREW 832 X 1 2 25 24639 SOLENOID GLOWPLUG 1 26 31501 CAPSCREW 14NC X 12 2 27 24683 EREAKER CIRCUIT 20 AMP 1 28 LOCKWASHER 8 2 29 NUT 832 2 211 WESTERBEKE MHtIFJLD 11 12 20 14 WESTERBEKE EXTRUDED EXHAUST MANIFOLDRF PN AME REMARKS QUAN 2 1 2429 ANIFOLO WITH NECKlJ13 1 2 2 2421 ANIFOLD WITH NECKloJ21 1 2 3 24294 ANIFOLD ITH NECKw2 7 1 2 1 243f1t IYANIFOLD WITH NECKW33 1 2 5 30012 ANIFOLD WITH NECKW528 1 2 5 30122 IoIANIFOLD WITH NECKw5C 1 3 243G CAP FILLER 1 24907 ELBOW MANIFOLD TO RECOVERY TANK HOSE 1 5 1 11411 PETCOCK MANIFOLD BLEED 1 5 2 19369 PLUG BRASSMANIFOLD ELEED 1 6 24748 CIVERTfR 1 1 24836 STUD MANIFOLD END l S 3175 lOCK WASHER 14 Ie 9 31750 UT 14NC 10 1j 1 24 84 eAFFLE W1321 1 10 2 3lCIC BAFFLE 1J27 1 1 u 3 30016 RAFFLE W33 1 li 4 30154 BAFFLE 1oI525R 1 10 5 315 BAFFLE w 1 11 2417 CONNECTOR FRESH WATER TO 1 12 24753 GASKET FRESH WATER CONNECTOR 3 13 24179 COVER MANIFOLD ENDFRONT 1 14 241 GASKET COVER TO MANIFOLD 2 15 31160 fIPPLE HOSE 1 1 417 COVER MANIFOLD ENDPEAR 1 11 1 24172 CONNECTOR FPESH WATER 45 DEG2121335058 2 17 2 24712 CONNECTOR FRESH WATER 5 DEW13 1 CONNECTOR FRESH ATER 9 DEGW13 18 19 1 30116 11263 STUD 1113 1 19 2 11263 STUD W215C 6 19 3 11263 STUD 1r127335258 8 ao 1 19324 PLUG UNUSED EXHAUST OUTLET 1 20 2 lOC TI TE ANTISEIZE MUST Bf USED ON THREADS 21 30937 GASKET ELBOW TO HEADW13 2 22 1 24f63 GASKET ELBOW TO HEADW21 3 22 2 24663 GASKET ELBOW TO HEADW27335258 4 23 4 78 4 ELBOW MANIFOLD TO HEADW13 2 2 1 24270 ELBOW MANIFOLD TO HEADW21 3 24 2 22 7 ELBOW MANIFOLD TO HEAD2135258 25 1 24662 GASKET MANIFOLD TO ELBOWW13 2 25 2 24662 GASKET MANIFOLD TO ELB0Ir1W21C 3 25 3 24662 GASKET MANIFOLD TO ELBOWW21335258 26 1 31759 ASHER FLAT 5161113 4 26 2 31759 lASHER FLAT 516112150 6 26 3 31759 ASHER FLAT 5161127335258 8 27 1 31158 lOCKWASHER 5161113 27 2 3115 lOCKWASHER 516W215 U 21 3 31758 lOCKWASHER 5161127335258 8 28 1 31760 NUT 516NFW13 28 2 31760 UT 516NFW2150 28 5 31760 UT 516NFW27335258 B 219 42r 41 T I I I I 20 14 WESTERBEKE EXTRUDED EXHAUST MAIFOLDi EF PI NAME REMARKS GUAN 29 1 1583 STUD EL80W TO HEADW21 6 29 2 1583j STUD ELBOW TO HEADW21 8 29 3 12493 STUD 516NF X 114W525 R 3 1 32213 WASHER EXHAUST ELBOWD SHPEW21 6 3 J 2 32213 WASHER EXHAUST ELBOWD SHAPE27 8 3 J 3 31159 WASHER FLAT 516W5258 8 31 1 31786 lOCKWASHER M8 DIN 121W21 6 31 2 31786 lOCKWASHER Me DIN 127W27 8 31 3 l 758 lOCKwASHER 516W5258 8 32 1 18242 NUT M8 DIN 934W21 6 32 2 18242 tUT MP DIN 934W21 32 3 31760 NUT 516NFW5258 6 33 3027 flRACE ELBOW CLAMPINGW33 1 34 31789 WASHER MlC DIN 125W33 4 35 19262 lOCK WASHER M10 DIN 127W33 6 36 31t8 CAPSCREW MIr1Xl25X3C JISW33 31 1 31789 lIiASHER MI0 DIN 125W13 4 31 2 19262 LOCK WA SHER M10 DIN 121W13 4 38 31Q CAPSCREW MlrXl25X3C JISWI 4 39 21878 CLAMP HOSE 1 4 tOSE MANIFOLD TO TUBEREFER TO COOLING SYSTEM 41 24986 NAMEPLATE 1 42 SCREW 832Xl4 OVAL HEAD SS 2 43 24977 KIT COOLANT RECOVERY REF 4448 1 44 24858 CAP COOLANT RECOVERV TANK 1 45 2474 TANK COOLANT RECOVERY 1 4b 2478f STRJlP TANK MOUNTING 1 47 24906 CLAMP HOSE 2 48 2431 TUBING INCHES REQUIRED 30 43 11859 GASKET HEAD TO MANIFOLD ELBOWS AND SILENCERW50 1 50 1 24144 ELBOW MANIFOLD TO HEADENDSW50 2 5 2 24226 ELBOW MANIFOLD TO HEADCENTERWSO 1 51 1 15441 WASHER ELBOW AND SILENCEP RETAINING 4 51 2 31115 WASHER 516 FLATW5t 2 52 31758 LOCKWASHER 516W50 6 53 31760 NUT 516NFW50 6 221 ESTERBEKE 52 FLOCOi TRQLLEi 222 WESTERBEKE 52 PN NAME REMARKS QUAN 1 31115 SPR I NG FLOWCONTROLLER 1 2 24 7S GASKET MANIFOLD TO FLOWCONTROLLER 1 3 3175 WASHER FLAT 4 5 3175 LOCKlASHER 14 5 2483 STUD MANIFOLD END 5 317C UT 14C 7 3052 RETURNbE ND HOSEWHEN riATER HEA TER NOT INSTALLED 1 3 11a CLAMP HOSE 12 t 31202 tOUSIW F LOWC ONT RO LLE R 1 1 3120 rASKET