Westerbeke Diesel 90a Four Technical Manual

7 AdobeUCS6 8 AdobeUCS262 TYPE SSR W7DS ENGINES SSL 460 I 9 z S t 0 o TYPE SSR W7DS ENGINES SSL 460 ENGINEI SS I ON REF PN REMARKS QUAN 11 14998 HOUSING HOUSING PLATE ASSEMBLY W7DS ENGINES 1 12 16310 HOUSING HOUSING PLATE ASSEMBLY FOUR 60 ENGINE 1 13 21882 HOUSING HOUSING PLATE ASSEMBLY W7DS ENGINES 1 2 14993 GASKET 1 3 14990 PIN ALIGNMENT 2 4 14999 CAPSCREW 12 POINT 4 5 13341 PLUG PIPE 1 6 14992 DIPSTICK DIPSTICK AND VENT ASSEMBLY 1 7 14981 ARM LEVER 1 8 14975 PIN CLUTCH ACTUATING 1 91 14974 SHAFT IDLER SHORT 14998 HOUSING 1 92 21883 SHAFT IDLER LONG 21882 HOUSING 1 10 14955 PIN I DLER SHAFT 1 11 14950 ORING IDLER SHAFT 1 12 14983 IDLER 1 13 14973 THRUST IDLER 2 14 14954 BEARING NEEDLE ROLLER IDLER 1 151 14986 GEAR DRIVER W7DS ENGINES FOUR 60 ENGINE 21 1 152 16311 GEAR DRIVER FOUR 60 ENGINE 131 1 16 14969 BEARING BALL ASSEMBLY 1 17 14952 RING RETAINING 1 18 14971 SEAL INPUT SHAFT 1 19 14962 RACE THRUST INPUT SHAFT 1 20 14964 BEARING NEEDLE THRUST INPUT SHAFT 1 21 14965 BEARING NEEDLE ROLLER INPUT SHAFT 1 221 14976 SHAFT IMPELLER 1 222 17217 SHAFT IMPELLER 1 223 17217 SHAFT 8 BLADE IMPELLER LEFT HAND THREAD 1 23 14872 SHAFT OUTPUT 1 241 14985 CLUTCH DS ENGINES 1 242 16314 CLUTCH FOUR 60 1 25 14978 WASHER CLUTCH FACE 1 261 14988 GEAR 30T W7DS ENGINES 1 262 16312 GEAR 30T DRIVEN FOUR 60 ENGINE 131 1 263 16313 GEAR 30T DRIVEN FOUR 60 ENGINE 21 1 271 14987 GEAR 26T DRIVEN W7DS ENGINES 1 272 16315 GEAR 26T DRIVEN FOUR 60 ENGINE 131 1 273 16316 GEAR 26T DRIVEN FOUR 60 ENGINE 21 1 28 14966 BEARING NEEDLE ROLLER GEAR 2 29 14967 BEARING NEEDLE ROLLER BASE 1 30 14960 RACE THRUST OUTPUT SHAFT 1 31 14961 RACE THRUST OUTPUT SHAFT 1 32 14963 BEARING NEEDLE THRUST OUTPUT SHAFT 1 33 14953 RING RETAINING 1 34 14968 BEARING 1 35 14951 RING RETAINING 1 36 14972 SEAL OUTPUT SHAFT 1 37 14957 KEY OUTPUT SHAFT 1 38 14984 COUPLING 1 39 14958 ORING COUPLING 1 40 14980 WASHER COUPLING 1 41 14970 LOC KNUT COUPLING 1 42 14996 SHAFT LEVER 1 43 14997 ARM LEVER 1 261 AdobeUCSTYPE SSR W7DS ENGINES SSL 460 260 7 7 MOUNTS EXTERNAL COMPONENTS 258 WPD4 MOUNTS EXTERNAL REF PN NAME REMARKS QUAN 1 20753 STUD PANEL NG 2 2 20752 PLATE PANEL NG 1 3 20964 NAI1E PLATE PANEL CONTROLS YCB 1 41 20674 PANEL GENERATOR CONTROL WITHOUT ELECTRICS 1 42 20749 PANEL GENERATOR CONTROL COMPLETE 1 43 20759 GROMMET WIRE PROTECTING CONTROL PANEL 2 44 20975 TERMINAL BLOCK 1 45 16695 BLOCK PANEL 1 46 16724 BLOCK PANEL 1 47 20974 BLOCK PANEL 1 48 11460 DIODE 1 9 16696 MARKER PANEL 1 410 16725 PANEL 1 411 20975 MARKER PANEL 1 5 20751 ISOLATOR CONTROL PANEL MOUNTING 4 6 20760 HARNESS ENGINE TO CONTROL PANEL 1 7 