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Kohler Generators 8 10 12.5 C And E



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     Service PartsMarine Generator Sets                Models                 8C                 8E                10C                10E              125C              125E           TP5413 501c                                                    Table of                                                                   1Numbering System Significance                                                1Illustrations                                                                   1How to Find Part Numbers                                                     1Hardware References                                                         1Specification Number Index                                                    2Group 1 Gaskets and Seals                                                   4Group 2 Cylinder Block                                                       5Group 3 Cylinder Head and Valves                                             6Group 4 Front Cover Assembly                                                7Group 5 Camshaft and Valve Control                                           8Group 5 Camshaft and Valve Control                                           9Group 6 Crankshaft and Piston                                               10Group 6 Crankshaft and Piston                                               11Group 7 Flywheel and Clutch                                                 12Group 8 Oil Pump and Pan                                                   13Group 9 Fan and Water Pump                                                14Group 10 Intake Manifold                                                    15Group 12 Ignition Module and Spark Plugs                                     15Group 101 Air Intake                                                        16Group 103 Fuel System                                                     17Group 104 Cooling System                                                   18Group 105 Engine                                                          22Group 107 Nameplate and Decals                                            26Group 108 Oil Pressure Switches                                             28Group 109 Skid and Plant Mounting                                           29Group 110 Water Temperature Switches                                       30Group 112 Starter                                                           31Group 201 Generator and Mounting                                           32Group 301 Controller and Mounting                                           34Group 01 Literature                                                         36Accessories                                                                 37Appendix A Abbreviations                                                   A1Appendix B Common Hardware Application Guidelines                          A3Appendix C General Torque Specifications                                     A4Appendix D Common Hardware Identification                                  A5Appendix E Common Hardware List                                          A6                                                  manual lists service replacement parts for                             How to Find Part Numbers8125 kW generator sets                                                                  Use the following steps to locate a service replacementAt the time of print this manual applied to the generator         partset specification spec numbers listed in  Number Index On occasion this manual                 1 Locate the generator set nameplate to identify themay apply to specs not listed in the Specification                     generator set spec numberNumber Index                                                       2 Locate a second generator set nameplate  in this publication represents data available              accessories to identify installed modules Onat the time of print Kohler Co reserves the right to                 some models the accessory nameplate is mountedchange this publication and the products represented                   inside the generator junction boxwithout notice and without any obligation or liability              3 Turn to the Specification Number Index Thewhatsoever                                                            first column lists the generator set spec numbersThis manual includes the following main sections                      The headings identify the groups of parts that make                                                                       up the generator setTable of Contents Lists the sections of the manual                                                                    4 Identify the group most likely to include  and other information sections                         service part numberContains introductory material about part  and hardware                                        5 Find the group variation number at the                                                                       intersection of the spec number row and the  Number Index Lists the generator set                    column Note the variation numberspecs and groups                                                                    6 Page forward to locate the group identified inGroup Parts Lists List the part numbers of parts in the               step 4 or find the appropriate page in the Table ofgroups                                                                ContentsKit Sections List modules and accessories and their                7 Find the part on the illustration and note the itemparts                                                                 number of the part or find the part description in                                                                       the parts listAppendices       Include Abbreviations CommonHardware Application Guidelines General Torque                     8 Select the part number that corresponds  Common Hardware Identification and                    your group variation The first column lists theCommon Hardware List                                                  illustration item number         Find the variation                                                  xin004002         identified in the Specification Number Index or the      Numbering System Significance                                    module number found on the generator set                                                                       nameplate in the appropriate column on the rightThis manual uses the following numbering systems                      side of the parts list table Find the quantity used  Number The product identification                       the intersection of the item number row and thenumber located on the generator set nameplate Spec                    variation column A blank space at the  break down into groups                                        means the  does not use that part                                                                       numberGroup Number A unique number representing a parts                                                                   xin004005group needed to assemble a generator set function For                          Hardware  Group 101 is the Air Intake group                                                                  Many common hardware items do not appear in partsVariation or Module Number A group might have                    manuals or will appear as common hardware entries Aseveral variations Each variation performs the same              common hardware entry lists the size of the  with different parts lists For example a 50 Hz         For example an item that appears as  alternator and a 60 Hz generator alternator             3816 in the text means that the piece is 3816 sizeboth perform the same function however with different           Obtain common hardware locally or if contacting theparts Each difference requires a group variation or              factory use the Common Hardware List in the appendixmodule number                                                    to identify the common hardware part number andPart Number The part number identifies an individual             specifications See Common Hardware  subassembly component or accessory kit               Guidelines in the appendix for mating hardware                                                 xin004003a   instructions                     Illustrations                                Some hardware items require a specific size or  or explodedview drawings best                    other characteristic In that case use the part  the widest range of variations accompany             listed in the textmost groups in this manual Illustrations do not depict all       When replacing hardware do not substitute  and may not show all parts Do not use                    grade hardware Replacement hardware grade  for assembly or disassembly instructions           be equal to or better than the grade of the                                                  xin004004    manufacturers original hardware Use the Common                                                                  Hardware List in the appendix to identify the common                                                                  hardware hardness                                                                                                                      501                                                                                                                   1                        Specification Number IndexGroup TitleGroup No       1   2   3   4      5     6     7   8   9   10   12Spec No                        Variation Number     8C8E    PA110302   1   1   1   1      1     1     1   1   1   1    1    PA110303   3   3   1   1      1     3     3   3   1   1    1    PA110305   3   3   1   1      1     3     3   3   1   1    1    PA110306   3   3   1   1      1     3     3   3   1   1    1    PA110307   3   3   1   1      1     3     3   3   1   1    1    PA110308   3   3   1   1      1     3     3   3   1   1    1    PA110309   3   3   1   1      1     3     3   3   1   1    1    PA110310   3   3   1   1      1     3     3   3   1   1    1    PA110311   2   2   2   1      2     2     2   2   1   1    1    PA110312   2   2   2   1      2     2     2   2   1   1    1GM17772GA1     2   2   2   1      2     2     2   2   1   1    1    10C10E    PA110105   1   1   1   1      1     1     1   1   1   1    1    PA110106   1   1   1   1      1     1     1   1   1   1    1    PA110109   1   1   1   1      1     1     1   1   1   1    1    PA110110   3   3   1   1      1     3     3   3   1   1    1    PA110111   3   3   1   1      1     3     3   3   1   1    1    PA110112   3   3   1   1      1     3     3   3   1   1    1    PA110113   3   3   1   1      1     3     3   3   1   1    1    PA110114   2   2   2   1      2     2     2   2   1   1    1GM17772GA2     2   2   2   1      2     2     2   2   1   1    1125C125E    PA110205   2   2   2   1      2     2     2   2   1   1    1    PA110206   2   2   2   1      2     2     2   2   1   1    1    PA110209   2   2   2   1      2     2     2   2   1   1    1    PA110210   2   2   2   1      2     2     2   2   1   1    1    PA110211   2   2   2   1      2     2     2   2   1   1    1    PA110212   2   2   2   1      2     2     2   2   1   1    1GM17772GA3     2   2   2   1      2     2     2   2   1   1    12                                                                    TP5413 501                                 Specification Number Index          Group Title          Group No        101   103   104   105   107   108   109    110   112   201   301   701          Spec No                                 Variation Number                8C8E               PA110302    2     4    7     20    13     1     3      2    2      3    18    10               PA110303    2     4    7     23    17                                                                    3      2    2      3    19    10               PA110305    2     4    7     23    26                                                                    3      2    2      3    19    10               PA110306    2     4    17    28    26                                                                    3      2    2      3    24    10               PA110307    6     12   18    31    28                                                                   16      2    2     32    26    11               PA110308    6     12   19    31    28                                                                   16      2    2     32    27    11               PA110309    6     17   19    31    30                                                                   16      2    2     32    27    11               PA110310    6     17   18    31    30                                                                   16      2    2     32    26    11               PA110311    6     17   19    32    48                                                                   16      2    2     32    27    11               PA110312    6     17   18    32    48                                                                   16      2    2     32    26    11           GM17772GA1      6    GR4   18    GR1   48                                                                   16      2    2     32    GR2   11               10C10E               PA110105    2     4    7      5     2     1     3      2    2      7     3    10               PA110106    2     4    11    20    13     1     3      2    2      7    14    10               PA110109    2     4    11    20    13     1     3      2    2      7    16    10               PA110110    2     4    7     23    17                                                                    3      2    2      7    19    10               PA110111    2     4    7     23    26                                                                    3      2    2      7    19    10               PA110112    6     12   18    29    28                                                                   16      2    2     33    26    11               PA110113    6     17   18    29    30                                                                   16      2    2     33    26    11               PA110114    6     17   18    33    48                                                                   16      2    2     33    26    11           GM17772GA2      6    GR4   18    GR1   48                                                                   16      2    2     33    GR2   11           125C125E               PA110205    2     4    7      6    11     1     4      2    2      4     4    10               PA110206    2     4    7     19    14     1     4      2    2      4    15    10               PA110209    2     4    7     19    14     1     4      2    2      4    17    10               PA110210    2     4    7     19    27                                                                    4      2    2      4    17    10               PA110211    6     12   18    30    29                                                                   15      2    2     31    25    11               PA110212    6     17   18    30    31                                                                   15      2    2     31    25    11           GM17772GA3      6    GR4   18    GR1   48                                                                   15      2    2     31    GR3   11TP5413 501                                                                                        3Group 1 Gaskets and Seals                                                                     Upper and Lower Engine Gasket Kits Items 2 and 3                                                                     do not include Items 49                                                                     Upper Gasket Kit does not include a cylinder head gasket                                                                     Order cylinder head gasket separately from Group 3                                                            Quantity                                                       Variation Number    Item   Part Number            Description          1       2      3     1          224704   Engine gasket kit complete   1              1     1          224705   Engine gasket kit complete          1     2          224706   Engine gasket kit upper      1              1     2          224707   Engine gasket kit upper             1     3 224704   279143   Engine gasket kit lower      1              1     3          279145   Engine gasket kit lower             1     4          246058   Gasket fuel pump             1      1       1     5          224773   Gasket water pump            1      1       1     6          279112   Seal front cover             1      1       1     7          224722   Gasket front cover           1      1       1     8          224748   Gasket rear retainer         1     8          224749   Gasket rear retainer                1       1     9          224782   Seal crankshaft rear         1     9          276192   Seal crankshaft rear                1       14                                                                                                                 TP5413 501                                                                             Group 2 Cylinder Block                                                                                                          Quantity                                                                                                     Variation Number                 Item     Part Number                               Description                      1       2      3                    1         276194        Block cylinder basic                                                 1                    1         224718        Block cylinder basic                                         1                    1         224717        Block cylinder basic                                  1                    2         224719        Block cylinder includes crank pistons rings etc   1                    2         276195        Block cylinder includes crank pistons rings etc                  1                    2         224720        Block cylinder includes crank pistons rings etc          1                    3         279188        Plug 416 mm                                            2      2       2                    4         279187        Plug 51 mm                                              1      1       1                    5                      Plug 14 NPT                                            3      3       3                    6                      Plug 14 NPT                                            1      1       1                    7         279214        Plug ball oil gallery                                 1      1       1                    8         279193        Adapter                                                  1      1       1                    9         224726        Liner cylinder                                          4              4                    9         224727        Liner cylinder                                                 4                   10         279173        Bolt main bearing cap                                   6     10      10                   11         224716        Transducer speed sensor                                1      1       1                   12                      Screw M6 x 14                                           1      1       1                   13         276456        Switch oil pressure                                     1      1       1                Common hardware procure locallyTP5413 501                                                                                                            5Group 3 Cylinder Head and