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Raymarine S1000 Autopilot Installation Instructions 87040 5



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      SmartPilot
S1000 Autopilot
 Installation Guide
        Document Number: 87040-5
                 Date: March 2007
Welcome to the Raymarine S1000 Autopilot
Congratulations on having bought a Raymarine S1000 Autopilot. This state-of-the-art
product is specifically designed to be easily integrated with your boat's steering system, and
enable you to automatically control the steering.

  S1000 Autopilot System

                                                                             Existing hydraulic steering system


                      S100 REMOTE
                                        S100 Remote
                        MODE




                 STANDBY        PILOT




                                               Course
                                               computer


     GPS input

     The S1000 requires
     GPS data (SeaTalk or
     NMEA compatible),                                                                                  Autopilot
                                                                    Pump control                        pump
     to operate correctly

                                                                     Alarm signal                          Safety
                                                                                                           alarm    D7501-1




The S1000 Autopilot is intended for use in:
· HC5345, HC5347, HC5348, and HC5358 SeaStar steering systems.
· Systems with HC4600, HC4645, HC4647, HC4648, and HC4658, BayStar steering rams.
· Systems with Hynautic K6 steering rams.




                                              SeaTalk® is a Registered Trademark of Raymarine
                                         SeaStar® is a Registered Trademark of Teleflex Incorporated
                                                BayStar is a Trademark of Teleflex Incorporated
                               NMEA® is a Registered Trademark of the National Marine Electronics Assocociation
                                       All other trademarks used in this document are acknowledged.
                                                © Copyright Raymarine UK Limited 2006
S1000 Autopilot Installation Guide                                                      1



 Installation overview


         Connect the autopilot pump
    1.   to your existing steering system.
         Page 9




    2.   Bleed the steering system.
         Page 12




    3.   Secure the autopilot pump.
         Page 16




    4.   Fit the course computer.
         Page 17




    5.   Fit miscellaneous items
         Page 18
                                                          In-line
                                         S100 Remote   power switch   Safety alarm




    6.   Make electrical connections
         Page 21




    7.   Carry out post installation checks
         Page 28
                                                                                     D7583-1
2                                                          S1000 Autopilot Installation Guide

This guide
Before starting to install your S1000 Autopilot, please take time to read this guide. In particu-
lar, please take note of the safety and electromagnetic compatibility (EMC) information at the
end of this guide.
          WARNING:
          This product must be installed and operated in accordance with the
          Raymarine instructions provided. Failure to observe this could
          result in personal injury, damage to the boat and/or poor product
          performance.
The installation procedures are described in a rational sequence, but because of variations in
boat design, space available etc, you may need to adapt the sequence to suit your particular
circumstances.
Before you start fitting your S1000 Autopilot, we recommend you:
· Unpack your S1000 Autopilot and check that all parts are present.
· Plan your S1000 Autopilot installation so that you fit the components in the best possible
   locations.

Important note
The S1000 Autopilot must receive position information from a suitable GPS in
order to function correctly. GPS systems compatible with SeaTalk or NMEA or
both, are suitable. If you need advice as to which GPS to use, please contact
your Raymarine dealer.
S1000 Autopilot Installation Guide                                                                                                  3


What you need

 Parts supplied


                                                                 Elbow fitting, x 4


                                     Autopilot Pump             Straight fitting x 2

                            Anti-vibration mounts x 2
                                                                   'T' fitting x 2




                                                                                            High pressure     Low pressure
                                                                                           steering hoses      transparent
                                                                                                 (x 2)        bleeding hose


                                                                Nitrile gloves
                                                                                         Wrench 12 mm AF x 19 mm AF


                                                                                                 Drill 3.4 mm

                        Course Computer
                                                           Safety alarm