ADAPTER TO FLnWCONTROLLER 1 11 312r4 DAPTER EXHAUST NIPPLE TO FLItCONTROLLER 1 12 3192 STUD 516NC 178 5 13 31 7 58 LOCK IJA SrlER 516 5 14 3175 NUT 516NC 3 15 3223t IPPLE 12NPT TO 78P HOSE 1 15 15985 ELBOW WATER INJECTEO EXHAUST 1 17 20 39 IPPLE 15NPT CLOSE 1 13 2187f CLAMP HOSE 2Q 6 19 3 J Cit 7 CLAMP 10UNT EXCHANGER TO HOUSING 2 2 24301 HOSE ELROJ 1 21 31514 CAPSCREi llC X 314 1 22 4774 HOSE WIRE INSER TED 13AID INCHES REQD Eo 23 1111 CLAMP HOSE 32 2 2ft 3 19 COOLER OIL t 25 24S74 OS WIRE INERTED 18ID INCHES REQO 3 2 24 7f t GASKET ELBOW TO FLOWCONTQOLLER 1 27 31491 ELBOiJ 2 3175 l ASHER FLAT 14 t 2j l75 2 LOCKASHER 14 2 3 31StS CAPSCREW 14NC X 1 2 31 24295 aDAPTER COOLER TO EXCHA NGER 2 5 1 LOCTI TE NTISEIZE MUST BE USED ON THREADS FOR 5 2 EXHAUST CONNECTIONS 223jSTERBEKE 52 XHaUST CONNECTION 3 WESTERBEKE 52 EXHUST CONNECTIONREI PN t A E RMRKS WAN 1 1 22923 QPPLE 1JNPT X 6 RE AR XHAUSTIJO Fl0WCCTROlLE 1 1 24 C1 tIPPU 15NPT X 8FRONT EXHAUST 1 2 3CC6 pSUU TOR PROTECTS HOSE FROM HFAT 1 3 3r 058 SPR I NG INSULATOR RETAINER 2 225 WESTERBEKE 2 COOLING SYSTEiUF PN AME REARKS QUAN 1 3223 NIPPLE 12NPT TO 78ID HOSE 2 2 3176 r IUT 5HNF 4 3 17c LrCK WASHER 516 4 1123 STUD 6 lSta23 11143 DUP GASKET SEA WATER SEA WATER PUP TO ADAPTER 4 1 1 7 3r lt ADAPTER SEA WTfR PUMP TO TIING COVER 1 t 21399 GASKET AOAPTfR TO TIMIG COVER 1 3 3175 b LOCK WA SH ER 51f 1 1 761 IUT 51ENF JAM 11 118 CLArP HOSE 12 2 12 13CeS lOSE IRE INSERTED 78ID INCHES REGD 3 13 2434 HOSE ELBOW 1 lit 2477 I IT COOLANT RECOVERY TANK 1 15 21876 CLAP HOSE 2f 4 15 247114 cst WIRE ISERTED 16ID INCHES REQD 4 17 10 11471 24G8 PETCOCt EXCHANGER HEAT 1 19 llb8 ZINC 1 2 30951 OSE OIL 27N LONG 1 21 a95k HOSE OIL 31IN LONG 1 22 1333 ELBOW 2 23 2430c HOSE ELBOW 24 2187E CLM1P HOSE 20 4 25 l1411 CLAMP HOSE 32 2 2 249 COOLER OIL 1 27 20295 ADAPTER COOLER TO EXCHANGER 2 28 3iJ47 CLAMP MOUT EXCHANGER TO HOUSING 2 29 31750 NUT 14NC 14 t 31752 LCCKWASHER 14 14 31 31CO CAPSCREW 14NC X SIP 14 3 31291 EASKET EXCHANGER END COVER 2 33 3290 COVER EXCHANGER END 31 217t CLAMP HOSE 21 2 35 2iJ74 lOSE WIRE INSERTED 13810 INCHES REQD 7 36 31580 CAPSCREW 516rF X 1 3 31 317rS LOCK IJA SIf ER 516 3 38 317c9 ASHER FLAT 516 3 39 22131 f3USHING 14NPT TO 18NPT 1 11 1 3C12 SYITCH WATER TEMPERATURE FOR ALARM 1 4 2 30C96 SWITCH WATER TEMPERATURE FOR SAFETYGENSET 1 1 24258 HOUSING UPPER THEROSTAT 1 42 32 GASKET THERMO STAT 1 3 2469 THERMOSTAT WITH BOTTOM BYPASS AND BLEED HCLE 1 44 24672 BUSHING HOUSING TO 18NPT FOR SENDR 1 5 23511 SENDER WATER TEMPERATURE 1 46 30981 HOUSING LOWER THERMOSTAT 1 47 11I CLAMP HOSE 16 48 24415 flOSE THEROSTAT HOUSING TO FRESH WATER PUP 1 49 32213 PUMP FRESH WATER 1 227 WESTERBEKE 52 COOLING SYSTERiF PN AMF QJAN 5 2112 CLAMP H0SE 2 1 51 244 fIOS ELROtl 1 52 21A78 CLAMP HOSE 2 t 1 53 2 as CAPSCREIJ NC X 12 RASS 2 54 22 85 COYER EXCHANGER END 55 13321 CRING 5S 22851 GASKET EXCHANGER END COVER 2 57 13141 CLA MP SUPPORT TUBE AD HOSE 5 3J 14 c TU3E MANIFOLD TO FRESH WATER PUMP 1 59 12292 CLAMP SUPPOR T TUPE 1 6 iJ J62 TANt SEA ATfR PUMP DRIVE 1 61 H 1 EELT ALTERNATOR AND FRESH WATER PUMP DRIVE 1 229 YDPAULIC TRANSMISSION OIL COOLER SYSTE 9 118 7 I I 6 I 230 hYDRULIC TRANSMISSION OIL CCeLER SYSTEMRtF prJ Ar1F REMARKS GUAN 1 11657 COOLER OIL 1 2 114 1 CLAP HOSEMOUNT COOL ER TO BRACKET 2 11 1 7 RACKfT OIL COOLER MOUN T ON PARAGON HYDPAULIC 1 4 121 PA crR OIL COOL ER MOUNT ON PARAGON HYCR AUlrc 2 5 1351 13RACKET OIL CCOLER MOUNT ON WA RER HYDRAULIC 1 b 1141 CLAMP HOSE 2 7 19 tS 9 HOSE INCHES REQUIRED 16 S 223u IPPLE HOSE 2 3 24 69 EL80lJ 1 11471 t t PETCOCK 1 11 1 1J ADAPTER ElBOIJWA RN ER HYDRAULIC 1 11 2 1333 rOAPTEP ELROWPARAGON HYDPAULIC 3 12 1171 lOSE INCHES