16686 OIL PRESSURE GAUGE 1 8 13340 ELBOW ENGINE LUBE OIL HOSE 1 9 11981 HOSE ENGINE LUBE OIL TO OIL MANIFOLD 1 10 20755 MOUNT GENERATOR SUPPORT REAR 1 11 13709 ISOLATOR REAR 2 12 13660 ISOLATOR FRONT 2 13 17464 PUMP SEA WATER 1 14 16681 SW ITCH UPPER 1 15 16722 SW ITCH LOWER 1 161 11429 SOCKET 1 162 11432 LAMP 1 171 20757 SOCKET 1 172 11467 1 181 11454 FUSEHOLDER 1 182 11464 FUSE 1 19 20578 HARNESS PANEL 1 257 AdobeUCSWPD4 MOUNTS EXTERNAL COMPONENTS 256 WPD3 MOUNTS EXTERNAL COMPONENTS REF PN NAME REMARKS QUAN 1 16732 LATCH PMEL COVER 1 2 16464 NAMEPLATE ENGINE DATA 1 3 16461 NAMEPLATE PANEL CONTROLS 1 4 16460 NAMEPLATE BATTERY CONNECTIONS 1 5 13436 BASE 1 6 16476 SPACER 1 7 1 16394 HARNESS 1 72 13562 CLAMP HARNESS 2 11 16686 GAUGE OIL PRESSURE MECHANICAL 1 12 13328 TEE 1 13 16471 CHANNEL FRONT 1 14 17269 NIPPLE 1 151 13709 ISOLATOR REAR 2 152 13660 ISOLATOR FRONT 2 153 15201 STUD FRONT ISOLATOR 1 154 15210 STUD FRONT AND REAR ISOLATOR 3 16 16422 BRACKET PANEL 1 17 13396 CHANNEL REAR 1 255 WPD3 MOUNTS EXTERNAL COMPONENTS 254 DS MOUNTS EXTERNAL Cm1PONENTS REF PN REf1LlRKS QUM 1 17798 BRACKET STOP CiGLE 1 21 13871 CLAMP CABl E 2 22 13870 SHU1 CABLE 1 31 16692 TEE SEA lJATER DRUN 1 32 16691 GUSHING SEA IUTER DRAPJ 1 33 11471 PETCOCK SEA WTER DRAIN 1 4 16674 BRACKET SHIFT LEVER 1 51 13870 SHIH 2 52 13325 CLAHP SHIFT CAGLE 2 6 16694 HOSE SPECIFY LENGTH 1 7 13927 ELBOW 1 81 17293 CLAr1P HOSE 2 82 16690 NIPPLE WATER PUMP OUTLET AND ENG I NE HlLET 2 9 16063 MOUNT REAR LEFT AND RIGHT 4 101 13705 ISOLATOR REAR 2 102 13660 ISOLATOR FRONT 2 103 15201 STUD ISOLATOR 4 11 16673 BRACKET THROTTLE CAGLE 1 12 16675 RAIL RIGHT AND LEFT 2 13 16025 BRACKET STARTER t10UrHING 1 14 15768 BELT 1 151 16437 HUB CRANKSHFT PULLEY 1 152 11868 KEY HUB LOCKING 1 153 15997 LOCKvJASHER CRANKSHAFT PULLEY 1 16 15998 PULLEY C KS H FT 1 17 16440 PULLEY 1 18 16062 PUnE FRONT MOUNT 1 19 11125 STRAP STARTER ADJUSTING 1 20 16701 SPECIAL 1 21 16511 CUP ISOLATOR RETINING 1 22 16687 BRACKET DECGr1PRESS ION LEVER 1 23 16435 STARTER 1 24 20756 PLATE FLYWHECL HOUSING COVER 1 253 AdobeUCSos MOUNTS EXTERNAL COMPONENTS 252 YCB BATTERY CHARGER FEBRUARY 1977 REF PN REMARKS QUAN 1 11454 FUSEHOLDER 1 2 11464 FUSE 10 ASB 1 3 16750 BLOCK 1 4 19123 SPACER 4 51 22014 DIODE ZENER 1 52 22016 DIODE RECTI FI ER 1 6 22015 TRANSISTOR 1 7 22034 HEATSINK 1 8 21995 BRACKET 1 9 21996 COVER 1 10 22019 STANDOFF 2 11 15139 JUMPER 1 12 13855 PLATE 2 251 AdobeUCS250 BATTERY CHARGER YCB FEBRUARY 1977 255 AdobeUCSYCB GENERATOR REF PN REMARKS QUAN 11 21746 STATOR ASSEMBLY 30KW 1 12 21745 STATOR ASSEMBLY 40KvJ 1 21 21748 ROTOR ASSEMBLY 30KW 1 22 21747 ROTOR ASSEMBLY 40KW 1 