          S100 REMOTE




            MODE




     STANDBY        PILOT
                                                                                 Drain cups   Fill cups
                                                        Belt clip assembly
        S100 Remote & 2 x cradles                                                                           1 pint (0.5 liter)
                                                                                                             hydraulic fluid
                                                                                     Connector block
                                         Lanyard




                                                                                       Power cable




                                                                                        Data cable
    Miscellaneous                       In-line power                     Ferrite
                                                                                                                                 D7330-2




      cable ties                            switch
4                                          S1000 Autopilot Installation Guide


    Tools & materials required


                                             Pencil
                          Screwdriver,
                          No. 2 Pozidriv     Countersink
                                             bit

                Drill
                         Screwdriver,        Screwdriver,
                         medium,             small,
                                                               Absorbent,
                         flat blade          flat blade




                                                                               D7331-1
                                                            disposable wipes
S1000 Autopilot Installation Guide                                                                   5


Planning
In order to make the installation as trouble free as possible, we strongly recommend you
spend adequate time planning the best locations for your autopilot components. This is
particularly important when considering the position of the autopilot pump, as hydraulic
hoses are supplied in fixed lengths, so there are some limitations on the positioning of the
autopilot pump with respect to the boat's helm pump.
If you have internet access, please view the installation video on line at www.raymarine.com.
Before you disturb your hydraulic steering system, we strongly recommend that you consult
the manufacturer and read the steering system manuals.

   Locating the course computer

            5°    5°              5°       5°                    5°   5°            5°     5°




                                       At least 3 ft (1 meter)
                                                                                                D7552-1
6                                                                  S1000 Autopilot Installation Guide


    Locating autopilot pump
                    Autopilot pump to be lower
                    than helm pump.




    Provide protection                                             Install in a dry location.
    from physical
    damage.
                                         Res
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                                                              Po
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                                                                                                 R es
                                                                                         Bleed




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    Do not fit in engine compartments, near
    fuel tanks or in any other area where fuel
    vapor is likely.



    No sharp bends, kinks or
    chafing of tube.




    Mount pump location either
    horizontally or with connector end up.
    Do not mount pump with connector
                                                                                                                            D7350-1




    end down.
S1000 Autopilot Installation Guide                                                                        7



 Using the hydraulic hoses

   Three, pre-assembled hydraulic hoses are supplied. Two of these are dark-colored, high
   pressure steering hoses and the third is a transparent low-pressure hose.

   The transparent hose is intended to help you check for air bubbles when bleeding the
   system and must be used only to connect the autopilot pump reservoir to the lower
   connector on the helm pump. It must NOT be used anywhere else in the system.




                                                            Bleed
                                                         S




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                                     Bleed
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                                  S




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                                                                         Po
                                                                                                D7553-2
8                                                        S1000 Autopilot Installation Guide


    Sealing hydraulic joints
    CAUTION:
    Do not use sealing tape on any part of a hydraulic system, as this can
    disintegrate and the resulting particles can cause blockages in the
    hydraulic system.


    Tapered thread




    Thread for hose                  Do not apply sealant to
    connection                       hose connection thread.

    Note: The hydraulic fittings supplied with the autopilot pump have sealant pre-
    applied to the tapered threads. You only need to apply sealant to any extra joints




                                                                                                D7545-1
    you may obtain. The recommended sealant for doing this, is Loctite 542.



    Installing tapered thread fittings
    1.   Hand tighten                 2.   CAUTION:
                                           Do not exceed 13 ft/lbs
                                           (17.6 Nm) torque.



                                                                               1.5 turns



                                      From hand tight, use a wrench to tighten the joint a
                                      further 1.5 turns. This should make it leakproof.

    3.   CAUTION:
         Do not exceed 13 ft/lbs (17.6 Nm) torque.
         DO NOT EXCEED 2.5 TURNS in total, from
         hand tight.