Valves                                                               Quantity                                                          Variation Number    Item   Part Number               Description             1          2      1      GM24858     Cylinder head assembly                       1      1      224723      Cylinder head assembly              1      2      224724      Gasket cylinder head               1      2      224725      Gasket cylinder head                        1      3      224731      Bolt cylinder head                10       10      4      224791      Dowel cylinder head to block       2        2      5      224755      Valve intake standard             4      5      224757      Valve intake standard                      4      5      224756      Valve intake 040 oversized       4      5      224758      Valve intake 040 oversized                4      6      224754      Valve exhaust standard            4        4      6      224753      Valve exhaust 040 oversized      4        4      7      224759      Spring valve                       8        8      8      224709      Seal valve stem                    8        8      9      224770      Retainer                            8        8     10      224708      Lock valve spring                 16       16     11      224762      Cover rocker arm                   1        1     12      279084      Gasket rocker arm cover            1        1     13      224789      Screw rocker coverhead            4        4     14                 Washer flat 6 mm                  4        4     15      279188      Plug 416 mm                       1        1     16      279115      Cap oil breather                  1        1     17      224730      Insert exhaust valve seat          4        4     18      224728      Insert intake valve seat           4     18      224729      Insert intake valve seat                    4     19      224794      Hose PCV                           1        16                                                                            TP5413 501                       Group 4 Front Cover Assembly                                                                         Quantity                                                                    Variation Number                Item     Part Number                 Description       1                  1         224721        Cover and seal assembly      1                  2         224722        Gasket front cover          1                  3         279111        Seal front cover            1                  4                      Bolt M6 x 45                1                  5                      Bolt M6 x 40                3                  6                      Bolt M6 x 18                4                  7                      Washer split lock B6       8                Common hardware procure locallyTP5413 501                                                                           7Group 5 Camshaft and Valve Control8                                     TP5413 501                 Group 5 Camshaft and Valve Control                                                                                       Quantity                                                                                  Variation Number                 Item     Part Number                   Description                  1          2                    1         224739        Camshaft                                 1                    1         224740        Camshaft                                          1                    2         279155        Bearing std ID std OD                1        1                    2         279156        Bearing standard ID 0020 OD           1        1                    3         279157        Bearing standard ID standard OD        1        1                    3         279158        Bearing standard ID 0020 OD           1        1                    4         279157        Bearing standard ID standard OD        1        1                    4         279158        Bearing standard ID 0020 OD           1        1                    5         279152        Pin dowel                               1        1                    6         279160        Plate thrust                            1        1                    7         279153        Retainer                                 1        1                    8                      Bolt M6 x 16                            2        2                    9         279067        Sprocket camshaft                       1        1                   10         279154        Retainer                                 1        1                   11                      Bolt M8 x 16                            2        2                   12         279159        Chain                                    1        1                   13         279171        Tensioner                                1        1                   14                      Bolt M6 x 55                            1        1                   15                      Bolt M6 x 16                            1        1                   16                      Washer 14 split lock                   2        2                   17         279092        Arm tensioner                           1        1                   18         279172        Pin                                      1        1                   19         224752        Tappet standard                         8        8                   20         224761        Rod push valve                          8        8                   21         224760        Arm valve rocker right with screw      4        4                   21         224771        Arm valve rocker left with screw       4        4                   22         279163        Screw selflocking                      8        8                   23         279081        Support rocker arm shaft                4        4                   24                      Washer B10 x 20 x 25                   4        4                   25         224788        Bolt rocker support                     4        4                   26         279164        Spring locating                         3        3                   27         279091        Rocker arm shaft assembly                1        1                   28         279170        Plug rocker arm shaft 11 mm            2        2                   29         279085        Washer spring                           2        2                   30         279048        Washer flat                             2        2                   31         279055        Pin cotter 23 mm                      2        2                Common hardware procure locallyTP5413 501                                                                                      9Group 6 Crankshaft and Piston10                               TP5413 501                                                     Group 6 Crankshaft and Piston                                                                                                              Quantity                                                                                                         Variation Number                 Item      Part Number                            Description                            1       2      3                    1          224741         Crankshaft assembly                                         1                    1          224742         Crankshaft assembly                                                   1    1                    2          224743         Main bearing upper half standard OD standard ID          3         5    5                    2          276193         Main bearing lower half standard OD standard ID          3         5    5                    2          224744         Main bearing standard OD 0005 undersized ID               3         5    5                    2          224745         Main bearing standard OD 0010 undersized ID               3         5    5                    2          224746         Main bearing standard OD 0020 undersized ID               3         5    5                    2          224747         Main standard OD 0030 undersized ID                       3         5    5                    3          224768         Washer main bearing standard                              2         2    2                    3          224769         Washer main bearing 0015 oversized                       2         2    2                    4          224701         Pulley crankshaft                                          1         1    1                    5                        Bolt                                      1         1    1                    6                        Washer  B12                              1         1    1                    7          279112         Seal timing cover                                          1         1    1                    8          279189         Slinger oil                                                1         1    1                    9          279161         Sprocket                                                    1         1    1                   10          279169         Key woodruff                                               1         1    1                   11          224749         Gasket rear retainer                                                 1    1                   11          224748         Gasket rear retainer                                       1                   12          279142         Rear retainer assembly bearing                                        1    1                   12          279093         Rear retainer assembly                                      1                   13          276192         Seal crankshaft rear                                                 1    1                   13          224782         Seal crankshaft rear                                       1                   14                        Washer lock B8                                            4         4    4                   15                        Bolt M8 x 20                                               4         4    4                   16          224735         Piston assembly standard                                             4                   16          224732         Piston assembly standard                                   4              4                   16          224736         Piston assembly 0020 oversized                                      4                   16          224733         Piston assembly 0020 oversized                            4              4                   16          224737         Piston assembly 0040 oversized                                      4                   16          224734         Piston assembly 0040 oversized                            4              4                   17          276437         Ring set standard                                                    4                   17          276434         Ring set standard                                          4              4                   17          276438         Ring set 0020 oversized                                             4                   17          276435         Ring set 0020 oversized                                   4              4                   17          276439         Ring set 0040 oversized                                             4                   17          276436         Ring set 0040 oversized                                   4              4                   18          276440         Connecting rod assembly see note below                    4         4    4                   19          224738         Bolt connecting rod                                        8         8    8                   20          276441         Bearing connecting rod standard                           8         8    8                   20          276442         Bearing connecting rod 0001 undersized                   8         8    8                   20          276443         Bearing connecting rod 0020 undersized                   8         8    8                   20          276444         Bearing connecting rod 0030 undersized                   8         8    8                   21          276445         Pin connecting rod                                         8         8    8                Common hardware procure locally               Note Verify correct part number of connecting rod with the engine serial number through Ford Motor CoTP5413 501                                                                                                                 11Group 7 Flywheel and Clutch                                                              Quantity                                                         Variation Number Item    Part Number              Description            1       2      3     1     224750      Flywheel and ring gear assembly   1     1     224751      Flywheel and ring gear assembly          1       1     2     279190      Gear ring                        1      1       1     3     224780      Bolt M10 x 225                  5      6       6     4     224779      Dowel                             3      3       3     5     224792      Dowel flywheel and crankshaft    1      1       1     6     279053      Dowel                             2      2       212                                                                          TP5413 501                                                                       Group 8 Oil Pump and Pan                                                                                                                      Quantity                                                                                                                 Variation Number               Item   Part Number                                Description                                     1       2      3                 1      279191      Pump oil                                                                    1      1       1                 2      224790      Bolt                                                                         3      3       3                 3      224787      Washer lock B8                                                             3      3       3                 4      224764      Gasket oil pump                                                             1      1       1                 5      224763      Oil pickup tube assembly                                                     1      1       1                 6      279178      Rotor and shaft                                                              1      1       1                 7      279050      Seal cover plate                                                            1      1       1                 8      279165      Gear oil pump                                                               1      1       1                 9      279060      Pin drive gear                                                              1      1       1                10      279168      Plunger oil pump                                                            1      1       1                11      279167      Spring                                                                       1      1       1                12      279166      Plug                                                                         1      1       1                13      244766      Indicator oil level                                                         1      1       1224766          14      224767      Tube oil level                                                              1      1       1                15      326817      Filter oil short replaces filter 279218 which prohibits battery removal   1      1       1                16      279087      Pan oil                                                                     1                16      279141      Pan oil                                                                            1       1                17                 Bolt oil pan M6 x 14                                                       18    18      18                18                 Washer lock 14                                                            18    18      18                19      279143      Kit oil pan gasket                                                           1                19      279145      Kit oil pan gasket                                                                 1       1                20      224784      Plug oil drain                                                              1      1       1                21      224785      Gasket oil drain plug                                                       1      1       1TP5413 501                                                                                                                        13Group 9 Fan and Water Pump     End of     pump casting                                                                  275 in 6985 mm or                                                                  300 in 7620 mm      Impeller           Additional cooling system components are listed in           Group 104 Cooling System                                                                                           Quantity                                                                                           Variation                                                                                           Number Item      Part Number                             Description                                 1     1        254810          Connection exhaust manifold 90                                1     2        279180          Gasket connector                                                1     3        224772          Pump water 300 in see chart below                           1     3        326618          Pump water 275 in see chart below                           1     4        224773          Gasket water pump                                               1     5                       Bolt M6 x 40 front cover and water pump to block              3 Common hardware procure locallyOrder service kit number 224300 when replacing the water pump on the                                                                                    Generator Spec     Generator  set specifications listed in the chart below kit includes pump224722 Models not listed in the chart use water pump part number                     Number          Number Prior To224772 or 326618 as a replacement depending on the length of the pump         PA110302                    286315Measure the water pump to determine the correct part number See figure                  286315above for measuring points                                                              29564814                                                                                                                        TP5413 501                                                                         Group 10 Intake Manifold                                                  Quantity                                                                       NOTE See Group 101 and Group 104 for                                                  Variation                                                                             additional manifold components                                                  NumberItem Part Number              Description             1 1   See Group 101    Gasket intake manifold        1 2                   Bolt M8 x 25                  6 3   224786           Sensor water temperature      1 4   See Group 101    Manifold intake               1                                         Group 12 Ignition Module and Spark Plugs       See Group 105 Engine for       additional ignition