3 21750 BELL END 1 4 21751 BEARING ROLLER 1 5 21769 PIN LOCATING 4 6 21752 CAPACITOR 1 7 21753 BRACKET CAPACITOR MOUNTING 1 10 21749 HARNESS WI 1 11 21756 CONNECTOR I RING 1 13 18310 RECTIFIER DIODE 2 14 21772 STRAP GROUND 1 15 21758 GUIDE GENERATOR BRUSH 1 16 21759 BRUSH GENERATOR 2 17 21760 TERMINAL TAB 1 18 21773 STUD ROTOR THROUGH 1 19 21768 NUT ROTOR THROUGH STUD 1 20 21761 SCREW GENERATOR THROUGH 4 23 21764 SLEEVE GENERATOR STUD 1 24 21774 ADAPTER GENERATOR 1 29 21775 COVER END BELL 1 31 21777 HOUSING TAB CONNECTOR 1 36 21766 TERMINAL GROUND 1 65 20655 CHARGER ASSEMBLY BATTERY NON REGULATING 1 66 21755 BRACKET BATTERY CHARGER TERMINAL 1 67 21762 COVER BATTERY CHARGER BRACKET 1 68 21763 POST BINDING REO BATTERY CHARGER 1 69 21765 POST BINDING BLACK BATTERY CHARGER 1 70 21767 STRIP TERMINAL BATTERY CHARGER 1 71 18311 RECTIFIER DIODE BATTERY CHARGER 1 72 21778 HOLDER FUSE BATTERY CHARGER 1 73 21779 FUSE 15 AMP BATTERY CHARGER 1 75 21780 SPACER THREADED BATTERY CHARGER 1 77 21781 BRACKET BATTERY CHARGER MOUNTING 2 249 AdobeUCS248 yeB GENERATOR 2 I 3 67 24 29 F I AdobeUCS3SKW PC GENERATOR 246 GENERATOR CONTROLS 3KW 4Kvl YCB REF PN Rn1ARKS QUAN 1 23041 SOLENOID FUEL SHUTDOiN 1 2 13382 SWITCH HIGH TEHPERATURE NORf1ALLY OPEN 1 3 12884 SWITCH WATER TEJ1PERATURE Y CLOSED 1 4 11383 SWITCH OIL PRESSURE 1 5 16735 MOTOR ELECTRIC STARTER 1 6 20974 BLOCK 4 TERMINAL 1 7 20975 STRIP MARKER 1 8 15222 PLATE STRADDLE 2 9 16724 BLOCK 7 TE Rf1 I NAL 1 10 16725 STRIP 7 TERMINAL 1 11 15718 PLATE STRADDLE 2 12 11432 LAMP 144 VOLT 1 13 11467 LAMP 28 VOLT 1 14 11454 FUSEHOLDER 1 15 16722 SWITCH OIL PRESSURE OVERRIDE 1 16 16681 LOCAL AND Rn10TE START 1 17 11460 DIODE 1 18 20655 CHARGER BATTERY 1 19 11429 SOCKET LAMP RED LENS1 20 11464 FUSE 10 AMP SLOW 1 21 20757 SOCKET LAMP GREEN LENS1 22 20976 FUSE 15 1 23 16695 BLOCK 3 TERMINAL 1 24 16696 STRIP MARKER 3 TERMINAL 1 25 13856 PLATE STRADDLE 2 26 22016 DIODE 1 27 16704 RESISTOR 1 28 22015 TRANSISTOR 1 29 16703 CAPAC ITOR 2 30 22014 DIODE ZENER 1 31 22017 HEAT SINK 1 32 16750 BLOCK 3 TERr1INAL 1 33 13855 PLATE STRADDLE 2 34 15139 1 245 CONTROLS 3KW 4KW YCB WHT 14 B BATTERY CD1 1 RD RN 14 1 I 71 SM 256 BLU 14 NO267 GRN 14 B 225 BATTERY lQ ffl RETURN ORN14 BRN 14 ORN 14 I ENGINE MOUNTED FAfn SJ I ENGINE CONTROL PANEL j La PANEL I RED I RED 114 r r r BLK 14 BLK 14 225 225 ElLU 14 z z z z r r 0 0 a I I oJ OJ IIII0 0 a eRN 14 J I 0 260 2603 267t C5 Q d c O267 d 0 0 REGULATOR BATT NG J WHT 14 J r r 8RN 14 225 r l z 0 J ORN Jr14 oJ 4I ORN 14 0rO II K WHT14 RED 12 256 e c RED 12 I 19 T 21 00 I RE DI2 ORN 14 L 244 AdobeUCS7 AdobeUCSN N I l 6 I I I I I I I 5TART OFF REMOTE o OIL