RQUIRED AR 11 777 CONECTOR HOSE 2 14 11776 CONNECTOR HOSE SW I VE L 2 l5 1334t OAPTER APNER HYDRAULIC 1 16 13338 ELBOW 3NPT BRASSSTRfET 2 231 WfSTERBEKE 52 SEA WA TEP PUMP I c o N r C232 ESTER8EK 52 SEA WATER PUMPR EF PN rAME FEARKS rWAN 1 2 1 1114 If42 GASKET PUMP PUMP COt1PLfTE TO TIMING CASE 1 2 2 lSjq IOUS PJG PUr1 P BODY 1 2 Z 16112 KIT MAJOR REPAIR 1 3 181 Eo CREW 8RASPUfJlP POUSING TO CAM 4 i 1915 CA 1 11 GASKET IMPELLER COVEP 1 S 1s171 COVER IPELLER 1 7 32 Z LOCKASHER IMPLLtP 111 5CR w BRASSIpLLrF COVER 1 11 11 L PPfLLER 1 II 1 M17 AL 1 11 1 1 1 r A 1 l 12 1J7 SH T 1 2 1 1 b 14 n HHrLLR T nAF T WESTERBEKE 52 FR ES H IJ A T ER PU MD234 WESTERBEKE 52 FRESH WATER PUMPUF P IAME R01ARKS 24518 FLANGE WATER PUMP PULLFY 1 2 PLATE SEE REF 2 1 3 3K2 St4 AFT 1 4 24413 CIPCLIP 1 5 24566 REARIN 2 3236C SPtCER BEARING 7 244111 CIRCLIP 1 j 24419 PLATE DUST SEL 1 24431 SLINGER L 31 If j rUT 51fS 5 11 3175 b LCCKWASHER 51 f 12 3221 CUMP FPESH WITEP 1 13 313 GASKET 2 14 313 rLATE 1 c 2446 SE A L 1 lS t Z HPELLfR 1 7 3177 PULLEY SIGL GRuQV 17 llC ULLlY 2 ROJVE FOR 2 ELT ALTERNATOP DPIVE 1 l 31 7C lOCK WASHER 4 I 317 CAFSCREw H 1 F 1 4 2 v 3154 KIT PUMP RPLILD 1 235 WESTER8EIE 52 FU EL SYSTEM 9 i I IV 2 3 60 59 236 ESTERBEKE 2 FUEL SVS TrR tF PN fAPIIE REMARKS GJAr 1 31 1 i INJECTOR ASSEMBLY INCLUDES REF 3 THRU 9 2 312 GASKET RETUR LINE TI IIlJECTOR 4 3 HOLDER SEE REF 1 SHIM SEE REF 1 5 SPRING SEE REF 6 PUSHROD SEE RfF 1 7 SEA T NOZZLE SPRINGSEE REF 1 B 24565 I07ZLE 4 j 31r fUT LINF TO IN JECTOR 11 24454 144f4 ItASHER ASHER INJEtroR NOZZLE INJCTOR 4 4 12 30970 riASHER 4 13 3120 LINE INJECTOR RETURN 1 14 24fO r UNION COMPRfSS ION 2 15 3122 LINE INJECTOR 1 1 is 3123 LINE INJECTOR 2 1 17 3124 LINE INJECTOR 1 18 31 5 LIE INJECTJR 1 19 2440 CLAMP CHANNEL 2 2445 CLAMP INJECTOR LINES 8 21 24t1 rOlT BHJJO 22 24498 WASHER BANJO 2 2 32370 F3ANJO INJECTIOt PUrlP OUTLET 1 4 32121 LIrJE INJECTOR RETURN TO PUMP 1 25 24461 GtiSKET INJECTION PUMP TO TI MI G CAE 1 26 31862 TANG SEA ATER PUMP DRIVE 1 27 312f ASHER INJECTION PUMP 1 3 31 1 GEAR FRICTION 1 29 3121 GEAR INJECTION PUMP DRIVE 1 3 24515 KEY OODRUFF 1 l 312 PUMP I NJECTI 0 N 1 2 30159 8RACKET I NJECTI ON PUMP SUFFORT 1 33 n i ASHER FLAT 516 2 34 317rt LOCKIJASHR 516 2 35 31 7 6 rUT 516NF 2 36 CAPSCREW 13 1 37 LOCKiiJtlSHER Jr 4 33 244 CLAMP CHANNEL 4 39 UT 1 r 32 2 40 31553 CAPSCREW 516NC X 34 1 ttl 31 7e d LOCKWASfiER 516 1 42 311S 9 ASHER FLAT 516 1 43 243 CONNECTOR BANJO TO RETURN HOSE 1 44 2r9S HOSE FUEL RET UR N 24 IN LONG 1 45 15285 ADAPTER c 4S CRE IJ 132 X 12 2 47 LOCK IJA SHER 1v 2 48 13325 ClAP THROTTLE CABLE 1 43 1381 Hlfo1 THROTTLE CABLE 1 231 JESTERBEKE 1 FUEL SYSTEM 9 I I IV 2 3 60 59238 WSTERBEKE 52 FUEL SYSTEEF N rAM RP1A KS 31f LATE SIlElClR AND THROTTLE CABLE 1 51 3 29 SHER SA JJO lA 4 52 31C elT BAJJO 55 LCCKASHER H 5 UT 132 55 13S4 BALL JCINT THROT TLE CABLE 1 j 3J f 2 YOSE FUtL SUP PL Y I N LONG 1 57 3 Hb 321 DAPTEP ASHER FUEL F I L TE R TO lNPT SA JO 12 1 56 5j 243S fLEMET F UE L F I L TE P 1 6 244 FILTER FUEL ITH PRInrr PUMP 1 61 3Cl5 8RACKET FUEL FILTER 1 6 31 1 CAPSCREW 31bIF X 114 63 163 CAPSCREtJ 3ENF I 1 6 31 7C 4 LOCKIASiER R 65 17crr IASHER 8LfED SCRE w I 6S SCRFW BLEED 1 7 3171 LINE FUEL F I L TE R TO PJECTI C PUMP 1 2 3wrSTERBEKE 52 FUEL INJECTION PUMP 6 I I I I I wfSTERBEKE 52 FUEL INJECTION PUMPRtF PN fAME REMARKS QUAN 1 2lt332 SOLENOID FUEL SHUTOFF I C LtJDES REF AD 1 2 3211 SPR H FUEL SOLENOID PLUlGER 1 3 3211 PLUNGER FUEL SOLENOID l if 2433 S CRING FUEL SOL ENOID 1 5 1 31 9 SPRING GOVER NOR MAR I NE UJGPE 1 5 24f5 SPRING 1 5 2454 GASKET PUMP GOVERNOR COVfR 1 241 FUEL FILTER 1 5 8 10242 WESTRBEKE PRIARY FUEL FILTEREF PN AME REMARKS