                                  To change the orientation of the joint to align it with the
                                  hose, further tighten the joint, to a maximum of one
                                  further turn, until the joint is facing the required
                                                                                                D7546-1




                                  direction.
S1000 Autopilot Installation Guide                                                                      9


Installation procedures
1. Connecting the autopilot pump
             O




  Connecting the autopilot pump, sheet 1
           WARNING:
           Do not allow hydraulic fluid to come into contact with your skin.
           Wear the protective nitrile gloves provided when working with
           hydraulic fluid.

           WARNING:
           A sudden release of pressure from a hydraulic system could result in
           personal injury. Before disconnecting any part of a hydraulic
           steering system, safely release any pressure in accordance with the
           manufacturer's instructions.
           WARNING:
           The autopilot pump is not suitable for use in the vicinity of
           engines, fuel tanks or in any other area where fuel vapor is likely
           to be present.
           CAUTION:
           Do not use the transparent hose for connecting any part of the
           steering system other than between the autopilot pump reservoir
           and the lower connector on the helm pump.

   1. Secure the required hydraulic joints       2. Connect the hydraulic hoses to the
      (elbow or straight) into the autopilot        autopilot pump. Ensure the transparent
      pump, as described under Installing           hose is connected to the reservoir
      tapered thread fittings.                      connector.

                                                  Starboard                              Reservoir
                                                  connector                              connector


                                                                                 Bleed
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                                                  Port
                                                  connector
                                                                                                     D7345-1
10                                                             S1000 Autopilot Installation Guide
                 0




     Connecting the autopilot pump, sheet 2
     3. Set steering to dead ahead                 4. Remove & retain the helm pump
          and do not move it until                    breather cap.
          instructed.




     5. Remove & retain the plug from the
          helm pump lower connector, and           6. Label the port ram hose to aid future
          drain the fluid into one of the cups        reassembly, then disconnect both ram
          provided. Discard the drained fluid in      hoses & straight connectors from the
          accordance with local regulations.          helm pump.




     7.   Using the Installing tapered thread fittings
          procedure, fit 'T' connectors to the helm pump
          port and starboard connectors, and a straight
          connector to the helm pump lower connector.
                                                                                               D7483-1
                                                                                               D7483-2
S1000 Autopilot Installation Guide                                                                              11



  Connecting the autopilot pump, sheet 3

  8. Connect hydraulic steering hoses from              9.   Re-connect the ram hoses to the
     autopilot pump Port and Starboard                       appropriate helm pump 'T' connectors.
     connectors to the Port and Starboard
     connectors on the helm pump, so that
     Port connects to Port, and Starboard
     connects to Starboard .




                                                                                                  to steering
                                                                                                  ram




                                                                                          Bleed




                                                                                       S
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  10. Connect the transparent hose from autopilot pump reservoir hose to the
       straight connector at the helm pump lower connector.




                                                      This completes the connection of
                                                                  the autopilot pump.
                                                       Now bleed the steering system.
                                             Bleed
                                       S




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                                                                                                                D7484-2
12                                                                           S1000 Autopilot Installation Guide

2. Bleeding the steering system
            WARNING:
            Do not allow hydraulic fluid to come into contact with your
            skin. Wear the protective nitrile gloves provided when
            working with hydraulic fluid.
Connecting the autopilot pump will introduce air into the steering system, making it feel
`spongy' and `lumpy' to operate. To return the steering system to smooth operation, use the
procedure given here to bleed the air from the system.

  Bleed procedure, sheet 1
      1. Top up the helm pump with hydraulic fluid.




     2. Loosen the autopilot
        pump bleed screw 2 full
        turns.
                                                                     Bleed
                                                                  S




                                                                  Res
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                                                                                                             D7336-1
S1000 Autopilot Installation Guide                                                    13



  Bleed procedure, sheet 2
   3. Using a suitable screwdriver, turn the
      autopilot pump shaft so that the flat on the
      shaft is toward the PORT side of the pump.