PRES OVERRIDE I I i i I I I J 256 REMOTE 121 I I I I I I I rcrl I I I I liil I I 5 I 6 I 1 6 256 o U QjJ I PULL COIL 256 7 CD DRWG NO 17300 I I I i I I I Grr1 z I rr1 I I 0 I 0 I I I 0 I 0 I n 0 z I I 0 I I hi 0 2 r I I 1 N I Jl 1 I I I A I L J E I 0 n r 256 I I J ION ELECTRICAL STARTER AL TERNHOR REF PN NM1E REMARKS QUAN 1 11581 SW 1 2 11544 GAUGE OIL PRESSURE SW 1 3 11545 GAUGE WATER TEMPERATURE 1 4 11542 SENDER OIL PRESSURE 1 5 11543 SENDER WATER TEMPERATURE 1 61 16668 PANEL WITHOUT GAUGES 1 62 16763 PANEL WITH GAUGES 1 7 11550 REGULATOR 1 8 16735 STARTER 1 9 19270 ALTERNATOR 55 ArW 12 VOLT NEGHIVE GROUND 1 10 11670 RE REGULATOR EXCITATION 1 11 11675 CPBLE ALTERNATOR TO REGULATOR 1 12 11383 SJITCH OIL PRESSURE NO 1 14 11432 LAHP 3 15 20946 BREAKER 10 Ar1P 1 16 20947 BREAKER 40 ArW 1 17 19209 CABLE I NSTRUf2671ENT PANEL 1 18 19208 HARNESS ENGINE TO INSTRUMENT PANEL 1 19 19206 CiBLE STARTING PANEL 1 20 19205 HARNESS ENGINE STARTING 1 21 11957 ITCH PUSHBUTTON 1 22 19203 PANEL START 1 241 ELECTRICAL STARTER GENERATOR REF PN NAME REMARKS QUN 1 16659 1 2 11489 SOLENOID START 1 3 16435 STARTER COMBINATION 1 4 16438 REGULATOR 1 5 11956 KEYSWITCH 3 1 6 11544 GAUGE OIL PRESSURE 1 7 11545 GAUGE WATER TEMPERATURE 1 8 11542 SENDER OIL PRESSURE 1 9 11543 SENDER WATER TEMPERATURE 1 101 16763 PANEL EXCLUDES SENDERS 1 102 16668 PANEL WITHOUT INSTRUMENTS 1 103 12972 SCREW PANEL MOUNTING 1 239 ELECTRICAL STARTER GENERATOR 10 DRWG 16672 PANEL 16 110 225 10 16 i6 256 10 16 10 10 10 256 16 238 vJES TERBE KE 7 DSINPD3JPD4 BACK END ARRANGEMENTS REF PN NAME RH1ARKS qUAN 11 16467 SHAFT GENERATOR DRIVE PC GENERATOR 1 12 16507 SHAFT GENERATOR DRIVE YCB GENERATOR 1 2 13430 PLATE ADAPTS 3KW GENERATOR TO FLYWHEEL HOUSING 1 4 15681 DRIVE FLEXIBLE REPLACES 16420 AND 16441 1 5 13416 COUPLING DRIVE TO TRANSMISSION INPUT SHAFT 1 6 16721 KEY 1 7 16027 PLATE ADAPTS TRANSMISSION TO CRANKCASE 1 8 20750 PLATE ADAPTS 4KW GENERATOR TO FLYWHEEL HOUSING 1 9 21991 DRIVE SHAFT ENGINE TO GENERATOR 1 10 21989 COUPLING FLEXIBLE 1 11 22265 BEARING 1 12 21990 COUPL HJG DRIVE FLYWHEEL 1 237 236 WESTERBEKE 7DSWPD3WPD4 BACK END ARRANGEMENTS DRWG 15717 SEPT 77 MODEL WPD4 DRWG 15717 MAY 72 MODEL WPD3 DRWG 15716 SEPT 77 MODEL W7 2 7 AdobeUCS7 7 COOLING SYSTEM 1976 REF PN NAHE REMARKS QUAN 1 20666 TANK SURGE 1 2 20289 GASKET THERMOSTAT HOUSING TO TANK 1 3 20679 THERMOSTAT 1 4 20292 HOUSING THERMOSTAT 1 5 11517 HOSE HEATER AR 6 11341 CLAMP HEATER HOSE 6 7 20664 ELBOW FRESH WATER OUTLET 1 8 17217 SHAFT SEA WATER PUMP 1 9 1666 GASKET SEA ItJATER 1 10 15263 HOUSING SEA WATER PUMP 1 11 16690 NIPPLE SEA WATER PUMP HOUSING 3 12 18999 SEA WATER PUMP 1 13 