QUAN 24985 FILTER PRIMARY FUL WATER SEPARATOQ 1 2 31176 SCREW VENT AND DRAIN c 3 31175 SAL VENT AND DRAIN SCREW 2 3118 tEAD FILTER 5 3117b GASKET 31181 CONE 7 31180 POOY 1 8 31171 BOWL SEDPENT 1 31179 SEAL BOlofL SCR Ew 1 lL 311 SCREW BOWL 1 243WESTERBEKE 3G4055b6 COMMON BACK END 9t7 WSTERBEKE 3G405G525B6G COON BACK ENOEF PN PEMARKS QUN aTE ABSENCE OF A LISTING INDICATE NO PART USED ON THAT ODEL 1 1 311fj GASKET BACKPLATf TO BLCCK3t50 1 1 2 17P GtSKE T BACKPLATE TO BLOCKW60 1 2 1 23174 ASKET BACKPLATE TO BLOCKUPPERW50 1 2 2 1774 tASKET BACKPLATE TO BLCCKUPPERWO I 3 1 2 788 8ACKPLATE W305CW60 1 3 Z 23542 BACKPLATE W4rlJ52w5E 1 1611 SEAL OILW5J1N6 iJ 1 5 23173 ETaIfJfR OIL SEAL TO BACKPLATEW5 1 6 1 24722 FL HJHEEL WITH RING GEARW30 1 6 2 24723 FLYWHEEL WITH RING GEARW40 1 5 3 24724 IlYIJIIEEL WITH RING GEAR5r 1 6 If 2472 FLYWHEEL ITH RING GEARW2WS8 1 6 5 24726 FLYWHEEL WITH RING GEAPW60 7 2379 GEAR RING 1 s 1 24142 TAPlJASHER 3 1 8 2 1472 TA8WASHER W4f 1 8 3 137 TABIoIASHER W5iW6fl 1 3 3116 TABIJASHER W52W58 1 9 1 24124 IUT FLYIJHEELW3D 6 3 2 POLT X 118 GR5 5 9 3 31664 POLT X 2 R5 5 3 24411 ROLT FLYWHfELW52W58 6 3 5 1 721 eOL T FLYWHEEL w 61 1 l i 1161 fJAMPER 1 19398 DAMPER 1 L1 3 3 94 0 DAMPER BW7 1 11 2477t CftPSCREW DAMPER TO FLYWHEEL 5 12 19 l 9 OWE L HOUSING TO BACKPLATE 2 U 1 32260 flOUSIoJG FLYWHEELMOUNT Ib2025IN rTERS 1 l 2 236 lOUSING FLYWHEELTO JUNE 820BSUSE 32260 1 14 1 32 13 ISOLATOR REARW3W450W52 2 14 2 11681 ISOLATOR REARW58W6 2 Pi 176 IOTOR STARTER INCLUDIN SOLENOID 1 16 23338 SOLENOID ST RTER MO TOR 17 1602 LOCK WA SHER BRASSSOLENOID BATTERY TERMINAL 1 fUT BRASSSOLENOID BATTERY TERMINAL l Ib 16 r 1 21722 SPACER BACKPLATE TO CIRCUIT BREAKEP 8ACKET 1 2 2C 24 Jb5 eRACKET CIRCUIT BREAKER 1 C0MMUJ BACK E NO 3 23 24 25246 ESTERBEKE 3D5a525e6S COMMON BACK ENDEF PN fME REfwARKS QUAN 21 31164 lOCK WASHER 3P 3 22 31 E CAPSCREW 3fNC x 114 3 23 3165i CAPSCREt 71GNC X 1 6 24 31 7 70 LOCKWASHER 715 6 25 1 31267 ADAPTER HBln5nl15BW7 1 25 2 316 DAPTER HRW1 h V 1 3 31t ADAPTER HB 421 H9 W2 2 r 1 25 4 193c OAPTER HBWIC501C15tTO NOV BINO COWr LS 1 2S 1 317EF LOCKlrJASHER M 8 DIN 137BH3WBW 5 26 3179C lOCKWASHfR M 1 DIN 1378HBIJ15iiV 6 27 1 2 t 65 CMSCRW M 8 lq DIN 933HgWl5lC15 6 27 2 3142 CAFSCREW M8 X ttl DI N 933Bt7 6 27 3 163f CAPSCRElJ M 8 X 25 DIN 933HBtJ2HBJ22 r 6 21 4 13j2 Cl CAPSCREW M U X 2 DIN 933HA15jV 6 2d 1909 COWEL ALIGN 31267 ADAPTER TO HOUSING 2 2j l127 lOCKJASHER 58 3 31cf NUT 5SNF JAM 6 27 18 17 W 16 19 1f J J r 13 14 15 1 I I I I I I I I I I I I I I I I I I I I I I I I WESTERBEKE 5 III TER NA TOR MOUNTItF PN IAME RErlARKS QUAN 1 23954 OUNT FRONT RI GHT 1 2 31770 LOCKIriASHR 716 3 3 318 CAPSCREIrJ 71ENF 114 2 4 31771 ASHER FLAT 716 1 5 3168t CAoSCREW 11HNF X 112 1 6 3112 CAPSCR 12NC X 514 BRACKET 301e 1 6 2 12 CAPSCREW eNC X 514 BRACKET 3117 1 1 31776 LOCK IJASrlER 12 1 7 t 0 3114 30168 LOCKIJASHEP SPACER 31f 55AMP 1 1 0 c 3119 SPACER 12iJAMP 1 9 3lB2 SPACER 55AMP 1 9 2 31169 CPA CER 9nAMP 1 10 1 3J12b eRACKT AL TER NATOR 55AMP 1 1 2 31171 PRACKT ALTERNATOR 9 AMP 1 11 3163 CADSCREW 38NF X 114 3 12 1 U 4 LOCKIJASKER 38 3 13 31554 CAPSCREw 516NC X 78 1 14 3171f LOCKlJA StiER 516 1 15 31159 ASHER FLAT 51E 1 16 1112 STR AP AL TERNATO ADJUST I NG 1 17 31ce4 CAPSCREW S1NF X 2 1 18 3116 LOCK IJ ASI ER 5116 1 19 3131 SPACER 1WESTPBEKE 52 EXTRA 55 AMP ALTERNATOR wESTERBEKE 2 EXTRA 55 AYP ALTEUATORiUF PN rAME REMARKS QUAN 1 31210 eRACKET ALTERjATOR 1 I 2 31 32 CAPSCRE ANF X 112 3 17F4 LOCK twA SH ER 3f 2 4 24 tJ8 4 ALTERNATOR 55AMP 12 VDC lEG GROUND liITH RECULATOR 1 11546 PULLEY ALTERrvATOR DRIVE 1 6 3171 C CAPSCREki 12NC 214 1 7 31 7 76 lOCKWAHER 12 1 a 11135 ELT ALTERNATOR DRIVE 1 9 