   4. SLOWLY turn the wheel counter-clockwise and observe
      the bubbles in the transparent tube. Keep the helm
      pump reservoir topped up while doing this. Keep
      turning the wheel counter-clockwise until there are no
      more bubbles i.e. so the hydraulic fluid in the
      transparent tube is clear.




                                        Bleed                                 Bleed
                                     S




                                                                           S




                                     Res                                   Res
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                                                                                      D7339-2
14                                                           S1000 Autopilot Installation Guide


 Bleed procedure, sheet 3

     5. Using  a suitable screwdriver, turn the autopilot
        pump shaft so that the flat on the shaft is toward
        the starboard (STBD) side of the pump.




     6. SLOWLY turn the wheel clockwise and observe the bubbles
        in the transparent tube. Keep the helm pump reservoir
        topped up while doing this. Keep turning the wheel
        counter-clockwise until there are no more bubbles i.e. so
        the hydraulic fluid in the transparent tube is clear.




                                          Bleed                                         Bleed
                                       S




                                                                                     S




                                       Res                                           Res
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                                                                                                D7337-2
S1000 Autopilot Installation Guide                                                               15



  Bleed procedure, sheet 4
   7. Top up the hydraulic fluid.
                                                                           Correct fluid level




                                                                              Helm pump




   8. Turn the autopilot pump bleed screw, fully clockwise, and hand-tighten it.




                                                                 Bleed
                                                              S




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   9. Replace the helm pump breather cap.




                                                                       This completes the
                                                                         bleed procedure.
                                                                    Now secure the pump.
                                                                                                 D7486-1
16                                                                   S1000 Autopilot Installation Guide

3. Securing the pump

 Securing the pump

     1.   Place the pump at the intended                      2.   Drill two 1/8" (3.4 mm) pilot holes
          location and mark holes for the                          for the fixing screws.
          fixing screws.




                                        Bleed
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     3.   Countersink the pilot holes to prevent              4.   Slide the anti-vibration mounts onto
          damage to the mounting surface.                          the pump bracket feet, then secure
                                                                   the pump with the screws provided.




                                                                                                Bleed
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                                                  When the autopilot pump is
                                                secure, fit the course computer.
                                                                                                          D7488-2
S1000 Autopilot Installation Guide                                                       17


4. Fitting the course computer

   Securing course computer
   1. Mark holes for fixing screws.             2. Drill two 1/8" (3.4 mm) pilot holes
                                                   for fixing screws.




   3. Countersink the pilot holes to prevent    4. Partially screw in the screws provided,
      damage to the mounting surface.              then slot the course computer onto the
                                                   screws, and tighten screws.




                                      The course computer is now secure.
                                                                                             D7338-1
18                                                      S1000 Autopilot Installation Guide

5. Fitting miscellaneous items
 Safety alarm
     Locating




     Securing
     1. Mark holes for fixing screws.            2. Drill two 1/8" (3.4 mm) pilot holes.




     3. Countersink the pilot holes to prevent   4. Secure the safety alarm with the
        damage to the mounting surface.             screws provided.




                                                                                             D7607-1




 Fitting batteries in S100 Remote




                                                     2 x AAA batteries (supplied).

                                                     When replacing, use only high-quality
                                                     alkaline, AAA size batteries.
                                                                                               D7504-2
S1000 Autopilot Installation Guide                                                   19



  Fitting S100 Remote cradle
  At fixed position                      On belt clip
  1. Mark holes for the fixing screws.   1.




  2. Drill three 1/8" (3.4 mm) pilot
     holes for the fixing screws.


                                         2.


                                                                        3.

  3. Countersink the pilot holes to
     prevent damage to the mounting
     surface.                                                                   ck
                                                                             Cli




  4. Secure the cradle.                       To separate cradle from clip
                                                                                     D7683-1
20                                                   S1000 Autopilot Installation Guide


     In-line power switch
     Locating
      Fit the in-line power switch in a
      readily-accessible location.




      Securing

      1.                                  2.