components                                                                                                                Quantity                                                                                                               Variation     Note Order different part numbers for                                                                     Number     units with engine build date later than          Item     Part Number                Description          1      1998 See PB95                    1        224710        Coil and bracket assembly     1     Click here                                          2                     Screw M8 x 14                3                                                          3        224713        Wire spark plug 1           1                                                          4        224711        Wire spark plug 2           1                                                          5        224712        Wire spark plug 3           1                                                          6        224714        Wire spark plug 4           1                                                          7        224793        Separator ignition wire      1                                                          8        224715        Separator ignition wire      1                                                          9                     Screw M4 x 10                1                                                         10        224703        Spark plug                    4                                                     Common hardware procure locallyTP5413 501                                                                                                               15Group 101 Air Intake                                                        4                                               1            5           7                                                                    6                                                                        2                                                                        8                                                                        3                                                    Quantity                                                    Variation                                                    Number Item    Part Number          Description           2       6     1      X2765    Nut wing 832              3           3     2      X5013    Screw 1032 x 12           2           2     3      246067     Gasket intake manifold      1           1     4      249900     Arrester flame              1           1     5      249915     Manifold intake             1           1     6      249918     Silencer                     1           1     7      249928     Cover air intake silencer   1           1     8      249954     Bracket silencer            1           116                                                                          TP5413 501                                                                                  Group 103 Fuel System                               3                                   8                           7                    16                                                                                                                                   1                           3                                   9                                                                                                                                       4                                               18                           10                           14                                       15        18 19                                                                                                                                       17                                                          11               20                                                                                                             12                    21                                                                   2                                   5     Items not shown 6 13                                                                                                                     Quantity                                                                                                                Variation Number                    Item       Part Number                             Description                            4     12     17  GR4                     1             A344520     Carburetor assembly see chart below                          1          1        1        1                     2             X40075     Spacer 1332 x 58 x 1964                                     2          2        2        2                     3             X42618     Clamp hose 78                                               2          2        2        2                     4             X43138     Terminal pushon 14 M                                       1          1        1        1                     5             X5091      Adapter pipe 14 F x 18 M                                   1          1        1                     6             X5191      Plug 18 NPT pipe plastic not shown                        1          1        1                     6             X51910     Plug 14 NPT pipe plastic not shown                                                     1                     7             X62511     Hose 58 ID x 12 in                                          1          1        1                     7             X62513     Hose                                                                                        1                     8             X7011      Nut hex 1032                                                 1          1        1        1                     9             246071       Lever assembly throttle                                       1          1        1        1                    10             249433       Filter fuel                                                   1          1        1                    10             267987       Filter fuel 14 in NPT                                                                   1                    11             249902       Bracket fuel pump                                             1          1        1        1                    12             249931       Gasket carburetor                                             1          1        1        1                    13             249979       Tee 1164 ID hose choke vacuum junction not shown          1                    14             267428       Elbow 45 street 18 NPT                                     1          1        1        1                    14             337553       Connector hose                                                                             1                    15             278490       Pump fuel                                                     1          1        1        1                    16             X194       Washer lock 10 split                                        2          2        2        2                    17             X12528     Screw 51618 x 3                                             2          2        2        2                    18             X62387     Screw 3816 x 2 12                                          1          1        1        1                    19             X623817    Screw 3816 x 2 14                                          1          1        1        1                    20             X4656      Screw 1420 x 12                                            2          2        2        2                    21             X2572      Washer plain                                                  2          2        2        2                                                                                                     Carburetor Repair Parts                                                                                               Kit Description          Kit Number                                                                                         Choke repair                                  249695                                                                                         Carburetor repair includes                 229370                                                                                         Antidieseling solenoid                       229377                                                                                         Gasket carburetor                           249931                                                                                         Gasket thermo case                          344252TP5413 501                                                                                                                                    17Group 104 Cooling System                                                                                                         38     To intake manifold                                                                                                               43                                                                                                        40        57                            51                                                                                                                                       48                                         4                                                                                                                                                                   44          11                                                               53                                               49                               45                                                                                                                                                      46                                                                                                                                                 47                                                                          See Group 2                       60                                                                                                                                  50                          8                                                                        12                                                7                                                       35                                                                                     54                                        58                                    8                                                                                                                    8                                                                                                                                                 3 54                                                                                      23                            59        36                                                                 9                                                       2761                                                                                                 24                                             52                              10                                                                        39                                                                                                                  19                          26                                                            19                     9                                                                                         34                                   35                                      20                                                                                          22                                                              28                                                   22                           14                                                                 9                        56                                                    29                                                                           25                                      See Group 2 Original Ford cover                                         56                                                                        relocated to this position                                                                 30                                                                                                                                                51                                                                 9                                                                                                   7                                                                                               8                                                                                                                                            2        15       42                                   32                                                                                              31                                                                                     8                                                           21                                        33                                      1                                                                                                   10                                              17                                                             6          55                                                                      5                                                  37                            3                                                                                         16                                                        8                                                                                                             818                                                                                                                                                           TP5413 501                                                                 Group 104 Cooling System                                                                                         Quantity                                                                                    Variation Number               Item      Part Number                   Description             7   11       17     18   19                1     X21110              Elbow street                      1   1       1                1     X21519              Elbow pipe                                            1    1                1     X2176               Nipple pipe not shown                               1    1                2     X28439              Grommet                            3   3       3       3    3                3     X31224              Hose                               1   1       1       1    1                4     GM13756               Hose                               1   1       1       1    1                5     X3803               Connector hose                    2   2       2       2    2                6     X39116              Connector hose                    1   1       1       1    1                7     X39126              Connector 90                     3   3       2       3    2                8     X4263               Clamp hose                        8   8       8       8    8                9     X4268               Clamp hose                        8   8       8       8    8               10     X4269               Clamp hose                        3   3       3       3    3               11     X5822               Connector hose                    2   2       2       2    2               12     M9330601660         Screw hex cap M61 x 16 mm       3   3       3       3    3               13     M9330803060         Screw hex cap M8125 x 30 mm    2   2       2       2    2               14     M9310812060         Screw hex cap M8125 x 120 mm   8   8       8       8    8               15     M9330801660         Screw hex cap M8125 x 16 mm    1   1       1       1    1               16     X65124              Hose                               1   1       1       1    1               17     X67222              Clamp insulated                   1   1       1       1    1               18     X7510               Plug pipe 38 not shown        1   1       1       1    1               19     X7548               Plug pipe 1 in brass            2   2       2       2    2               20     X7549               Plug pipe 34 in brass          1   1       1       1    1               21     229330                Screw wing                        3   3       3       3    3               22     229963                Gasket water outlet               2   2       2       2    2               23     241311                Neck 50 440 01                    1   1       1       1    1               24     246060                Gasket exhaust manifold           4   4       4       4    4               25     246062                Cap                                1   1       1       1    1               26     249814                Hose molded                       1   1       1       1    1               27     249823                Hose molded                       1   1       1       1    1               28     249904                Tube mixing                       1   1       1       1    1               29     249905                Gasket exhaust                    1   1       1       1    1               30     249906                Hose molded                       2   2       2       2    2               31     249908                Hose molded                       1   1       1       1    1               32     249929                Exchanger heat                    1   1       1       1    1               32     229545                Gasket end cap                    1   1       1       1    1               32     GM17054               Cover separator assembly          1   1       1       1    1               33     267928                Zinc anode 14 NPT                1   1       1       1    1               34     249930                Thermostat                         1   1       1       1    1               35     249942                Cover thermostat                  2   2       2       2    2               36     249960                Bracket seawater pump             1   1       1       1    1               37     249987                Bracket heat exchanger            1   1       1       1    1               38     249989                Belt V                            1   1       1       1    1               39     256979                Manifold exhaust                  1   1       1       1    1               40     260091                Pulley water pump                 1   1       1       1    1               42     249955                Bracket belt guard                    1       1            1               42     326799                Bracket belt guard                1                   1               43     See chart next page   Pump seawater                     1   1       1       1    1               44     See chart next page   Cover plate                        1   1       1       1    1               45     See chart next page   Gasket                             1   1       1       1    1               46     See chart next page   Impeller                           1   1       1       1    1               47     See chart next page   Ball bearing                       1   1       1       1    1               48     See chart next page   Housing                            1   1       1       1    1               