124 STRAP ALTERNATOQ ADJUSTING 1 10 21122 SPACER STRAP TO ALTERATCR 1 11 31c6 CAPSCREiJ 51NC t 14 1 12 31756 LOCK IrJASHE 51f 2 13 31 7 59 ASHER FLAT 16 l 31C92 CAP SCRE r 516NF X 4 1 251 ELECTRICAL SYSTEMMARINE BY KEYSWITCH SCHEMATIC DIAGRAM rZ voe iTERY a rTER ReTURN START SOL rARTCR tj WI PI NG DI AGRAM SEE NO w SENDER Ie 1 vtL 1 101FT PUMP LAR CP SoW A r wT SW fUEL SOL W8 ONLY PREHEAT SOL sEENOTfe OP SENDE Pu 12 ORNNOT USEO 252 ELECTRICL SYSTEMMARINE BY KEYSITCHhF REMARKS QJAN 1 11 l ETER 1 2 11545 GAUGE WATER TEMPERATURE 1 3 4133 GAUGE OIL PRESSURE C1LJ PSI 1 4 1 11951 SWITCH PUSHBUTTON PREHEAT 1 4 2 1931 CAP SWITCH PROTECTIVE COVER 1 5 239 VOLTMETER 12VDC NEG GROUND 1 7 314 CA8LE PANEL 1 3 1 31127 HARESS ENGINE WIRINGW3fW4W5n 1 0 2 31128 HARNESS ENGINE WIRINGW52 1 B 3 31129 HARNESS ENGINE WIRINGW5B 1 1 1 15762 OTOR STARTER 1 9 2 23336 SOLENOID STARTFOR 11f2 STARTER 1 2 11 fB3 EIEAKER CIRCUIT21 AMP 1 11 2463 SOLENOID PREHEAT 1 12 1 24 GLOWPLUG 2W8 4 12 2 24354 STRAP GLOWPLUG CONNECTINGW8 12 326 ItIRE GLOWPLUG CONNECTINGW52 1 24132 SENDER OIL PRESSURE 1 PSI 1 14 24 SOLEI40ID FUEL SHUTOFFW5258 1 15 23571 5ENDER WATER TEMPERATURE 110 NPT 16 1 2Af8 4 ALTERNATOR 55AMP NEG GROUND wITH REGULATOR 1 16 2 1154f PULLEY ALTERNATOR DRIVE 1 15 3 4579 REGULATOP 55 AMP 1 16 4 2456 GASKET ALTERNATOR TO REGULATOR 1 uS 5 llf77 LTERNATOR 12GAMP12VDC 16 11B2 REGULATOR 120AMP 1 16 7 3R CABLE REGULATOR 11682 1 16 5 I1f75 CABLE ALTERNATOR TO REGULATOR 1 16 9 117 RESISTOR 7 OHM 1 16 lli1 11674 PULLEY ALTERNATOR DRIVEW450812 1 16 11 22219 PULLEY ALTERNATOR DRIVEW58 1 1612 31107 FULLEY ALTERTOR DRIVEW52 1 1013 1121 CIAGRAP4 WIRI 12CAMP ALTERNATOR 1 11 2303 CIAGRAM WIRING lOAP RfGULATOR 1 115 3C7 ALTERNATOR 9AMP12VDC 1 1516 311fP PULLEY ALTERNATOR DRIVEW52 1 117 312u 1 CIAGRAM WIRING 9AMP ALTERNATOR 1 17 12959 KIT ALTERNATOR MOD FOR ELEC TACHOMETER 1 15 1132 KIT ALTERNATOR SUPPRESSION 1 21 31t33 SWITCH NEUTRAL SAFETY WARNER TRANSISSION 1 22 33j9 SWITCH NEUTAL SAFETY PARAGON TRANSMISSION PO 1 23 11 3 PREH EA T R MANIFOLD 4 1 24 1 14529 GLOWPLUG W3W 4 24 2 llt494 IRE GL0WPLUG CONNECTING 45 LONGW3CWC AR 25 20654 SPLITTER ALTERNATOR OUTPUTOPTIONAL 1 253 ELECTRICAL SYSTEMMARINE EGINACTrVATIO BY KEYSITCH SCHEMATIC DIAGRAM 12VOC eATTFIt ATTEAY RETURN SfAAT SOL lTARTER WIRING DIAGRAM r iO1 L 5EE NOT w 5ENDER CR rCjPT WITCH 011 PRSURE 18 AARM At R A opw r I I I I I wTSW FUEL SOL W ONLY I I I I I 1 I L PREHEAT SOL SEENOna OP 5ENDER PUA 12 ORN RNNOT USED BRN ORN eLK RED WHT 00 254 ELECTRICAL SYSTEMMARINE BY KEYSITCHEF ON AME RPARKS QUA 2S 11 Cd 1 AMMfTER t 1 J OP TI 0 1 AL 1 26 31112 IJITCH WATER 1 29 3944 WTCH OIL 1 30 1335 ALARM BUlZER 1 24777 tEYSiliITCH OFFONSTARTPUSH TO PREHET 1 32 2468 C PANEL 1 33 2ft751 fANEL ONLY 1 5J 31E 800T ALTERNATOR OUTPUT TERMINAL 1 51 1 35 CONDUIT FLEXGAR D j 3 5 I D I C HE S REQD AI 51 2 3CC6f CuNDUIT FLEXGAD 5 I D I NC HE S REQD AR 51 v 3 6 7 CONDUIT FLtXGARD j1SIDINCHES REGiO AR 255 WEST RBKE MARINE I NSTRUllnlT PA JEL N I256 wESTERBEKE MARINE INSTRUENT PA NElEF plJ NAME REAKS QJAlV 1 24E8 PANEL 1 2 3913 SCREW 1 31l COVER PANEl REAR 1 4 24 94 HOLDER lAMP 4 24947 LAMP I NSTR UMENT METERS 4 6 115415 tJETER WATER TEMP ERATURE 7 24133 E TE R OIL PRESSURE r1 O PSI i B 23o9 VOLTMETER 12 VDC NEG GROUND 1 24777 SWITCH KEY 1 2494 COVER FACEPLATE WlpjDO 1 11 3iH3 UT NYLON lOCKING 632 1 12 30Ct SPA CER NYLON J 13 2499f INDOW KEYSwITCH COVER 1 14 30 Ot SCREW NYLON 632 X 112 ASHER HEAD 1 j5 11917 PlETER TACHO MET ER HOUR 1 16 24751 PANEL FACEPLATE 1 17 314b CABLE PANEL TO ENGHE 1 18 24999 DRAWING TEMPLATE TO INSTALL PA NEL 1 257 GENERATOR COTqOLMANUAL START SITCHES WI RI NG DIAGRAM SEC IOTe rFA NCH rrlolp 