                                               Cut 11/16" (18 mm)




                                                                    1/ inch(5 mm)
                                                                      5
                                                                         maximum


                                                          Ensure the protrusion on the
                                                          switch barrel goes fully into
     3.                                                   the mounting hole.




     4.                        5.
                                                                                          D7591-1




             [




                     When all items have been fitted,
                     connect up the system electrics.
S1000 Autopilot Installation Guide                                                           21


6. Electrical connections
Overview

  Summary
            WARNING:
            Before making electrical connections to any part of the S1000
            system, ensure the power source for the system is switched off.

         Course Computer

                                                                   Bleed




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                                                                                 Autopilot
                                                                                 Pump




                                RF ground
                                                See Diagram A


                                                See Diagram B

                             In-line power switch




                                                                           See Diagram B


    Data                       NMEA Spur                                   See Diagram C
    cable                                                                    & Diagram D


                                     Alarm
                                                                           See Diagram C


                                 SeaTalk
                                                                           See Diagram C
                                                                                             D7522-1
22                                                            S1000 Autopilot Installation Guide

Connecting wires
When you need to join wires, use the either the supplied Scotchlock connectors or terminal
block, as appropriate.
Note: Scotchlock connectors are suitable for joining thin, data wires. They are NOT suitable for
connecting the safety alarm.




                                                                                                   D7547-1
S1000 Autopilot Grounding
The S1000 Autopilot system requires an RF ground connection to be made, to ensure
complete conformance with the EU regulations requirements AFTER installation. The RF
ground connection is also essential to maintain the electromagnetic performance of the
system in all installations, regardless of local regulations requirements (world wide).
Failure to provide an RF ground when the S1000 Autopilot is installed could result in a
degraded electromagnetic performance and may affect the operation of the system.
The recommended MINIMUM requirement for an RF ground lead is:
· Flat, tinned copper braid, 0.25 inch (6.5 mm) width minimum. Equivalent stranded wire
  diameter 0.16 inch (4 mm)
S1000 Autopilot Installation Guide                                                             23



  Diagram A: Connecting RF ground - preferred method
                                                             Course computer




                                S1000 Autopilot


                                          0191O
                                Product Code: A18107

                                                                      POWER     PUMP
                                FCC ID PJ5S1000
                                IC: 4069B-S1000
                                Raymarine Ltd
                                Portsmouth PO3 5TD England




 If the boat does not have a ground plate, use the alternative method
 shown in the following diagram, to connect the RF ground.




                                                                 Boat hull

                      RF Ground Plate

 Alternative method
  Note: Use this method of connecting the  terminal, ONLY if the boat does
  not have an RF grounding plate.
  When using this method, do NOT connect the   terminal to any other point.
                                                             Course computer




                                S1000 Autopilot


                                          0191O
                                Product Code: A18107
                                Product Code: A18107

                                                                      POWER     PUMP
                                FCC ID PJ5S1000
                                IC: 4069B-S1000
                                Raymarine Ltd
                                Portsmouth PO3 5TD England




                                                                    Now connect the power &
                                                                         the autopilot pump.
                                                                                               D7539-2
24                                                                 S1000 Autopilot Installation Guide


 Diagram B: Connecting power & autopilot pump
                                            Course computer




                    S1000 Autopilot


                              0191O
                    Product Code: A18107

                                                         POWER        PUMP
                    FCC ID PJ5S1000
                    IC: 4069B-S1000
                    Raymarine Ltd
                    Portsmouth PO3 5TD England




                                                                  Brown   Blue
                                              Integral
                                             10 A fuse                       Integral
                                                                             ferrite

                            Black                          Red




     12 V
     Power supply                                                                Autopilot pump

                                   In-line
                                power switch




                                                                 Now make the necessary
                                                                 Data Cable connections.
                                                                                                   D7541-1
S1000 Autopilot Installation Guide                                                                      25



  Diagram C: Connecting the Data Cable
                Course Computer
                                              GPS requirement
                                              The S1000 must receive GPS information to
                                              function correctly. Use the Data Cable supplied,
                                              to connect the Course Computer to a GPS, using
                                              either of the following methods:
                                              1. To a Raymarine GPS via SeaTalk connections.
                                              2. To a Raymarine GPS via NMEA spur.
                                              3. To a non-Raymarine GPS via NMEA spur.