16665 GASKET COVER TO SEA WATER PUMP 1 14 15257 COVER SEA WATER PUHP HOUSING 1 15 13927 ELBOW SEA WATER PUMP TO EXCHANGER 1 16 17298 CLAHP SEA HOSE 2 17 16694 HOSE SEA WATER PUMP TO EXCHANGER AR 18 19035 BUSHING FRESH WATER INLET 1 19 11659 BUSHING FRESH WATER INLET 1 20 13519 NIPPLE FRESH WATER INLET 1 21 20669 RING RETAINING FRESH WATER PUMP SHAFT 1 22 18346 SHAFT FRESH WATER PUHP 1 23 20671 BEARHJG FRESH WATER 2 24 20668 RING RETAINING FRESH WATER PUMP HOUSING 1 25 19392 HOUSING FRESH WATER PUMP 1 26 20662 SEAL FRESH WATER PUMP 1 27 20658 GASKET FRESH WATER 1 28 19402 I FRESH WATER PUMP 1 29 19390 COVER FRESH WATER PUHP 1 30 21457 LOCKNUT FRESH WATER PUMP 1 31 20676 SHAFT FRESH WATER PUMP 1 32 21467 BRACKET HEAT EXCHANGER MOUNTING 1 33 19369 PLUG HEAT EXCHANGER 1 34 20519 EXCHANGER HEAT 1 35 11411 CLN1P HEAT EXHANGER 1 36 11500 TUBE SURGE TANK OVERFLOW 1 37 11501 HOSE SURGE TANK TO HEAT EXCHANGER AR 38 11405 CLAMP HOSE 2 39 19448 PLATE SURGE TANK MOUNTING 1 40 13329 ELBOW SURGE TANK DRAIN 1 41 11499 CAP PRESSURE 1 42 11751 NFCK FILLER 1 43 20979 PIN FRESH WATER PUMP SHAFT 1 44 11885 ZINC SArRIFICIAL ANOGE 1 45 1900S WASHER COPPER 3 46 15271 SCREW COVER TO HOUSING 3 47 13760 CLM1P HEATER HOSE 1 233 AdobeUCS7 o z AdobeUCSWPD4 COOLING SYSTEM 1976 REF PN RU1ARKS QUAN 1 20666 TANK SURGE 1 2 20289 GASKET THERMOSTAT HOUSING TO TANK 1 3 20679 THERMOSTAT 1 41 20292 HOUSING THERMOSTAT 1 42 11190 GASKET THERMOSTAT HOUSING 1 5 11517 HOSE HEATER AR 6 11341 CLAMP HOSE 6 9 16666 GASKET SEA WATER 1 10 15263 HOUSING SEA WATER PUMP 1 11 16690 NIPPLE SEA WATER PUMP HOUSING 3 12 18999 SEA WATER PUMP 1 13 16665 GASKET COVER TO SEA WATER PUMP 1 14 15257 COVER SEA WATER PUMP HOUSING 1 16 17298 CLAMP SEA WATER HOSE 2 17 16694 HOSE SEA WATER PUMP TO EXCHANGER AR 18 19035 BUSHING FRESH WATER INLET 1 19 11659 BUSHING FRESH WATER INLET 1 20 13519 NIPPLE FRESH WATER INLET 2 25 19392 HOUSING FRESH WATER PUMP 1 26 20662 SEAL FRESH WATER PUMP 1 27 20658 GASKET FRESH WATER PUMP 1 28 19402 IrvlPELLER FRESH WATER PUMP 1 29 19390 COVER FRESH ltJATER PUMP 1 30 21457 LOCKNUT FRESH WATER PUMP 1 31 20676 SHAFT FRESH WATER PUMP 1 32 21467 BR1CKET HEAT EXCHANGER MOUNTING 1 33 19369 PLUG HEAT EXCHANGER 1 34 20519 EXCHANGER HEAT 1 35 11411 CLAMP HEAT 1 36 11500 TUBE SURGE TANK OVERFLOW 1 37 11501 HOSE SURGE TANK TO HEAT EXCHANGER AR 38 11405 HOSE 2 40 13329 SURGE TANK DRAIN 1 41 11499 CAP PRESSURE 1 42 11751 NECK FILLER 1 43 20979 PIN FRESH WATER PUMP SHAFT 1 44 11885 ZINC SACRIFICIAL ANODE 1 45 19005 WASHER COPPER 3 46 15271 COVER TO HOUSING 3 47 13760 CLAMP HEATER HOSE 2 48 11656 HOSE THERMOSTAT HOUSING 1 49 13338 ELBOW FRESH WATER