4 I I W T 5ENDR I I I I I I I I LL L I 1 I oJ fUEL e SOL 1 I I I L PREHE T SOL PREHEATER ASSEMBLY 11 tAR vIew rI 11 I Pu I I I I ltD rlIfltillII 1 LTTlG H j 1 1 I I 8L o II I I I I I iIor L PRESSURE I I I 1 I 1 1SWITCH 1 I 1 I i I I I 1I I I I 1 1 I I 1 J I r i I r I I J 1 I I I I I 1 I 1 I J I 1 I I I I RIoIIOT CONTROL PANEL 258 GEERATOR CONTROLANUAL START SWITCHES EF pJ REMARKS GJAN 1 J289 ETFR HQUR 1 2 1154 CAUGE WATER TEMPERATURE 1 3 2413 AUGE OIL PRESSURE t1CO PSI 1 4 24732 SYITCH PREHEAT 1 239 VOLTMETER 12VDC NEG GROUO 1 2 4 7 2 SIJITCH START 7 3 147 CABLE PANEL 1 3 1 3117 HARNESS ENGINEW52 15KW 1 8 2 3113 HARNESS ENGINEW58 2KW 1 239r rOTOR STARTER 1 23333 OLENOID STARTFOR 23q3 STARTER 1 1 24EB3 BREAKER CIRCUIT2 AMP 1 11 2463 1 SOLENOID PREHEAT 1 12 1 24 35 GLOWPLUG W52 lSKWW5R 2rK 4 12 C 24354 STRAP GLOWPLUG 1 12 3 3236 tIRE GLOPLUG 1 13 24132 SENDER OIL PRESSURE lSC PSI 1 14 2433F SOLENOID FUEL SHUTOFFW2W58 1 15 23571 SENDER WATER TEMPERATURE 1 NPT 1 1 1 24684 lILTERNATOR 55 AMP NEG GROUND WITH REGULATOR 1 16 1154f PULLEY ALTERNATOR DRIVE 1 1 3 2419 REGULATOR 1 4 2458 GASKET ALTERNATOR TO REGULATOR 1 17 129SC KIT ALTERNATOR MOD FOR ELEC TACHOMETER 13 11532 KIT ALTERNATOR SUPPRfSSION 1 19 1 24i51 PANE L 1 lj 2 071 PANEL COMPLETE152CKW YO INCL VOLT REGULATCR 1 2J 24151 PANEL PLATE ONLY 1 21 32364 SWITCH OIL PRESSURENO 1 22 24831 PUMP ELECTRIC FUEL LIFT 1 23 1524 3 LED REMOTE CONTROL PANEL 1 24 1 13723 RESISTOR REMOTE CONTROL PANEL 1 24 2 13724 CIODE REOTE CONTROL PANEL 1 25 30G9f SWITCH WATER TEMPERATURENC 1 26 11581 AMMETER bOG6OPTIONAL 1 21 24131 SJITCH STOP 1 28 1 24943 PANEL REMOTE 1 28 2 24911 FLA TE REMOTE CONTROL PANEL 1 2 24762 BREAKER CIRCUIT8 AMP 1 5iJ 24968 DECAL GENERATOR OPERATING INSTRUCTIONS 1 51 31086 BOOT ALTERNATOR OUTPUT TERMINAL 1 52 1 3 Q 065 CormUIT FLEXGARD C35IOINCHES REQO AR 52 2 30C66 CONDUIT FLEXSARD t50IOINCHES REQO AP 52 3 31C67 CONDUIT FLEXGARO n75IOINCHES REQO AR 25 rWESTERREKE GEERATOR CONTROL PANEL WES TERB EKE GENERA TOR CONTROL PANELRLF PN fAME REMARKS QUHl L 2481 PANEL ASSEMBLY INCLUDING BOX 1 2 24 7 1 PANEL FACEPLATE 1 3 3C147 CABLE PANEL TO E NGI E 1 4 23739 PUSHING 134 HOLE S 24794 8 OX PANEL 1 b 24795 COVER PANEL BOX 1 7 SCR EJ k32 X 38 RH SS 4 6 24946 HOLDER LAfP 3 9 24947 LAMP INSTRUME NT METERS 3 l 11545 rETER WATER TE MP ERA TURr 11 J 24133 ETER SCR E1J OIL PRESSURE Cl PI 832 X 8 OVAL HC SS 1 4 13 239t VOL TMETER 12 VDC NEG GROUND 1 14 12692 ETER HOUR 1 15 24731 SIJITCP STOP 1 It 24732 SWITCH STARTPREHEAT 2 17 3231 COVER PANEL BOX WHEN FAClPLATE REMOTE tOUNT D 1 251 wESTERBEKE 2 TRANSMISfION COUPLING N co It 262 ESTERBEKE 52 TRANSMISSION COUPLINGF RErARKS GUAN 1 30951 PW GEAR 20 TO 1 1 3 1 3124 rBW GEAR MODEL 15 IE TO 1 1 2 4S31 IiBW GEAR MODEL 150 19 TO 1 1 3 3 3121 IlbWGEAR MODEL 22 27 TO 1 1 if 1 3149 pew GEAR VDRIVE 18 TO 1 1 4 2 3t42 HBW GAR VDRIVE 21 TO 1 1 1 F79 COUPLING BHBWS1COtBDRf 75 1 5 2 2366 COUPLING BWHBWSlvCBORE 06 7 5 1 2 81 COUPLING BWHBWSI00DEORE 11 1 5 4 236e COUPLING BWHBWS1DtDBORE 1125 1 2 fj COUPLING BWHBWSIOJCBORE 125 l 23 6E 4 COUPLING BUHBWSlnOOBORE 1375 1 7 2155 COUPLING BWHEWS1JtOBORE 15 1 5 8 2375 COUPLING HB VDRIVEBORE r75 1 73 7 7 COUPLING HBw VDPTVEBORE a75 1 5 l 31t COUPLING HBw VDRIVEJORE 1t 1 5 1 1 7c COUPLIfjG HBW VDRIVERORE 1125 1 5 12 2371 COUPLING BW VDRIVEBORE 125 1 5 13 23711 COUPLING H8W VDRIVEBORE 1375 1 5 14 2371 COUPLING HB VDRIVEBORE 15 1 J 2Ef COUPLING APER HYDRAULIC 5IN FLANGEPORE 1J 1 1 2687 COUPLING WARNER HYDRAULIC IN FLANGEBORE 1125 1 COUPLING ARNER HYDRAULIC IN FLANGEBORE 125 1 513 3fBC COUPLING WANER HYDRAULIC IN FLANGEBORE 1375 1 5 19 23f9 COUPLING WARNER HYDRAULIC SIN FLANGEBORE 15 1 S 1 