                                                                           NMEA connector (not
  Clip ferrite to                                                          supplied), from GPS
  Data Cable,
  as close to             NMEA Spur
  the connector
  as possible
                          When connecting NMEA data from an external source, always
                          connect via the NMEA spur on the Data Cable. Do NOT connect
                          NMEA data from an external source directly to the connector on
                          the Course Computer.
           Data
           cable          For details of the NMEA Spur
                          connections, refer to Diagram D
                          Each time power is applied to an S1000 Autopilot connected to a
                          Raymarine GPS (via NMEA or SeaTalk), the S1000 will set the GPS
                          filtering to WEAK.

                                       Connector
                              Purple     block   Red
                                                                                          Safety
                              White                 Black                                 alarm

                              Yellow: SeaTalk Data
                              Red: SeaTalk +12 V
                                                                                          SeaTalk
                              Black: SeaTalk 0 V
                         If you want to connect to an external SeaTalk system, ensure each of these
                         SeaTalk wires connects to the wire of the same color in the external system.


                    When you have completed the electrical connections,
                              secure the wires at the Course Computer.
                                                                                                        D7549-1
26                                                           S1000 Autopilot Installation Guide


     Diagram D: NMEA connections

         Course Computer

                                          Using with Raymarine GPS
                                          If a Raymarine GPS (such as the Raystar 120 or 125)
                                          is to be connected to the S1000 Autopilot via NMEA,
                                          the NMEA in and out, +ve and -ve lines must all be
                                          correctly connected.
                                          Each time power is applied to an S1000 Autopilot
                                          connected to a Raymarine GPS (via NMEA or SeaTalk),
                                          the S1000 will set the GPS filtering to WEAK.



                                                   NMEA                                 Pin 1
                                                   Connector                            Pin 2
                       NMEA Spur
                                                                                        Pin 3
                                                                                        Pin 5

                                 CAUTION:
                                 Before making any changes to the Data Cable,
      Data                       disconnect it from the Course Computer.
      cable
                                 If it is more convenient to connect the NMEA spur to the GPS
                                 without using the NMEA connector, you can remove the
                                 connector and prepare the cable end as appropriate for your
                                 preferred method of connection. Refer to the wire identification
                                 table below, as necessary
                                 Wire       Pin            NMEA signal       Connection at
                                 color      number         at S1000          3rd party GPS
                                 Brown      1              -- ve out         NMEA --ve receive
                                 Green      2              +ve out           NMEA +ve receive
                                 Orange     3              +ve in            NMEA +ve transmit
                                 Blue       5              -- ve in          NMEA --ve transmit


              SeaTalk & safety
                  alarm                When you have completed the electrical
                connections               connections, secure the wires at the
                (see Diagram C)                             Course Computer.
                                                                                                    D7596-1
S1000 Autopilot Installation Guide                                                          27



 Secure wires
                      Course Computer




                 POWER        PUMP




                                                                                            D7551-1
This completes the installation procedure. Now carry out the Post installation procedures
(below).
28                                                             S1000 Autopilot Installation Guide

7. Post installation
When you have completed the installation of your S1000 Autopilot, use the following
procedures to:
· First carry out the Manual checks below, to check the the steering operation and check
   the system for leaks, then
· Carry out the Autopilot checks & setup procedures below, to check the autopilot operates
   the steering in the correct direction, and to set up the autopilot correctly.