OUTLET 1 50 21542 BUSHING FRESH WATER OUTLET 1 51 17531 GASKET FRESH WATER OUTLET BUSHING 3 52 17470 SHAFT SEA WATER PUMP 1 53 20742 ADAPTER SEA WATER PUMP MOUNTING 1 54 17465 SEAL SEA WATER 1 55 13340 ELBOW HEAT EXCHANGER 1 56 20972 PLATE FRESH WATER PUMP MOUNTING 1 57 20967 PLATE SURGE TANK MOUNTING 1 231 AdobeUCSWPD4 COOLING SYSTEM 1976 co N ci z c 5 0 0 230 AdobeUCS6 7jDSjWPD3jWPD4 WATER PUMP M 228 o N 19 S 0 o 7DSWPD3WPD4 FUEL SYSTn1 REF PN NAME QUAN 531 17330 GASKET FUEL LI FT PUMP 1 532 22362 SCRDJ COVER FROM 1276 2 54 21582 vJASHER SHIELD 7HP 1 551 22971 LINE INJECTOR LEAK OFF DSWPD3 1 552 22973 LINE LEAK OFF INJECTIONFUEL PUMP to 1 227 AdobeUCS226 WESTERBEKE 7DSWPD3WPD4 FUEL SYSTEM N Ym AdobeUCS7 FUEL SYSTEM REF PN NAHE QUAN 1 17565 BOLT BANJO RETURN LINE 1 2 17564 WASHER RETURN LINE 2 3 17573 LINE RETURN 1 5 17572 LI NE PUMP TO INJECTOR INCL NUTS AND FERRULES 1 61 17562 LINE FILTER TO INJECTION PUMP DSWPD3 1 62 22974 LINE FUEL PUMP INJECTION W7WPD4 1 71 17574 BRACKET FUEL FILTER 1 72 20691 BRACKET FUEL FILTER SUPPORT 1 8 17566 SCREW INJECTION PUMP BLEED 1 9 22975 WASHER BLEED SCREW REPAIR KIT ONLY2 10 17563 BOLT BANJO INJECTION PUMP 1 11 17568 FUEL LI NE 2 12 17577 UNION 1 13 17532 WASHER COPPER 1 14 17578 WASHER FIBER 6 15 17486 KIT FUEL FILTER PARTS 1 16 17570 ADAPTER BANJO FUEL FILTER 1 17 17442 HEAD FUEL FILTER 1 19 17576 BOLT BANJO 1 201 17575 LINE LI FT PUMP TO FILTER DSfIPD3 1 202 21881 LINE LIFT PUMP TO FILTER n 1 203 21727 CLAMP FUEL LINE HOSE 2 204 16007 LlDAPTER FUEL LINE HOSE 1 22 17571 BOLT BANJO LIFT PUMP 1 241 17569 PUMP FUEL LI FT 1 242 15135 LI FT PUf1P 1 243 15136 KIT LIFT PUMP REBUILD 1 244 22976 PUSHROD LIFT PUMP DSWPD3 1 245 22977 PUSHROD LIFT PUMP W7WPD4 1 251 11784 FILTER FUEL GLASS BOWL 1 252 11598 FILTER FUEL METALIC BOWL 1 253 13762 PRIMARY FUEL FILTER AC 1 254 13761 ELEr1ENT PRIMARY FUEL FILTER FRAM 1 26 11597 FERRULE 1 27 23116 NUT 1 32 17444 FUEL FILTER 1 331 17443 BOWL FUEL FILTER 1 332 20734 FILTER FUEL COMPLETE 1 34 17445 BOLT CENTER 1 351 17483 SHIM 025 1 352 17482 SHIM 0025 1 353 17481 SHIM 005 1 381 17479 INJECTION FIXED SPEED WPD3 1 382 17480 PUMP INJECTION VARIABLE SPEED OS 1 383 21606 PUMP VARIABLE SPEED W7 1 384 23113 PW2671P INJECTION FIXED SPEED WPD4 1 50 17365 NOZZLE FUEL 1 511 17366 WASHER OS FUEL INJECTOR NOZZLE 1 512 22913 WASHER FUEL PUMP 3 521 17364 INJECTOR HOLDER ONLY OS 1 522 22942 INJECTOR ASSEMBLY 1 225 7jDSjWPD3jWPD4 FUEL SYSTEM 224 L U B E I L P U 7DSWPD3WPD4 LUBE OIL SYSTEM 15 6 8 9 10 cr12 DRWG 15091 222 WESTERBEKE 7DSWPD3WPD4 INTAKE EXHAUST REF PN NAME REMARKS 0UAN 1 17500 ALLEN HEAD 2 21 17446 FLANGE EXHAUST 5HP 1 22 21603 FLANGE