31 Ef CAPSCREW 8NC X 114 4 6 IP61 CAPSCREtJ Ml X 2C OIN 933HBW VDRIVE 4 7 1 31764 lOCKIJASHER E 8 7 31790 lOCKirJASHER Ml DIN 137BHRW VDRIVE 4 172 rUT 8NC 4 i 1 234 SETSCREW COUPLING 71C X 1 2 23651 SETSCREW COUPING 3RNC X 34 2 SETSCREW COUPLING 38C X 1 2 1 1 11877 FLANGE FLEXIBLE qIN 1 l 2 12 6e FLNGE FLEXIBLE COUPLINGWARNER 5IN 1 11 11878 U8 FLEXIBLE COUPLINGBORE q75 1 11 11b7 fUB FLEXIBLE COUPLINGBOPE Ie 1 11 3 1188 HUP FLEXIBLE COUPLINGBORE 1125 1 11 4 18tll HUB FLEXIBLE COUPLINGBORE 125 1 J 1 5 lIBS US FLEXIBLE CUPLING90RE 137 1 11 E 1186 US FLEXIBLE COUPLINGBORE 15 1 11 7 2364 JUS FLEXIBLE COUPLINGBORE IN FLANGE 1 11 19193 IUB FLEXIBLE COUPLINGBORE 1255I FLANGE 1 1 13194 IUB FLEXIBLE COUPLINGBORE 3755IN FLANGE 1 II 1 I 191 Uti FLEXIBLE COUPLINGBORE 155IN FLNGE 1 12 31612 CAPSCREI 38NC X 234 4 fOTE SEE NEXT PAGE FOR SHIFTING SHIFT CONNECTION ON HBW WESTERBEKE SHIFT CONNECTION ON HBWREF PN AME REMARKS QJAN 1 30156 NUT PILLARMb 2 2 30161 8RACKET MOUNT SH IF TI NG CABLE TO H3J GEftrS 1 3 17b LOCK IJASH ER MEl DIN 127 2 13631 CAPSCREIJ M8 X 25 D1 N cp 5 IUT 1 32 2 6 LOCKIJASHER H 2 7 138 7 SHIM CABLE CLAMP 1 B 13325 CLAMP CABLE 1 9 CRnl 1 n32 X 5 a 2 1 19314 PALL JOINT 1 11 LOCKWASHER U 1 12 NUT 1 3 2 1 265 ESTERPEKE 1520KW GENERATOR AND BACK D266 WESTERBEKE 152KW GENERATOR AND BACK ENDREF PN rAME RERKS QUAN 1 475 CRIPTRAY 1 2 2411 RA I L 2 3 1 31114 CAPSCREW fRONT 12N C X 314 2 3 2 31721 CADSCREW REAR 12iiC X 5 24674 riASHER SNUBBING 5 1 21529 ISOLATOR FRONT 2 l Z 1523 c ISOLAT OR REAR 2 6 l 714 SPACER I SOLAT OR TO MOUNT 4 7 317 6 UT 516NC 16 B 3155 CAPSCREW 516NC X 4 IE 9 5CREW 132 X 12 2 lJ LOCKWASHER 1 11 INASHER flAT 1 2 12 31771 lliASHER FLAT 12 2 13 31776 LOCKWASHR 12 4 14 31774 UT 12NC 4 15 1 247Q tJOUNT FRONTRIGHT 15KW 1 15 2 30134 DUNT FRONTLEFT 15KtJ 1 15 3 24 7C OUNT FRONT 2CKJ 2 lb 3161 CAPSCREW 3 8C X 11 l 11 lI c OJ i ftlOTOR STARTER INCLUDING SOLENOID 1 Ib 1 Hd91 NUT 31NC JAM BRASS 1 16 2 16C LOCK WA SHER BRASS 38 1 19 23338 SOlENOI D STARTER MOTOR 1 2f1 24763 GUARD AIR DUCT 1 21 24257 HOUS HG FLYWHEEL 1 22 1 764 lOCKWASHER 38 e 23 31630 CAPSCEW 8NF X 1 fI 24 2472 t FLYWHEEL WITH RING GEAR 1 25 31166 TABWASHER 1 26 24411 eOLT FLYWHEEL 6 27 32244 ADAPTER FLYWHEEL TO GENERATOR DRIVE DISC 1 28 31164 LOCKASHER 38 8 23 316tl8 CAPSCREW 38NC X 134 8 3 3224 RIIJG CLAMPING 1 31 32246 DISC DRIVE 5 32 31759 WASHER FLAT 16 8 33 31758 LOCKWASHER 516 8 34 3155 CAPSCREIJ 516NC X 114 8 35 1 fQTE ARE PART Of FACTORY 35 2 BALAIJCINGDO NOT REMOVE 35 32247 FAN 1 37 31 7 8 lOCKWASHER 516 6 38 3155f CAPSCREW 516NC X 1 14 6 39 32238 ROTOR 1 40 32242 RECTIFIER BRIDGE 1 42 32243 8EARING 1 43 32233 WASHER BELLEVILLE 2 44 32236 STATOR 1 45 32186 PIN SPRING 1 251 WESTERBEKE GENERATOR AND BACK END 228 STERBEKE 152CKlJ GENERATOR AND BACK ENDREF PN AME R04ARKS GUN 32237 STATOQ EXCITER 1 47 32180 PI I SPF 1 48 31764 LOCK WASHER 38 12 49 316U CAPSCREI 3BNC X 114 12 51 32185 CLIP SCREEN RT AINING 16 32250 SCR fEN INLET AI R 4 02 3C253 SHR aUD INLET AIR 1 53 3221 RING RETA PHG 1 54 3223 PLUG BUTTON 3 OIA 1 5 32231 rLUG BUTTON 214 DIA 1 0 3218f CCR EW DRIVE 4 57 31762 UT 3BNC 1 0 32234 EYEBOLT 1 9 32241 SCRrE J EXHAUST AIR 4 6 31758 LOCK WASH ER 516 2 61 3153 CAPSCREw 516NY X 3 2 c2 31167 BRA CKE T PANEL MO Uj T 1 b3 31750 UT 14NC A 4 175 LOCKIA SH ER 14 B 05 19 24 ISOLA TOR PANEL MOUNT 4 b6 31764 lOCKIotiASHER 38 1 67 3183 CAPSCPEW 38JC 34 1 68 SCREw lNC X 12 3 69 31 752 lOCKWASHR 14 3 h 32251 SHROUD EXHAUST AI R 1 71 32252 SROMMET BOX TO HCUSI NG 1 12 1 32240 REGULATOR VOLTAGE fJHZ 1 12 32 4 RGULATOR VOLTAGE 51 HZ 1 n 3217 TANOOFF VOLTAGE REGULATOR MOUNT 4 74 SCR F W 14NC X 12 4 15 175 LOCKloJASHER 14 4 16 