49     See chart next page   Pulley                             1   1       1       1    1               50     See chart next page   Drive shaft                        1   1       1       1    1               51     229052                Guard belt                        1   1       1               51     344259                Guard belt                                            1    1               52     X3215               Hose                                   1               52     344581                Hose molded                       1           1       1    1               54     229980                Cap manifold                      1   1       1       1    1               55     X46516              Screw 1420 x 075               1   1       1       1    1               56     X1255               Screw 51618 x 100              1   1       2       2    2               57     X39127              Connector 90                                 1            1               57     X39126              Connector 90                     1   1               1               58     X3912               Connector hose                    1   1       1       1    1               59     X1253               Screw 51618 x 075              1   1       1       1    1               60     X12523              Screw 51618 x 062              1   1       1       1    1               61     249396                Bottle overflow                   1   1       1       1    1TP5413 501                                                                                                 19Group 104 Cooling System continued                                       Seawater Pump Component Parts                                                                       Part Number                                                                     Serial Numbers                                               Serial Numbers        296899 through          Serial Numbers Item              Description                296898 and before          409896             409897 and above   43    Seawater pump         Includes the following                   267373                  344089                344371   44    Cover plate                               NA                     344306                344306   45    Gasket                                    252475                  344584                344584   46    Impeller kit includes gasket             229955                  229826                229826   47    Ball bearing                              NA                     344043                344043   48    Housing                                   NA                     344585                344585   49    Pulley                                    NA                     344606                NA   50    Drive shaft                               NA                     344587                344587   51    Seal                                      NA                     GM16865               NA       Plug plastic 38 in not shown        NA                     344107                344107       Key not shown                           NA                     GM17702               NA Replacement pump does not include a pulley Order pulley part number 344606 if neededNA Not available20                                                                                                             TP5413 501               NotesTP5413 501           21Group 105 Engine                                               10                                                      12     59                                                                                           43                                 5                                     30                         7                                                     62                   32      31                                                                          61                                                20           33                                                                      60                                                           28                                                                                                                      42                     29                                                                                        14                                                                     13                                          41                                          46                  34                                     23                    26                                                          24                                 3                                                 9                                                                                   57                                                                                                  52                                                                                                                 37                                                                    25                                                                                                                      17                                                          39      1                                                                                                            17                                                           27                                          18                                                                         36                  44                       35           10                                                          54                            53                   48                                          2    56                                                                                                             8                                                                          6                                                                                             22                     19                                                                 54                                                     55                                                                                                                 40                                                                    48          47     16                                                                                   56 49                See Group 301 for electronic governor controller               222                                                                                                           TP5413 501                                                                                     Group 105 Engine                                                                                            Quantity                Part                                                                   Variation Number     Item      Number                      Description                   5   6   19 20 23 28 29 30 31 32 33          GR1      1     B260090        Engine assembly Ford VSG413                       1                   1       1   1      1     A246239        Engine assembly Ford VSG411               1      1     A246240        Engine assembly Ford VSG413                   1      1     A260089        Engine assembly Ford VSG411                           1      1     B229525        Engine assembly Ford VSG411                               1   1   1       1      1     C260090        Engine assembly Ford VSG413                                                             1      2     X1019         Nut elastic 1032                          2   2   2   2   2   2   2   2   2   2   2     2      3     X2210         Washer lock 38                            1   1   1   1   1   1   1   1   1   1   1     1      4     X2839         Terminal                                     1   1   1       1       1   1           1     1      5     X2842         Grommet 1 58                               1   1   1   1   1   1   1   1   1   1   1     1      6     X35279        Stud                                         1   1   1   1   1   1   1   1   1   1   1     1      7     X3803         Connector hose                              1   1   1   1   1   1   1   1   1   1   1     1      7     X5552         Fitting elbow 18 x 18 in street                                                       1      8     X40037        Spacer                                       3   3   3   3   3   3   3   3   3   3   3     3      9     X4263         Clamp hose 121 1332                     2   2   2   2   2   2   2   2   2   2   2     2     10     X4269         Clamp hose                                  3   3   3   3   3   3   3   3   3   3   3     3     11     X4683         Tie cable nylon                             2   2   2   2   2   2   2   2   2   2   2     2     12     X501          Screw RHM 1032                            5   5   5   5   5   5   5   5   5   5   5     5     13     X503          Screw RHM 1024                            2   2   2   2   2   2   2   2   2   2   2     2     14     X5056         Screw RHM 1032 x 1                        2   2   2   2       2       2   2   2         2     15     X506          Screw RHM 1032 x 3                        1   1   1   1   1   1   1   1   1   1   1     1     16     X5115         Screw RHM 832                             1   1   1   1   1   1   1   1   1   1   1     1     17     M9311004060   Screw hex cap                               3   3   3   3   3   3   3   3   3   3   3     3     18     M9311005060   Screw hex cap                               2   2   2   2   2   2   2   2   2   2   2     2     19     X6513         Hose rubber 38 x 18 in                   1   1   1   1   1   1   1   1   1   1   1     1     20     X65113        Hose rubber 38 x 18 in                   1   1     20     226365          Hose molded                                         1   1   1   1   1   1   1   1   1     1     21     246053          Hose choke vacuum cut to required length   1   1   1   1   1   1     22     229398          Support engine                              1   1   1   1   1   1   1   1   1   1   1     1     23     246054          Cap assembly oil fill                       1   1   1   1   1   1   1   1   1   1   1     1     24     246057          Tube oil fill                               1   1   1   1   1   1   1   1   1   1   1     1     25     246058          Gasket fuel pump                            1   1   1   1   1   1   1   1   1   1   1     1     26     246063          Cap oil fill tube                           1   1   1   1   1   1   1   1   1   1   1     1     27     246064          Pin dowel                                   2   2   2   2   2   2   2   2   2   2   2     2     28     GM17891         Kit ignition module service                 1   1   1   1           1   1   1   1   1     1     29     249911          Harness engine wiring                       1   1     29     246277          Harness engine wiring                               1   1   1   1   1   1           1     1     29     344018          Harness engine wiring                                                       1   1     30     269366          Connector plug 15 pos                      1   1   1   1   1   1   1   1   1   1   1     1     31     292371          Connector jack 2 pos                       1   1   1   1   1   1   1   1   1   1   1     1     32     269190          Connector plug 6 pos                               1   1   1   1   1   1   1   1   1     1     33     292370          Connector plug 2 pos                       1   1   1   1   1   1   1   1   1   1   1     1     34     233959          Diode 6 A 100 V inline                    1   1   1   1   1   1   1   1   1   1   1     1     35     249912          Support right engine                        1   1     35     246279          Support right engine                                1   1   1   1   1   1   1   1   1     1     36     249384          Guard adapter                               1   1   1   1   1   1   1   1   1   1   1     1     37     249445          Bracket lifting                             1   1   1   1   1   1   1   1   1   1   1     1     38     See group 110   Switch high temp cutout                    1   1   1   1   1   1   1   1   1   1   1     1     39     249889          Plate rear engine support                   1   1   1   1   1   1   1   1   1   1   1     1     40     249923          Actuator linear                             1   1   1   1   1   1   1   1   1   1   1     1TP5413 501                                                                                                           23Group 105 Engine continued                                                  10                                                       12     59                                                                                               43                                   5                                       30                           7                                                     62                    32       31                                                                              61                                                   20           33                                                                          60                                                               28                                                                                                                          42                      29                                                                                            14                                                                         13                                          41                                             46                   34                                       23                      26                                                              24                                 3                                                     9                                                                                       57                                                                                                      52                                                                                                                     37                                                                        25                                                                                                                          17                                                              39      1                                                                                                                17                                                               27                                          18                                                                             36                  44                       35           10                                                              54                              53                    48                                             2    56                                                                                                                 8                                                                              6                                                                                                 22                     19                                                                     54                                                         55                                                                                                                     40                                                                        48          47     16                                                                                       56 49                See Group 301 for electronic governor controller                                                                                   224                                                                                                               TP5413 501                                                                      Group 105 Engine continued                                                                                             Quantity           Part                                                                         Variation NumberItem      Number                            Description                   5   6   19 20 23 28 29 30 31 32 33 GR141     249927          Pickup speed                                      1   1   1   1   1   1   1   1   1   1   1   142     249949          Bracket governor mounting                         1   1   1   1   1   1   1   1   1   1   142     GM17821         Bracket governor mounting                                                                     143     249990          Bracket governor mounting                         1   1   1   1   1   1   1   1   1   1   143     GM17822         Bracket MAP module mounting                                                                   144     249938          Bracket lifting eye                               1   144     254809          Bracket lifting eye                                       1   1   1   1   1   1   1   1   1   145     See group 110   Switch high temperature                           1   1   1   1   1   1   1   1   1   1   1   1       260106          Hose molded46                     cut off 2 12 for proper fit on some models       1   1   1   1   1   1   1   1   1   1   1   147     267959          Clip hose                                         1   1   1   1   1   1   1   1   1   1   1   148     272456          Rod end                                           2   2   2   2   2   2   2   2   2   2   2   249     273751          Yoke                                               1   1   1   1   1   1   1   1   1   1   1   150     276317          Washer nylon                                      1   1   1   1   1   1   1   1   1   1   1   151     276552          Washer nylon                                                              1   1   1   1   1   152     X46516        Screw 1420 x 75                                1   1   1   1   1   1   1   1   1   1   1   153     344826          Valve oil drain                                   1   1   1   1   1   1   1   1   1   1   1   154     X5070         Screw PHM                                         2   2   2   2   2   2   2   2   2   2   2   255     X7011         Nut hex 1032                                    2   2   2   2   2   2   2   2   2   2   2   256     X25115        Washer plain                                      3   3   3   3   3   3   3   3   3   3   3   357     M9330802060   Screw hex head cap                                2   2   2   2   2   2   2   2   2   2   2   259     226884          Harness wiring Ford engine                                              1   1   1   1   159     246068          Harness wiring Ford engine                      1   1   1   1   1   159     GM17770         Harness wiring Ford engine                                                                  160     GM17769         Module ignition control                                                                       161     GM17771         Manifold air pressure module                                                                  162     X5025         Screw slotted round head machine                                                              2TP5413 501                                                                                                          25Group 107 Nameplate and Decals                                                    8                             11                                                  14   15                 3          12 8                     1      21     16                                                   13          10                          21                23                             24   