Manual checks
With autopilot power off, turn the wheel from hard over port, to hard over starboard. If the
steering operates satisfactorily and turns in the correct direction, proceed with the other post
installation checks.
If the steering feels uneven and/or less responsive than it was before you installed your S1000
Autopilot, you may need to bleed the entire steering system. To do this, use the purge
procedure at the following web address:
http://www.seastarsteering.com/OUTBOARD/oboard.htm?../FILL_PURGE/FillPurge.htm&1


  Check for leaks (sheet 1)


     1. Ensure all hydraulic joints are secure, then turn
        the wheel to port. When the hard over point is
        reached, continue turning to port to pressurize the
        port lines, until the safety valve releases. At this
        point, the fluid in the port lines will be at
        maximum pressure and the wheel has a 'lumpy'
        feel when turned further to port.



     2. With the port lines at maximum pressure, check
        the port lines for leaks, paying particular
        attention to the joints.
        If a leak occurs, turn the wheel to starboard to
        release the pressure, then repair the leak and
        repeat steps 1 & 2.


                              Continue on sheet 2
                                                                                               D7502-1
S1000 Autopilot Installation Guide                                                               29



  Check for leaks (sheet 2)

   3. Turn the wheel to starboard, and when the hard
        over point is reached, continue turning to
        starboard to pressurize the starboard lines, until
        the safety valve releases. At this point, the fluid in
        the starboard line will be at maximum pressure
        and the wheel has a 'lumpy' feel when turned
        further to starboard.



   4. With the starboard lines at maximum pressure,
        check the starboard lines for leaks, paying
        particular attention to the joints.
        If a leak occurs, turn the wheel to port to release
        the pressure, then repair the leak and repeat
        steps 3 & 4.


   5. After 24 hours, re-check the steering system to
        ensure there are still no hydraulic fluid leaks.




                                                                                                 D7550-1
Autopilot checks & setup
            WARNING:
            Before switching on power to the course computer, make
            sure that personnel are clear of the steering gear and
            outboard motor(s), and that the boat is securely moored.
1. Switch on power to the S1000 system.
2. Carry out the Checking direction of turn procedure (below).

  Checking direction of turn - sheet 1

   Before casting off, check that the S1000 operates the boat's steering system in the correct
   direction:

   1.    At the S100 Remote, hold down STANDBY for 2                      SETUP
         seconds, to enter Setup mode.


                                      Continue on sheet 2
                                                                                                 D7704-1
30                                                          S1000 Autopilot Installation Guide


 Checking direction of turn - sheet 2
     2.   Hold down < and > in turn, and as each of these is pressed, ensure that the outboard
          motor(s) turn(s) to give the correct direction of steer.




     3.   If the outboard motor(s) does/do not move correctly, DO NOT USE THE BOAT. At the
          S100 Remote, hold down STANDBY for 2 seconds to leave Setup mode and return to
          Standby mode, then check that the S1000 components have been installed correctly. In
          particular, check that the autopilot pump wiring and hydraulics are connected
          correctly.




                                                                                                 D7705-2
S1000 Autopilot Installation Guide                                        31


Specifications
System
   Approved by: FCC (USA), CE (Europe), IC (Canada)
Autopilot pump
  Current consumption: 4 A at 100 psi (69 kP), 7 A at 500 psi (3449 kP)
  Dimensions: 6.5 in (165 mm) x 2.5 in (65 mm) x 3.2 in (82 mm)
  Weight: 3 lbs (1.4 kg)
Course computer
  Voltage: 10 V dc to 16 V dc
  Current consumption: 4 A nominal, with autopilot pump running
  Dimensions: 6.5 in (165 mm) x 6.7 in (170 mm) x 1.73 in (44 mm)
  Data In/Out: SeaTalk, NMEA 0183
S100 Remote
   Voltage: 3 V, supplied by two internal, `AAA' batteries.
   Dimensions: S100 Remote only: 101 mm x 60.5 mm x 35 mm
                Remote in cradle:103 mm x 66 mm x 44 mm
   Waterproofing: IPX 6 and IPX 7
Hydraulic fittings
  Tapered thread: ¼ NPT (National Pipe Thread)
  Hose connection thread: 9/16 UNEF (Unified Extra Fine)
Hydraulic fluid
  Recommended Type: SeaStar/BayStar Marine Steering Fluid
  Other suitable Types: Texaco HO15
                        Shell Aero 4
                        Esso Univis N15
                        Chevron Aviation Fluid A
                        Mobil Aero HFA
                        Fluids meeting MIL H5606 specifications
32                                                                    S1000 Autopilot Installation Guide