32248 8LOCK TERMINAL NUTR ALGR OJNrl 1 17 SCREW 14NF X 7B 2 10 3223 S lOX 1 17 COVER INCL IN REF 52 dO SCR EW 1032 4 81 LOCKWASHEP Hi 02 1 3875 fENERA TOR 1 02 2 32235 tOUSIfG STATOR 1 63 3229C STRAP ER OUND GENSET TO PAIL 1 84 32291 STRAP GROUND PANEL TO GENSET 1 WESTEREKE 5 MISCELLANEOUSR EF PN IAME REMARKS QUAN 1 1 32 j5 2 KIT A SPARE PARTS 1 1 Z 32 5 KIT B SPARE PARTSEXTENCED CRUISING 1 2 1 32 C 1 GASKET SET UPPER 1 2 2 32 v82 GASKET SET COMPLETE 1 3 11592 PUMP HANDTO PUMP LUBE OIL FROM SUMP 1 1 24 99 ILTfR PRIMARY FUEL 1 2 22SE SEPARATOR WATERFUEL 1 5 13174 IIIUFFLER HYDRO HUSH WATER LIFT 1 b 1511 STRAINER SEA WATER 1 7 24117 KIT KEOTE FRESH ATEP SURGE TANK 1 b 1 17232 KIT MORSE CABLE HYDRAULIC 1 2 2 17252 IT MORSE CABLE hYDRAULIC 1 9 1375 e PA INT REDAEROSOL SPRAY CAN 1 1 12169 LINE FLEXIBLE EXHAUST 112 X 12 1 11 2151 FILTER REMOTE LU3E OIL 1 12 2654 SPLITTER ALTERNATOR OUTPUT 1 13 3 n 7E HARIESS 15 FOOT PANEL EXTENSION 1 1 1 3209 SWITCH GENERATOR SHIPSHORE15KW3 WJE 1 14 2 32010 SWITCH GENERATOR SHIPSHORE15K2 WIRE 1 270

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I do not sell or share any user data or anything else for that matter. The only personal information I save is in the site log which has a line for each page view which includes the IP address your browser sends in the header as well as which page you requested. I use this to block hackers and other bad actors. I do not use this raw data to create profiles on users. I periodically delete the log files. If you are subject to CCPA, Google ads on this site will not be based on your past behavior so you will likely not see an ad for a lawn mower just because you looked for one at a big box website. I do not believe this site is subject to CCPA but I am doing what I can to follow the guidelines anyway.
Disclaimer:
The information on this web site has not been checked for accuracy. It is for entertainment purposes only and should be independently verified before using for any other reason. There are five sources. 1) Documents and manuals from a variety of sources. These have not been checked for accuracy and in many cases have not even been read by anyone associated with L-36.com. I have no idea of they are useful or accurate, I leave that to the reader. 2) Articles others have written and submitted. If you have questions on these, please contact the author. 3) Articles that represent my personal opinions. These are intended to promote thought and for entertainment. These are not intended to be fact, they are my opinions. 4) Small programs that generate result presented on a web page. Like any computer program, these may and in some cases do have errors. Almost all of these also make simplifying assumptions so they are not totally accurate even if there are no errors. Please verify all results. 5) Weather information is from numerous of sources and is presented automatically. It is not checked for accuracy either by anyone at L-36.com or by the source which is typically the US Government. See the NOAA web site for their disclaimer. Finally, tide and current data on this site is from 2007 and 2008 data bases, which may contain even older data. Changes in harbors due to building or dredging change tides and currents and for that reason many of the locations presented are no longer supported by newer data bases. For example, there is very little tidal current data in newer data bases so current data is likely wrong to some extent. This data is NOT FOR NAVIGATION. See the XTide disclaimer for details. In addition, tide and current are influenced by storms, river flow, and other factors beyond the ability of any predictive program.