2        20 18                       17                                                                   9                         6                                                  19             1                                                              24                                                             1126                                                                                             TP5413 501                                                        Group 107 Nameplate and Decals                                                                                                   Quantity                                                                                              Variation Number               Item   Part Number                 Description                 2   13   14   17 26 27 28 29       30   31   48                1     X62469        Decal Kohler logo                                                1   1    1                1     X62466        Decal Kohler logo                                                              1    1                1     249882          Kohler nameplate                        1   1    1    1   1   1                2     X7933         Rivet pop                              4   4                3     224233          Decal 1800 number                     1   1    1    1   1   1   1   1    1    1    1                4     226892          Decal emission not shown                                                1                4     226888          Decal emission not shown                                                     1    1                5     Not Available   Nameplate                               1   1    1    1   1   1   1   1    1    1    1                6     238162          Decal positive battery connection      1   1    1    1   1   1   1   1    1    1    1                7     Not Available   Nameplate serial number                4   4    4    4   4   4   5   5    5    5    4                8     239796          Decal carbon monoxide warning          1   1    1    1   1   1   1   1    1    1    1                9     226917          Decal negative battery connection      1   1    1    1   1   1   1   1    1    1    1               10     241812          Decal UL                                   1    1                         1    1    1               11     246099          Decal instruction connection diagram   1   1    1    1   1   1   1   1    1    1    1               12     249494          Decal warning explosion                1   1    1    1   1   1   1   1    1    1    1               13     249808          Decal warning rotating parts           1   1    1    1   1   1   1   1    1    1    1               14     249809          Decal warning hot engine               1   1    1    1   1   1   1   1    1    1    1               15     249810          Decal warning hot coolant              1   1    1    1   1   1   1   1    1    1    1               16     267468          Decal Coast Guard                          1    1    1   1   1   1   1    1    1    1               17     246274          Decal notice zinc anode                1   1    1    1   1   1               17     344282          Decal notice zinc anode                                          1   1    1    1    1               18     344283          Decal notice loosen cover                                         1   1    1    1    1               19     280561          Decal water drain                      1   1    1    1   1   1               20     280562          Decal oil drain                        1   1    1    1   1   1               21     290435          Decal equipment ground                 1   1    1    1   1   1               21     344295          Decal equipment ground                                           1   1    1    1    1               22     344588          Decal CE                                                         1   1    1    1    1               23     266450          Decal coolant drain                    1   1    1    1   1   1               24     267464          Decal battery spark                    1   1    1    1   1   1   1   1         1    1               25     GM11932         Decal emissions                                                                     1               26     GM14167         Decal drain                                                      2   2    2    2    2TP5413 501                                                                                                               27Group 108 Oil Pressure Switches                                                                          Quantity                                                                          Variation                                                                          Number Item     Part Number                      Description                        1  1            X20227      Bushing reducer 1814                        1  2            267408        Switch low oil pressure sender                  1               271662        Switch low oil pressure standard               1For generator set spec PA110209 with serial number less than 318941replace adapter pressure switch 271662 and terminal X2833 of wiringharness with 832 hex nut X724 terminal X2837 and pressure switch27645628                                                                                    TP5413 501                                Group 109 Skid and Plant Mounting                                               15                                          4                                                               15                                               9                           2                                                                                          7                                               5                                                             15                           1                                                                                              14                                                                                                   13                                                                               12                                                                                              10                                                                               3               8                        12                           3                                      6                                                                                              Quantity                                                                                         Variation Number                     Item       Part Number                 Description             3        4       15   16                       1       X2212              Washer lock 14 IE tooth     2          2        2    2                       2       X2214              Washer lock 38 IE tooth     1          1        1    1                       3       X2216              Washer lock 515 IE tooth    2          2        2    2                       4       X2520              Washer plain                   2          2        2    2                       5       X2596              Washer plain                   4          4        4    4                       6       X37711             Connector cable                1          1        1    1                       7       M9331002560        Screw hex head cap             2          2        2    2                       8       249948               Tray                                                1                       8       249947               Tray                             1         1              1                       9       278322               Mount vibro                     4         4         4    4                      10       290418               Strap ground                    1         1         1    1                      12       X1253              Screw 51618 x 75             2         2         2    2                      13                           Hardware 1420                 1         1         1    1                      14       X2553              Washer plain                    1         1         1    1                      15                           Hardware 51618               12        12        12   12                    Common hardware procure locallyTP5413 501                                                                                                      29Group 110 Water Temperature Switches                                                           4                                                                                               Quantity                                                                                               Variation                                                                                               NumberItem   Part Number                                 Description                                 2 1                  Washer split lock 38                                                   1 2      X623810    Screw 3816 x 34                                                       1 3      249872       Switch high exhaust temperature                                          1 4      255241       Switch high water temperature standard                                  1 4      249943       Switch high water temperature 2terminal red gauge sender optional   1 5      249959       Adapter                                                                   1 5      276552       Washer nylon not shown                                                 1 5      X7510      Plug pipe not shown                                                    130                                                                                                         TP5413 501                                                                     Group 112 Starter                                            2                    3                                                             1                                                 8                                                                 9                   6   4                                                     10                                                 7               5                                                                                            Quantity                                                                                            Variation                             Item     Part Number                     Description           Number                               1         X2211          Washer lock 14                    1                               2         X2212          Washer shakeproof 14              2                               3         X54577         Cable battery                       1                               4         X5527          Screw socket head                   2                               5         238915           Boot                                 2                               6         246056           Starter                              1                               7         249371           Spacer starter                      1                               8         291891           Solenoid starter                    1                               9                         Nut 1032                           2                              10                         Hardware 1420                     2                              11         X600371        Conduit convoluted not shown      1                            Common hardware procure locallyTP5413 501                                                                                        31Group 201 Generator and Mounting                                          4                      15                                                            8                      6                                5                                         13                                     7                                              16                                                       12                                                            27                                                                 1                                                                                    2     B                          14          23                                                               3                                                                                            32            19                                                                 21           18              20           28                                                                                          B     25                     24                                         22                                                                     10                 26     29               7                           49                                30                                                      9                            31                                                                   11                                                   832                                                                                                    TP5413 501                                              Group 201 Generator and Mounting                                                                                                       Quantity                                                                                                  Variation Number               Item    Part Number                 Description                    3         4         7      31    32             33                1     A344248          Rotor assembly                            1                                      1                1     A344250          Rotor assembly                                      1                  1                1     A344249          Rotor assembly                                               1                             1                2     See chart below   Ball bearing see note below             1         1        1          1        1         1                3     241671            Ring collector                            1         1        1          1        1         1                4     X2211           Washer lock 14                        10        10       10         10       10        10                5     X400156         Spacer                                    8         8        8          8        8         8                6     X40031          Spacer 120 x 932 x 14                 8         8        8          8        8         8                7     M9330801660     Screw hex head cap                       6         6        6          6        6         6                8     X67113          Screw selftapping                       2         2        2          2        2         2                9     229239            Washer special                           2         2        2          2        2         2               10     238211            Ring tolerance                           1         1               10     256466            Oring                                                       1                             1               11     238246            Bolt over                                4                  4                   4         4               11     249401            Bolt over                                          4                  4               12     239646            Fan generator                            1         1        1         1         1         1               13     246074            Adapter generator                        1         1        1         1         1         1               14     249895            Stator assembly                           1                                      1               14     249920            Stator assembly                                     1                  1               14     249962            Stator assembly                                              1                             1               15     256872            Disc armature drive                      1         1        1         1         1         1               16     256873            Disc armature drive                      1         1        1         1         1         1               17     A344129          Bracket assembly end                     1         1        1         1         1         1               18     X226            Washer lock 6                          2         2        2         2         2         2               19     X491            Screw RHM 632 x 5                      2         2        2         2         2         2               20     X60792          Tube heat shrink                         2         2        2         2         2         2               21     X63412          Bushing                                   2         2        2         2         2         2               22     X67113          Screw selftapping                       4         4        4         4         4         4               23     X9713           Screw hex head                           3         3        3         3         3         3               24     229335            Bracket brush holder                     1         1        1         1         1         1               25     238150            Spring                                    2         2        2         2         2         2               26     238247            Retainer wire                            1         1        1         1         1         1               27     238248            Shim brush holder                        3         3        3         3         3         3               28     239247            Holder brush                             1         1        1         1         1         1               29     239282            Brush                                     2         2        2         2         2         2               30     278427            Gasket cover                             1         1        1         1         1         1               31     278804            Cover brush holder                       1         1        1         1         1         1               32     344128            Bracket end                              1         1        1         1         1         1                                                                              Generator End Bracket Identification                                                                 Kohler Co introduced a design change to improve end bracket and                                                                 bearing life New end brackets are identified by 1 a notched bearing                                                                 which requires a pin and 2 a letter P stamped on the outside of the end                                                                 bracket Choose the correct bearing from the chart below                                                                                                           Part Number                                                                  Generator End Bracket             Bearing    New End Bracket                                                                  Stamped with the letter P         X75817            344128                                                                  Not stamped with the letter P     X7581                                                                                                                                           TP5413 501                                                                                                                           33Group 301 Controller and