General Information
Safety notices
            WARNING: Product installation & operation
            This equipment must be installed and operated in accordance with the Raymarine
            instructions provided. Failure to do so could result in personal injury, damage to
            your boat and/or poor product performance.
            WARNING: Electrical safety
            Make sure you have switched off the power supply before you start installing this
            product.

Information
To the best of our knowledge, the information in this guide was correct when it went to press. However, Raymarine
cannot accept liability for any inaccuracies or omissions it may contain.
In addition, our policy of continuous product improvement may change specifications without notice. Therefore,
Raymarine cannot accept liability for any differences between the product and this guide.

EMC Installation Guidelines
All Raymarine equipment and accessories are designed to the best industry standards for use in the recreational
marine environment.
Their design and manufacture conforms to the appropriate Electromagnetic Compatibility (EMC) standards, but
correct installation is required to ensure that performance is not compromised. Although every effort has been taken
to ensure that they will perform under all conditions, it is important to understand what factors could affect the
operation of the product.
The guidelines given here describe the conditions for optimum EMC performance, but it is recognized that it may not
be possible to meet all of these conditions in all situations. To ensure the best possible conditions for EMC
performance within the constraints imposed by any location, always ensure the maximum separation possible
between different items of electrical equipment.
For optimum EMC performance, it is recommended that wherever possible:
· Raymarine equipment and cables connected to it are:
     · At least 3 ft (1 m) from any equipment transmitting or cables carrying radio signals e.g. VHF radios, cables
          and antennas. In the case of SSB radios, the distance should be increased to 7 ft (2 m).
     · More than 7 ft (2 m) from the path of a radar beam. A radar beam can normally be assumed to spread 20
          degrees above and below the radiating element.
· The equipment is supplied from a separate battery from that used for engine start. Voltage drops below 10 V in
     the power supply to our products, and starter motor transients, can cause the equipment to reset. This will not
     damage the equipment, but may cause the loss of some information and may change the operating mode.
· Raymarine specified cables are used. Cutting and rejoining these cables can compromise EMC performance and
     must be avoided unless doing so is detailed in the installation manual.
· If a suppression ferrite is attached to a cable, this ferrite should not be removed. If the ferrite needs to be
     removed during installation it must be reassembled in the same position.
S1000 Autopilot Installation Guide                                                                             33

Suppression Ferrites
The following illustration shows typical cable suppression ferrites used with Raymarine equipment. Always use the
ferrites supplied by Raymarine.




                                                                                                     D3548-6



Connections to Other Equipment
If your Raymarine equipment is to be connected to other equipment using a cable not supplied by Raymarine, a
suppression ferrite MUST always be attached to the cable near the Raymarine unit.
  34                                                    S1000 Autopilot Installation Guide




Raymarine UK Ltd,           Raymarine Inc,
Quay Point,                 21, Manchester Street,
Northarbour Road            Merrimack,
Portsmouth,                 New Hampshire 03054-4801,
Hampshire PO6 3TD,
                            USA.
United Kingdom.
                            Tel: +1 603.881.5200
Tel: +44 (0) 23 9269 3611
                            Fax: +1 603.864.4756
Fax: +44 (0) 23 9269 4642
www.raymarine.com           www.raymarine.com


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