EXHAUST 7HP 1 3 17447 GASKET EXHAUST FLANGE 1 4 17448 GASKET INTAKE 1 51 17505 STUD INTAKE MANIFOLD SHORT 1 52 23066 STUD INTAKE MANIFOLD SHORT 1 61 17507 STUD INTAKE MANIFOLD LONG DSWPD3 1 62 22356 STUD INTAKE MANIFOLD LONG 1 71 17449 AIR CLEANER INCLUDES MANIFOLD 5HP 1 72 21604 AIR INCLUDES MANIFOLD 7HP 1 81 17451 ELEMENT AIR CLEANER REPLACEMENT 5HP 1 82 21605 ELn1ENT AIR CLEANER 7HP 1 9 17450 SEAL AIR CLEANER 1 10 16738 LINE FLEXIBLE EXHAUST 1 NPT 1 11 13174 MUFFLER WATER SILENCER TYPE 1 12 15276 ELBOW WATER INJECTED EXHAUST 1 221 7DSWPD3WPD4 INTAKE EXHAUST L II 5 6 10 9 DRVvG 5095 220 7 AdobeUCSREF 1 3 41 42 43 44 51 52 6 7 8 9 101 102 111 112 113 12 13 14 15 16 17 18 19 20 21 22 23 24 25 291 292 30 WESTERBEKE 7jDSjWPD3WPD4 VARIABLE SPEED AND IDLER PN 17420 17533 17417 23082 23083 23084 17419 17418 17433 17502 19364 20741 18499 23074 18474 23076 23077 15266 15267 18626 23073 23087 23089 17407 17510 23091 17408 17409 17521 17509 23092 17406 23075 17415 NM1E BELLOWS SEAL PLUNGER PLUNGER PLUNGER PLUNGER SPRING SPRING SPRING SCREW CONNECTION NUT LINK LINK LEVER LEVER LEVER NUT BRACKET SPINDLE PIN SCREW BLOCK PIN SPRING PIN LEVER ASHER PIN SEAL ROD ROD SCREW REMARKS PLUNGER OIL DSWPD3 ASSEMBLY TO 380 DSjWPD3 ASSEMBLY DSWPD3 ASSEMBLY FROM 331 DSjWPD3 VARIABLE SPEED CONTROL DSW7 FIXED SPEED CONTROL WPD3jWPD4 IDLER CONTROL LINK ASSEMBLY ALLEN HEAD BALL JOINT SELF LOCKING DSjWPD3 CONTROL ROD ASSEMBLY ASSEMBLY DSWPD3 ASSEMBLY DSWPD3 SHOULDER SELF LOCKING THROTTLE LINK ASSEMBLY DSWPD3 PLUNGER DSjWPD3 SPEED STOP DSWPD3 CONTROL ROD LEVER ASSEMBLY DSWPD3 CONTROL LEVER LEAD CONTROL DSWPD3 CONTROL FROM 407 DSWPD3 SPEED ADJUSTHENT QWN 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 219 AdobeUCS291 218 WESTERBEKE 7jDSjWPD3jWPD4 VARIABLE SPEED AND IDLER ADJUSTING SCREW120NC2B lLONG 4 4 TO BE ADJUSTED AT TEST 22 19 1 F 18 7 DSJPD3WPD4 CAMSHAFT GOVERNOR REF PN REf1ARKS QUAN 43 17430 CAM OVERLOADSTOP 1 44 17402 LEVER FUEL PUMP OPERATING DSWPD3 1 451 17403 LEVER FUEL PUMP OPERATING DSJPD3 1 452 21590 LEVER FUEL PUMP OPERATING 1 217 AdobeUCS4 5 7 8 AdobeUCSREF 11 12 2 31 32 41 42 43 5 61 62 7 8 91 92 10 11 12 13 14 15 16 17 18 19 20 21 221 222 23 241 242 25 26 271 272 281 282 29 301 302 311 312 33 34 35 361 362 38 401 402 41 42 WESTERBEKE 7DSWPD3WPD4 CAMSHAFT GOVERNOR PN 17525 22398 17432 17534 22900 17502 22902 22901 17441 17423 15186 17421 17514 17426 22903 17439 17427 17422 17401 17428 17488 17517 17526 17498 17495 17413 17412 22397 17411 17400 22960 17528 17497 17434 22905 17399 22959 17404 17440 22907 17425 22961 17416 17414 17487 17429 21595 17431 17435 21596 17437 17438 WASHER PLUG SEAL SEAL SCREW