Mounting                                 45 46 47                                                                              2                                                                           Quantity                                                                      Variation NumberItem   Part Number         Description        3   4   14   15   16   17 18 19 24          25   26   27    GR2 GR3 1       A249913    Controller assembly      1 1       A249917    Controller assembly          1 1       A229524    Controller assembly              1    1    1     1           1 1       A249958    Controller assembly                                  1 1       A344008    Controller assembly                                              1 1       A344260    Controller assembly                                                            1 1       A344278    Controller assembly                                                  1    1             1     134                                                                                                       TP5413 501                                                         Group 301 Controller and Mounting                                                                                               Quantity                Part                                                                      Variation Number      Item     Number                   Description                   3    4    14 15 16 17 18 19 24 25 26 27                     GR2   GR3       2      C239753      Regulator assembly voltage               1    1       2      F278598      Regulator assembly voltage PB3E                   1    1    1    1    1    1   1     1    1   1      1     1       3                   Washer 8 split lock                     8    8    8    8    8    8    8    8   8     8    8   8      8     8       4                   Washer split lock 14                    8    8    8    8    8    8    8    8         8    8          8     8       5      X2212       Washer int tooth 14                    1    1    1    1    1    1    1    1    1    1    1    1     1     1       6      X515        Screw 832 x 716                         4    4    4    4    4    4    4    4    4    4    4    4     4     4       7      X60335      Grommet nylon                             1    1    1    1    1    1    1    1    1    1    1    1     1     1       8                   Nut 832                                  4    4    4    4    4    4    4    4    4    4    4    4     4     4       9                   Nut 1420                               10   10   10   10   10   10   10   10   10   10   10   10    10    10      10      241769        Mount controller                          4    4      10      246267        Mount controller                                    4   4    4    4    4    4    4    4    4    4      4     4      11      249939        Bracket controller                       1      11      249940        Bracket controller                            1      11      246275        Bracket controller                                  1        1         1    1    1         1    1      1      11      246276        Bracket controller                                       1         1                   1                     1      12      249986        Spacer 832 x 2532                       4    4    4    4    4    4    4    4    4    4    4    4     4     4      13      B249812      PCB assembly overspeed                    1    1    1    1    1    1    1    1    1    1    1    1     1     1      14      A249922      PCB assembly electronic governor          1    1    1    1    1    1    1    1    1    1    1    1     1     1      15      H239563      PCB assembly relay                        1    1    1    1    1    1    1    1    1    1    1    1     1     1      16                   Washer 6 split lock                    19   19   19   19   19   19   19   19   19   19   19   19    19    19      17                   Washer 8 split lock                     3    3    3    3    3    3    3    3    3    3    3    3     3     3      18      X2211       Washer split lock 14                    2    2    2    2    2    2    2    2    2    2    2    2     2     2      19      X2212       Washer int tooth 14                    3    3    3    3    3    3    3    3    3    3    3    3     3     3      20      X4925       Screw 632 x 14                          4    4    4    4    4    4    4    4    4    4    4    4     4     4      21      X4925       Screw 632 x 14                         18   18   18   18   18   18   18   18   18   18   18   18    18    18      22      X4926       Screw 632 x 12                          2    2    2    2    2    2    2    2    2    2    2    2     2     2      23      X496        Screw 632 x 34                          4    4    4    4    4    4    4    4    4    4    4    4     4     4      24      X50637      Breaker circuit 40 amp                   1      24      X50638      Breaker circuit 50 amp                       1      24      X50639      Breaker circuit 33 amp                                                1      24      X50648      Breaker circuit 70 amp                                                          1              1      24      245264BLK    Plate cover not shown                             1   1    1    1         1         1    1           1     1      24      229183        Plate cover not shown                                                          1              1      24      249956        Terminal jumper not shown      25      X5115       Screw 832 x 12                         3    3     3   3    3    3    3    3    3    3    3    3      3     3      26      X60334      Grommet nylon                            1    1     1   1    1    1    1    1    1    1    1    1      1     1      27      X60461      Strap ground                             1    1     1   1    1    1    1    1    1    1    1    1      1     1      28      X62161      Screw 1024 x 12                        4    4     4   4    4    4    4    4    2    4    4    2      4     4      29      X712        Nut 632                                 6    6     6   6    6    6    6    6    6    6    6    6      6     6      30      X724        Nut 832                                 3    3     3   3    3    3    3    3    3    3    3    3      3     3      31                   Nut 1420                               3    3     3   3    3    3    3    3    3    3    3    3      3     3      32      X818        Nut 1420 green                        1    1     1   1    1    1    1    1    1    1    1    1      1     1      33      223316        Fuse 10 amp                              2    2     2   2    2    2    2    2    2    2    2    2      2     2      34      238426        Holder fuse                              3    3     3   3    3    3    3    3    3    3    3    3      3     3      35      238736        Hourmeter                                 1    1     1   1    1    1    1    1    1    1    1    1      1     1      36      239651        Diode bridge 35 A 600 V                 1    1     1   1    1    1    1    1    1    1    1    1      1     1      36      246465        Heat sink                                            1   1    1    1    1    1    1    1    1    1      1     1      37      239665        Washer nylon                             5    5      38      249406        Switch rocker                            1    1     1   1    1    1    1    1         1    1           1     1      38      229997        Switch rocker                                                                    1              1      39      249924        Cover controller                         1    1     1   1    1    1    1    1    1    1    1    1      1     1      40      249925        Box controller                           1    1     1   1    1    1    1    1      40      344007        Box controller                                                                   1      40      344287        Box controller                                                                        1    1           1     1      40      344262        Box controller                                                                                  1      41      249950        Harness wiring                           1    1     1   1    1    1    1    1         1    1           1     1      41      344010        Harness wiring                                                                   1              1      42      267491        Screw 1420 x 1 grade 5 full thread   2    2     2   2    2    2    2    2    2    2    2    2      2     2      43      283645        Fuse 15 amp                              1    1     1   1    1    1    1    1    1    1    1    1      1     1      44      287948        Spacer                                    9    9     9   9    9    9    9    9    9    9    9    9      9     9      45      X492        Screw 632 x 375                                                                2              2      46      248362        Relay                                                                             2              2      47      287571        Adapter tab relay terminal A                                                    1              1 Common hardware procure locallyTP5413 501                                                                                                                              35Group 701 Literature                                                                   Quantity                                                                   Variation                                                                    NumberItem   Part Number                   Description                   10     11 1        TP5346    Service Manual Ford VSG411413 Engine        1     1 2        TP5399    Operation Manual 810125C Generator Sets    1 2        TP5811    Operation Manual 810125E Generator Sets          1 3        TP5414    Service Manual 810125C Generator Sets      1     1 4        TP5413    Parts Catalog 810125C Generator Sets       1     1 5        TP5620    Marine Safety Precautions                      1     136                                                                             TP5413 501                                                                                               AccessoriesQty     Description                           Part No    Qty     Description                       Part NoCircuit Breaker                            GM13207KP1     Harness for Remote Panel 15 ft         PA249334 1     Installation Instructions                  TT875    1     Strap wire 58                      X5263 1     Breaker circuit 85 amp                 X50670    1     Harness extension                    249334 1     Plate cover                              229183 1     Decal notice                             246242    Harness for Remote Panel 25 ft         PA249336                                                            1     Strap wire 58                      X5263Circuit Breaker                              PA229186      1     Harness extension                    249336 1     Installation Instructions                  TT875 1     Breaker circuit 70 amp                 X50648   Panel Remote Start                       PA250797 1     Plate cover                              229183     1     Installation Instructions              TT642 1     Decal notice                             246242     1     Decal warning                         249494                                                            1     Panel assembly                       A250795Circuit Breaker                              PA229393             Includes the following 1     Installation Instructions                  TT875    1     Connector plug 6position             241617 1     Breaker circuit 42 amp                 X50643    1     Panel remote                          250796 1     Decal notice                             246242     1     Switch rocker                         269296 1     Terminal jumper                          249956                                                           Panel Kit Remote Start and 4Meter       Breaker                              PA229542      1     Decal warning                          249494 1     Installation Instructions                  TT875    1     Panel assembly control              A                                                                                                        267414 1     Breaker circuit 50 amp                 X50638    1     Switch rocker                          249330 1     Decal notice                             246242     1     Panel meter                            249419 1     Terminal jumper                          249956     1     Gauge oil pressure                     249438                                                            1     Gauge water temperature                249440Circuit Breaker                              PA229543      1     Hourmeter                               249461 1     Installation Instructions                  TT875    1     Voltmeter                               249462 1     Breaker circuit 33 amp                 X50639    1     Harness panel                          249467 1     Decal notice                             246242 1     Terminal jumper                          249956    Panel Kit Remote Start and 2Meter      PAA267415                                                            1     Decal warning                          249494Circuit Breaker                              PA344053      1     Panel assembly control              A                                                                                                        267415 1     Installation Instructions                  TT875    1     Switch rocker                          249330 1     Breaker circuit 50 amp                 X50638    1     Harness panel                          249331 1     Decal notice                             246242     1     Panel meter                            249332                                                            1     Gauge oil pressure                     249438Circuit Breaker                              PA344054      1     Gauge water temperature                249440 1     Installation Instructions                  TT875 1     Breaker circuit 42 amp                 X50643   Panel Remote Start and 2Meter           PA344040 1     Decal notice                             246242     1     Installation Instructions             TT1072                                                            1     Decal warning                         249494Circuit Breaker                              PA344055      1     Panel assembly                       A344033 1     Installation Instructions                  TT875           Includes the following 1     Breaker circuit 33 amp                 X50639    1     Panel                                  344029 1     Decal notice                             246242     1     Harness wiring                        344031                                                            1     Gauge water temperature               344035Fuel Pump                                    PA229172      1     Gauge oil pressure                    344036                                                            1     Switch rocker                         344039 1     Installation Instructions                  TT851 3     Nut lock                                X10125 1     Bushing reducer                         X20227                                                           Panel Remote Start and 4Meter           PA344041 9     Washer                                    X2540    1     Installation Instructions             TT1073 3     Grommet                                  X28429    1     Decal warning                         249494 1     Connector 90 deg 14 ID hose        X39120    1     Panel assembly                       A344034 1     Elbow street                             X5552           Includes the following 1     Bracket mounting                         229050     1     Panel                                  344030 1     Pump fuel                                229051     1     Harness wiring                        344032 1     Lead assembly                             229168     1     Gauge water temperature               344035                                                            1     Gauge oil pressure                    344036Harness Extension 25 ft                  PA344013      1     Voltmeter                              344037                                                            1     Hourmeter                              344038 1     Harness                                    344013                                                            1     Switch rocker                         344039Harness Extension 12 ft                  PA344014     Panel Remote Start and 4Meter           PA359581 1     Harness                                    344014                                                            1     Installation Instructions             TT1245                                                            1     Decal warning                         249494Harness Fire System Interface               PA229833      1     Panel assembly                       A226965 1     Harness wiring                            229832           Includes the following 1     Installation Instructions                  TT930    1     Panel control                         226964                                                            1     Harness wiring                        226979Harness Remote 12in Pigtail               PA249941      1     Hourmeter                              238736 1     Harness extension                          249935    1     Switch rocker 1 pole                  344039TP5413 501                                                                                                     Description                       Part NoSender OilWater Temperature             PA229541 1     Installation Instructions               TT914 1     Bushing reducer 18 x 14           X20227 1     Switch high temperature               249943 1     Switch oil pressure sender            267408Siphon Break                              PA229928 1     Installation Instructions              TT927 1     Valve siphon break                    229928Siphon Break                              PA267965 1     Installation Instructions              TT715 1     Valve siphon break                    267935Strainer Seawater                          X6611Switch  2 Wire                         PAA246614 1     Installation Instructions              TT535 1     Switch transfer                       344490Switch  V 2 Wire or 220240 V 3 Wire   PAA246617 1     Installation Instructions              TT535 1     Switch transfer                     A246617White Paint 1 Gallon Can                   221334White Paint Aerosol Can                    221335White Paint TouchUp Bottle              GM1949038                                                      TP5413 501                                                                                Appendix A  following list contains abbreviations that may appear in this publicationA amp      ampere                             CG         center of gravity                fglass     fiberglassABDC        after bottom dead center           CID        cubic inch displacement          FHM         flat head machine screwAC          alternating current                CL         centerline                       fl oz     fluid ounceAD         analog to digital                  cm         centimeter                       flex       flexibleADC         analog to digital converter        CMOS       complementary metal oxide        freq       frequencyadj        adjust adjustment                            substrate semiconductor        FS          full scaleADV         advertising dimensional            cogen     cogeneration                     ft         foot feet            drawing                            Com        communications port            ft lbs    foot pounds torqueAHWT        anticipatory high water            conn      connection                       ftmin    feet per minute            temperature                        cont      continued                        g           gramAISI        American Iron and Steel            CPVC       chlorinated polyvinyl chloride   ga         gauge meters wire size            Institute                          crit      criticalALOP        anticipatory low oil pressure                                                  gal        gallon                                               CRT        cathode ray tube                 gen        generatoralt        alternator                         CSA        Canadian StandardsAl          aluminum                                                                       genset      generator set                                                          Association                      GFI         ground fault         American National Standards        CT         current transformer            Institute                          Cu         copper                           GND        ground            formerly American Standards                                                   gov        governor            Association ASA                  cu in    cubic inch                                               cw        clockwise                        gph         gallons per hourAO          anticipatory only                                               CWC        city watercooled                gpm         gallons per minuteAPI         American Petroleum Institute                                               cyl       cylinder                         gr         grade grossapprox     approximate approximately                                               DA        digital to analog                GRD         equipment groundAR          as required as requested                                               DAC        digital to analog converter      gr wt     gross weightAS          as supplied as stated as            suggested                          dB         decibel                          HxWxD       height by width by depthASE         American Society of Engineers      dBA        decibel A weighted             HC          hex capASME        American Society of                DC         direct current                   HCHT        high cylinder head temperature            Mechanical Engineers               DCR        direct current resistance        HD          heavy dutyassy       assembly                           deg     degree                           HET         high exhaust         American Society for Testing       dept      department                       hex         hexagon            Materials                          dia       diameter                         Hg          mercury elementATDC        after top dead center              DIEO      dual inletend outlet            HH          hex headATS         automatic transfer switch          DIN        Deutsches Institut fur Normung   HHC         hex head capauto       automatic                                     e V                            HP          horsepoweraux        auxiliary                                     also Deutsche Industrie         hr         hourAV         audiovisual                                                    HS          heat shrinkavg        average                            DIP        dual inline package              hsg        housingAVR         automatic voltage regulator        DPDT       doublepole doublethrow        HVAC        heating ventilation and airAWG         American Wire Gauge                DPST       doublepole singlethrow                             appliance wiring material          DS         disconnect switch                HWT         high water temperaturebat        battery                            DVR        digital voltage regulator        Hz          hertz cycles per secondBBDC        before bottom dead center          E emer   emergency power source         IC          integrated circuitBC          battery charger battery           EDI        electronic data interchange      ID          inside diameter identification            charging                           EFR        emergency frequency relay        IEC         International          battery charging alternator        eg       for example exempli gratia                 CommissionBCI         Battery Council International      EG         electronic governor              IEEE        Institute of Electrical andBDC         before dead center                 EGSA       Electrical Generating Systems                Electronics EngineersBHP         brake horsepower                              Association                      IMS         improved motor startingblk        black paint color block         EIA        Electronic Industries            in         inch            engine                                      Association                      in H2O     inches of waterblk htr   block heater                       EIEO      end inletend outlet             in Hg      inches of mercuryBMEP        brake mean effective pressure      EMI         interference     in lbs    inch poundsbps         bits per second                    emiss     emission                         Inc        incorporatedbr         brass                              eng       engine                           ind        industrialBTDC        before top dead center             EPA        Environmental Protection         int        internal                                                          Agency                           intext            British thermal unit                                               EPS        emergency power system           IO             British thermal units per minute                                               ER         emergency relay                  IP          iron pipeC           Celsius centigrade                                               ES         engineering special             ISO         International Organization forcal        calorie                                       engineered specialCARB        California Air Resources Board                                                                                                            ESD        electrostatic discharge          J           jouleCB          circuit breaker                    est       estimatedcc          cubic centimeter                                                               JIS         Japanese Industry Standard                                               EStop     emergency stop                   k           kilo 1000CCA         cold cranking amps                 etc       et cetera and so forthccw                                                                       K           kelvin                                               exh       exhaust                          kA          kiloampereCEC         Canadian Electrical Codecfh         cubic feet per hour                                               ext       external                         KB          kilobyte 210 bytes                                               F          Fahrenheit femalecfm         cubic feet per minuteTP5413 501                                                                                                          Appendix A1kg        kilogram                        MW          megawatt                           rms       root mean squarekgcm2    kilograms per square            mW          milliwatt                          rnd      round          centimeter                      mF          microfarad                         ROM       read only memorykgm       kilogrammeter                  N norm    normal power source              rot      rotate rotatingkgm3     kilograms per cubic meter       NA          not available not applicable      rpm       revolutions per minutekHz       kilohertz                       nat gas    natural gas                        RS        right sidekJ        kilojoule                       NBS         National Bureau of Standards       RTV       room temperature         kilometer                       NC          normally closed                    SAE       Society of AutomotivekOhm kW kiloohm                         NEC         National Electrical Code                     EngineerskPa       kilopascal                      NEMA        National Electrical                scfm      standard cubic feet per minutekph       kilometers per hour                         Manufacturers Association          SCR       silicon controlled rectifierkV        kilovolt                        NFPA        National Fire Protection           s sec   secondkVA       kilovolt ampere                             Association                        SI        Systeme international duniteskVAR      kilovolt ampere reactive        Nm          newton meter                                 International System of UnitskW        kilowatt                        NO          normally open                      SIEO     side inend outkWh       kilowatthour                   no nos   number numbers                    sil      silencerkWm       kilowatt mechanical             NPS         National Pipe Straight            SN        serial numberL         liter                           NPSC        National Pipe    SPDT      singlepole doublethrowLAN       local area network              NPT         National Standard taper pipe       SPST      singlepole singlethrowL x W x H length by width by height                   thread per general use             spec specslb       pound pounds                   NPTF        National Pipe TaperFine                       pounds mass per cubic feet      NR          not required normal relay         sq       squareLCB       line circuit breaker            ns          nanosecond                         sq cm    square centimeterLCD       liquid crystal display          OC          overcrank                          sq in   square inchld shd  load shed                       OD          outside diameter                   SS        stainless steelLED       light emitting diode            OEM         original equipment                 std      standard                                                      manufacturer                       stl      steelLph       liters per hour                                          OF          overfrequency                      tach     tachometerLpm       liters per minute                                          opt        option optional                   TD        time delayLOP       low oil pressure                                          OS          oversize overspeed                TDC       top dead centerLP        liquefied petroleum             OSHA        Occupational Safety and HealthLPG       liquefied petroleum gas                                                        TDEC      time delay engine cooldown                                                      Administration                     TDEN      time delay emergency toLS        left side                       OV          overvoltage                                  normalLwa       sound power level A weighted   oz         ounce                              TDES      time delay engine startLWL       low water level                 p pp     page pages                        TDNE      time delay normal toLWT       low water temperature           PC          personal computer                            emergencym         meter milli 11000           PCB         printed circuit board              TDOE      time delay off to emergencyM         mega 106 when used with SI     pF          picofarad                          TDON      time delay off to normal          units male                    PF          power factor                       temp     temperaturem3        cubic meter                                          ph       phase                              term     terminalm3min cubic meters per minute                                                          TIF       telephone influence factormA        milliampere                     PHC         Phillips head crimptite screw                                          PHH         Phillips hex head screw          TIR       total indicator readingman      manual                                                                         tol      tolerancemax      maximum                         PHM         pan head machine screw                                          PLC         programmable logic control         turbo    turbochargerMB        megabyte 220 bytes                                          PMG          generator         typ      typical same in multipleMCM       one thousand circular mils                                                               locationsMCCB      moldedcase circuit breaker     pot         potentiometer potential                                          ppm         parts per million                  UF            megohmmeter                                                                    UHF       ultrahigh frequencyMHz       megahertz                       PROM        programmable readonly                                                      memory                             UL        Underwriters Laboratories Incmi       mile                            psi         pounds per square inch             UNC       unified coarse thread was NCmil       one onethousandth of an inch   pt         pint                               UNF       unified fine thread was NFmin      minimum minute                 PTC         positive temperature coefficient   univ     universalmisc     miscellaneous                   PTO         power takeoff                      US        undersize underspeedMJ        megajoule                       PVC         polyvinyl chloride                 UV        ultraviolet undervoltagemJ        millijoule                      qt         quart                              V         voltmm        millimeter                                                                     VAC       volts alternating current                                          qty        quantitymOhm mW                                                                                 VAR       voltampere reactive          milliohm                        R           replacement emergency                                                      power source                       VDC       volts direct currentMOhm MW                                  rad        radiator radius                   VFD       vacuum fluorescent display          megohmMOV       metal oxide varistor            RAM         random access memory               VGA       video graphics adapterMPa       megapascal                      RDO         relay driver output                VHF       very high frequencympg       miles per gallon                ref        reference                          W         wattmph       miles per hour                  rem        remote                             WCR       withstand and closing ratingMS        military standard               RFI         radio frequency interference       w        withmsec    meters per second               RH          round head                         wo       withoutMTBF      mean time between failure       RHM         round head machine screw         wt       weightMTBO      mean time between overhauls     rly        relay                              xfmr      transformermtg      mountingA2 Appendix                                                                                                       TP5413 501                       Appendix B Common Hardware Application GuidelinesUse the information below and on the following pages to      Steps for common hardware  proper fastening techniques when no  for reassembly is made                             1 Determine entry hole type round or  Length When boltscrew length is not given       2 Determine exit hole type fixed female threaduse Figure 1 as a guide As a general rule a minimum           weld nut round or slottedlength of one thread beyond the nut and a maximumlength of 12 the boltscrew diameter beyond the nut is             For round and slotted exit holes determine if                                                                    hardware is greater than 12 inch in diameter orthe preferred method                                                                    12 inch in diameter or less Hardware that isWashers and Nuts Use split lock washers as a bolt                  greater than 12 inch in diameter takes a  device where specified Use SAE flat washers                nut and SAE washer Hardware 12 inch or less inwith whiz nuts spiralock nuts or standard nuts and                diameter can take a properly torqued whiz nut or                                                                    spiralock nut See Figure 2preloading torque of the bolt in all other applications                                                              3 Follow these SAE washer rules after determiningSee Appendix C General Torque Specifications and                                                                 exit hole typeother torque specifications in the service literature                                                                    a Always use a washer between hardware and a                                                                       slot             Preferred NutBolt Clearance                       1                    2                       b Always use a washer under a nut see 2 above                                                                       for exception                                                                    c Use a washer under a bolt when the female                                                                       thread is fixed weld nut                                                              4 Refer to Figure 2 which depicts the preceding                                                                 hardware configuration possibilities           Unacceptable NutBolt Clearance                                                                                                           2                                            3                                   1                                                                                                                         3                                                    G585  1 12 of bolt diameter  2 Min 1 full thread beyond top of nut  3 Below top of nutFigure 1     Acceptable Bolt Lengths                                                                                                   5                                                                                                                         4                                                                                    6                                                                                                                             G585                                                               1   Cap screw                                                               2   Entry hole types                                                               3   Standard nut and SAE washer                                                               4   Whiz nut or spiralock up to 12 in dia hardware                                                               5   Weld nuts above 12 in dia hardware                                                               6   Exit hole types                                                             Figure 2       Acceptable Hardware  501                                                                                                       Appendix A3Appendix C General Torque  the following torque specifications when service                    oiled threads Increase values by 15 for  instructions give no specific torque values                 threads All torque values are 010The charts list values for new plated zinc phosphate or                                   American Standard Fasteners Torque Specifications                                                           Assembled into Cast Iron or Steel                       Assembled into                           Torque                                                                                    Aluminum           Size          Measurement               Grade 2              Grade 5            Grade 8                  Grade 2 or 5               832        Nm in lb              18    16          23   20                                   18    16            1024          Nm in lb              29    26          36   32                                   29    26            1032          Nm in lb              29    26          36   32                                   29    26           1420          Nm in lb              68    60       108     96       149 132                    68    60           1428          Nm in lb              81    72       122 108          163 144                    81    72          51618          Nm in lb            136 120          217 192          298 264                136 120          51624          Nm in lb            149 132          231 204          325 288                149 132           3816          Nm ft lb            240     18       380     28       530       39           240       18           3824          Nm ft lb            270     20       420     31       600       44           270       20          71614          Nm ft lb            390     29       600     44       850       63                           71620          Nm ft lb            430     32       680     50       950       70                            1213          Nm ft lb            600     44       920     68      1300       96                            1220          Nm ft lb            660     49      1030     76      1460 108                                91612          Nm ft lb            810     60      1330     98      1870 138                                91618          Nm ft lb            910     67      1480 109         2090 154                                 5811          Nm ft lb           1130     83      1830 135         2590 191                                 5818          Nm ft lb           1280     94      2080 153         2930 216                                 3410          Nm ft lb           1990 147         3250 240         4580 338                                 3416          Nm ft lb           2220 164         3630 268         5130 378                                      18        Nm ft lb           2590 191         7210 532        11090 818                                     112        Nm ft lb           2830 209         7890 582        12140 895                                                 Metric Fasteners Torque Specifications Measured in Nm ft lb                                                 Assembled into Cast Iron or Steel                   Assembled into                                                                                                       Aluminum                      Size mm           Grade 58           Grade 88           Grade 109         Grade 58 or 88                      M6 x 100            56     4          99    7        140   10           56        4                      M8 x 125           136    10         250   18        350   26          136 10                      M8 x 100           210    16         250   18        350   26          210 16                      M10 x 150          270    20         490   35        680   50          270 20                      M10 x 125          390    29         490   35        680   50          390 29                      M12 x 175          470    35         830   61      1170    86                                       M12 x 150          650    48         880   65      1250    92                                       M14 x 200          740    55       1320    97      1850 136                                         M14 x 150      1000       74       1400 103        1920 142                                         M16 x 200      1150       85       2000 148        2850 210                                         M16 x 150      1410 104            2100 155        2950 218                                         M18 x 250      1550 114            2750 203        3900 288                                         M18 x 150      1960 145            3050 225        4250 315                   A4 Appendix                                                                                                                     TP5413 501                                              Appendix D Common Hardware Identification                                   Nuts                                      Hardness Grades Head Styles                                        Nut Styles                                American Standard Hex Head or Machine Head                           Hex Head                                  Grade 2 Hex Head or Machine Head                                                    Lock or Elastic                           Grade 5 with Washer Flat Head FHM                                    Square                                    Grade 8                                                                                              Grade 89 Hex Socket Round Head RHM                                   Cap or Acorn                                                                                              Head                                                                                              Metric Pan Head                                           Wing                                                                                              Number stamped on                 58 Hex Socket Head Cap or                             Washers                                   hardware 58 shown Allent Head Cap                                                    Washer Styles Hex Socket Head or Allent Head Shoulder Bolt                                 Plain Sheet Metal Screw                                  Split Lock or Spring Stud                                               Spring or Wave Drive Styles                                                    External Tooth Lock Hex                                                    Internal Tooth Lock Hex and Slotted                                                     Tooth Lock Phillipsr Slotted Hex SocketAllent head screw is a trademark of HoloKrome CoPhillipsr screw is a registered trademark of Phillips Screw Company                                                                Sample Dimensions        American Standard Screws Bolts Studs and Nuts                                  Plain Washers           1420 x 1                                                                        932 x 58 x 116                          Length In Inches Screws and Bolts                                                    Thickness                          Threads Per Inch                                                                       External Dimension                          Major Thread Diameter In Fractional Inches Or Screw Number Size                        Internal Dimension        Metric Screws Bolts Studs and Nuts           M8125 x 20                                                                     Lock Washers                          Length In Millimeters Screws and Bolts                                58                          Distance Between Threads In Millimeters                                                Internal Dimension                          Major Thread Diameter In  501                                                                                                              Appendix A5Appendix E Common Hardware ListThe Common Hardware List lists part numbers and dimensions for common hardware itemsAmerican StandardPart No    Dimensions              Part No    Dimensions             Part No    Dimensions          TypeHex Head Bolts Grade 5            Hex Head Bolts cont              Hex NutsX46517    1420 x 38            X60245    71614 x 75          X60091         18            StandardX4656     1420 x 50            X60242    71614 x 100X4652     1420 x 62            X60248    71614 x 125         X62103         632           WhizX46516    1420 x 75            X60243    71614 x 150         X62104         832           WhizX46518    1420 x 88            X60244    71614 x 200         X62105         1024          WhizX4657     1420 x 100           X602411   71614 x 275         X62101         1032          WhizX4658     1420 x 125           X602412   71614 x 650X4659     1420 x 150                                              X62102         1420         Spiralock                                    X12915    1213 x 75           X62106         1428             1420 x 175           X12917    1213 x 100X46511    1420 x 200                                              X62107         51618        Spiralock                                    X12918    1213 x 125          X62108         51624            1420 x 225           X12919    1213 x 150X46514    1420 x 275                                              X62109         3816         Spiralock                                    X12920    1213 x 175          X621010        3824             1420 x 500           X12921    1213 x 200X46525    1428 x 38                                               X621011        71614        Spiralock                                    X12922    1213 x 225X46520    1428 x 100                                              X621012        1213         Spiralock                                    X12923    1213 x 250X12533    51618 x 50           X12924    1213 x 275          X621015        71620            51618 x 62           X12925    1213 x 300          X621014        1220         SpiralockX1253     51618 x 75           X12927    1213 x 350          X853           5811         StandardX12531    51618 x 88           X12929    1213 x 400          X8812          3410         StandardX1255     51618 x 100          X12930    1213 x 450          X892           1220         StandardX12524    51618 x 125          X4639     1213 x 550X12534    51618 x 150          X12944    1213 x 600X12525    51618 x 175          X12951    1220 x 75           WashersX12526    51618 x 200          X12945    1220 x 125230578      51618 x 225                                                                                   Bolt                                    X12952    1220 x 150X12529    51618 x 250                                             Part No    ID         OD      Thick ScrewX12527    51618 x 275          X60213    5811 x 100                                    X60214    5811 x 125          X2546   125          250    022    4X12528    51618 x 300                                             X259    156          375    049    6X12522    51618 x 450          X60212    5811 x 150                                    X60211    5811 x 175          X2548   188          438    049    8X12532    51618 x 500                                    273049      5811 x 200          X2536   219          500    049    10X12535    51618 x 550X12536    51618 x 600          X60215    5811 x 225          X2540   281          625    065    14X12540    51618 x 650          X60216    5811 x 250          X2585   344          687    065    516                                    X60217    5811 x 275          X2537   406          812    065    38X12543    51624 x 175          X602112   5811 x 375          X2534   469          922    065    716X12544    51624 x 250          X602111   5811 x 450          X2526   531         1062    095    12X12530    51624 x 75           X602110   5811 x 600          X2515   656         1312    095    58X12539    51624 x 200                                             X2529   812         1469    134    34X12538    51624 x 275          X60219    5818 x 250                                                                       X25127 1062         2000    134    1X62382    3816 x 62            X62391    3410 x 100X623810   3816 x 75            X62398    3410 x 125X62383    3816 x 88            X62392    3410 x 150X623811   3816 x 100           X62393    3410 x 200X62384    3816 x 125           X62394    3410 x 250X62385    3816 x 150           X62395    3410 x 300X62381    3816 x 175           X62396    3410 x 350X62386    3816 x 200           X7921     18 x 225X623817   3816 x 225           X7925     18 x 300X62387    3816 x 250           X7928     18 x 500X62388    3816 x 275X62389    3816 x 300X623819   3816 x 325X623812   3816 x 350X623820   3816 x 375X623813   3816 x 450X623818   3816 x 550X623825   3816 x 650X623814   3824 x 75X623816   3824 x 125X623821   3824 x 400X623822   3824 x 450A6 Appendix                                                                                          TP5413 501MetricHex head bolts are hardness grade 88 unless notedPart No        Dimensions            Part No          Dimensions       Part No      Dimensions          TypeHex Head Bolts partial thread       Hex Head Bolts full thread       Hex    M5080 x 55          M9330400660     M4070 x 6      M9340350       M3050            M6100 x 40          M9330503560     M5080 x 35     M93403550      M35050          M6100 x 55          M9330505060     M5080 x 50     M9340450       M4070            M6100 x 60          M9330601060     M6100 x 10M9310607060   M6100 x 70                                             M9340550       M5080         Standard                                      M9330601460     M6100 x 14     M9820580       M5080         Elastic    M6100 x 70          M9330601660     M6100 x 16M9310607560   M6100 x 75          M9330602060     M6100 x 20     M9340660       M6100            M6100 x 90          M9330602560     M6100 x 25     M9340664       M6100         Std    M6100 x 150         M9330604060     M6100 x 40     M69230680      M6100            M8125 x 35          M9330605060     M6100 x 50     M9820680       M6100         Elastic    M8125 x 40          M9330801260     M8125 x 12     M9340860       M8125            M8125 x 40         M9330801660     M8125 x 16     M69230880      M8125            M8125 x 45          M9330802060     M8125 x 20     M9820880       M8125         Elastic    M8125 x 50          M9330802560     M8125 x 25M9310805560   M8125 x 55                                             M9341060       M10150        Standard                                      M9330803060     M8125 x 30     M9341060F      M10125           M8125 x 55         M9330803082     M8125 x 30M9310806060   M8125 x 60                                             M69231080      M10150           M8125 x 70          M9331001260     M10150 x 12    M69231062      M10150           M8125 x 70         M9611002060     M10125 x 20    M9821080       M10150        Elastic    M8125 x 75          M9331002060     M10150 x 20    M9341260       M12175           M8125 x 80          M9331002560     M10150 x 25    M9341260F      M12125           M8125 x 90          M9611003060     M10125 x 30    M69231280      M12175           M8125 x 95          M9331003060     M10150 x 30    M9821280       M12175        Elastic    M8125 x 100         M9331003082     M10150 x 30M9310812060   M8125 x 120         M9611003560     M10125 x 35    M9821480       M14200        Elastic    M8125 x 130         M9331003560     M10150 x 35    M69231680      M16200           M8125 x 140         M9331201660     M12175 x 16    M9821680       M16200        Elastic    M10125 x 40        M9331202060     M12175 x 20    M9341880       M1825            M10150 x 40         M9331202560     M12175 x 25    M9821880       M18250        Elastic    M10150 x 45         M9331202582     M12175 x 25                                      M9611203060     M12125 x 30    M9342080       M20250           M10150 x 50                                            M9822080       M20250        Elastic    M10150 x 55         M9331203060     M12175 x 30M9311006060   M10150 x 60         M9331203560     M12175 x 35    M9342260       M22250           M10150 x 65         M9611204082     M12125 x 40   M9342480       M24300           M10150 x 70         M9331204060     M12175 x 40    M9822480       M24300        Elastic    M10150 x 80         M9331204082     M12175 x 40M9311009060   M10150 x 90                                            M9343080       M30350        Standard                                      M9611402560     M14150 x 25M9311009082   M10150 x 90        M9331402560     M14200 x 25M9311010060   M10150 x 100                                              M10150 x 110        M9611602560     M16150 x 25                                          M10150 x 120        M9331602560     M16200 x 25                                      M9611603082     M16150 x 30   Part No         ID     OD Thick    M10150 x 130M9311014060   M10150 x 140        M9331603082     M16200 x 30   M125A0380      32    70      05     M3M9311018060   M10150 x 180        M9331603560     M16200 x 35    M125A0480      43    90      08     M4                                      M9611604060     M16150 x 40    M125A0580      53   100      10     M5M9311204560   M12175 x 45         M9331604060     M16200 x 40    M125A0680      64   120      16     M6M9601205060   M12125 x 50         M9331605060     M16200 x 50    M125A0880      84   160      16     M8M9601205082   M12125 x 50        M9331605082     M16200 x 50   M125A1080     105   200      20     M10M9311205060   M12175 x 50         M9331606060     M16200 x 60    M125A1280     130   240      25     M12M9311205560   M12175 x 55                                            M125A1480     150   280      25     M14M9311206060   M12175 x 60         M9331803560     M18250 x 35                                      M9331805060     M18250 x 50    M125A1680     170   300      30     M16M9311206560   M12175 x 65                                            M125A1880     190   340      30     M18M9311207560   M12175 x 75         M9331806060     M18250 x 60                                                                         M125A2080     210   370      30     M20M9311208060   M12175 x 80         M9332005060     M20250 x 50    M125A2480     250   440      40     M24M9311209060   M12175 x 90         M9332005560     M20250 x 55M9311210060   M12175 x 100M9311211060   M12175 x 110        Pan Head Machine Screws             This metric hex bolts hardness is grade 109M9601609060   M16150 x 90         M7985A0301020 M3050 x 10        This metric hex nuts hardness is grade 8M9311609060   M16200 x 90         M7985A0301220 M3050 x 12M9311610060   M16200 x 100        M7985A0401020 M4070 x 10M9312006560   M20250 x 65         M7985A0402020 M4070 x 20M9312012060   M20250 x 120        M7985A0410020 M4070 x 100M9312016060   M20250 x 160        M7985A0501020   M5080 x 10M9312209060   M22250 x 90         M7985A0501220   M5080 x 12M9312212060   M22250 x 120        M7985A0501620   M5080 x 16M9312216060   M22250 x 160        M7985A0510020   M5080 x 100M9312409060   M24300 x 90         M7985A0610020 M6100 x 100M9312412060   M24300 x 120        Flat Head Machine    M24300 x 160                                      M965A04012SS    M4070 x 12                                      M965A05012SS    M5080 x 12                                      M965A0501620    M5080 x 16TP5413 501                                                                                             Appendix A7                                                  KOHLER CO Kohler Wisconsin 53044                                                  Phone 9205653381 Web site  501c                                     Fax 9204591646 USA Sales Fax 9204591614 International                                                  For the nearest sales and service outlet in USA and CanadaE 1998 2001 by Kohler Co All rights reserved   Phone 18005442444

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