SCREW SPRING LEVER LEVER BUSHING PIN COVER COVER PLATE GASKET SPINDLE SHAFT SPRING BRACKET SCREW RING KEY SCREl NUT GEAR SCREW WASHER GEAR GEAR KEY SCREt PUITE PLATE TAPPET GOVERNOR THRUST SPACER SPACER NUT SCREW SCREW SPINDLE SPINDLE SPRING LEVER LEVER SPINDLE RING REHARKS 0vJPD4 OPERATING SHAFT FUEL PUMP LEVER STOP SPINDLE OIL W7WPD4 ALLEN HEAD STOP COVER FROM 1229 DSWPD3 STOP COVER TO 1229 STOPRUN LEVER OMIT ON ELECTRIC STOP STOPRUN OMIT ON ELECTRIC STOP STOPRUN WITH ELECTRIC STOP STOPRUN LEVER OMIT ON ELECTRIC STOP STOPRUN LEVER ASSEMBLY DSWPD3 STOPRUN LEVER TO 1229 DSWPD3 STOPRUN OMIT ON ELECTRIC STOP COVER STOP LEVER LEVER SEE PAGE 219 GOVERNOR SOCKET HEAD RETAINING WOODRUFF HEAD SELF LOCKING GOVERNOR GEAR RETAINING DSWPD3 GEAR RETAINING DSWPD3 GEAR RETAINING CAMSHAFT DSWPD3 CAMSHAFT FROM 1276 WOODRUFF ALLEN HEAD CAMSHAFT THRUST DSWPD3 CAMSHAFT THRUST W7WPD4 DSWPD3 TO 1275 DSWPD3FROM 1276 W7WPD4 VALVE ASSEMBLY GOVERNOR ASSEMBLY DSWPD3 GOVERNOR BRACKET DSWPD3 FROM 1229 LOCKING SPEED ADJUSTMENT SPEED ADJUSTMENT WPD4 ALLEN HEAD OVERLOADSTOP 5HP OVERLOADSTOP 7HP RETURN OVERLOADSTOP OVERLOADSTOP 5HP OVERLOADSTOP 7HP OVERLOADSTOP RETAINING SPINDLE OVERLOADSTOP QUAN 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 215 AdobeUCS4 5 AdobeUCS7 CRANKSHAFT PISTON REF PN REMARKS QUAN 31 17374 SEAL OIL CRANKSHAFT FLYWHEEL END 1 32 17397 GUARD FLYWHEEL CIRCULAR 1 33 17529 KEY WOODRUFF 1 34 17424 SEAL OIL CRANKSHAFT EXTENSION SHAFT 1 213 AdobeUCS212 WESTERBEKE 7jDSjWPD3jWPD4 CRANKSHAFT PISTON U0 N 11 00 N M N N N Jo N Jo255N o 111N 19 S a o 7DSWPD3WPD4 CRANKSHAFT PISTON REF PN NAME 1 17394 TABWASHER 21 17373 FLYWHEEL 22 17491 FLYWHEEL 23 23063 FLYWHEEL 3 17396 GUARD 41 17493 NUT 42 22957 NUT 5 17519 WASHER 6 17511 PIN 71 17506 STUD 72 22396 STUD 8 17515 RING 91 18332 RING 92 22958 RING 121 17379 PISTON 122 21589 PISTON 123 22945 PISTON 124 22946 PISTON 125 23067 PISTON 126 23068 PISTON 127 23069 PISTON 131 17384 BUSHING 132 22393 BUSHING 14 17383 PISTON 151 17385 ROD 152 21591 ROD 161 17387 BEARING 162 22952 BEARING 163 22953 BEARING 17 17386 BOLT 18 17398 SCREW 191 17395 SHAFT 192 21556 COUPLING 193 23112 SHAFT 20 17391 SCREW 211 17390 WASHER 212 22954 WASHER 22 17389 GEAR 24 17528 KEY 251 17392 BEARING 252 22955 BEARING 253 22956 BEARING 261 17378 CRANKSHAFT 262 21588 CRANKSHAFT 271 17377 BEARING 272 23065 BEARING 273 22943 BEARING 274 22944 BEARING 28 17388 WASHER 291 17376 GASKET 292 22390 GASKET 301 17375 HOUSING 302 21586 HOUSING 303 22389 HOUSING REMARKS FLYWHEEL WITH RING GEAR NO RING GEAR FROM 4911275 DSWPD3 FLYWHEEL TOP SELF LOCKING DSWPD3 FLYWHEEL HOUSING FLYWHEEL END DSWPD3 RETAINING SET PISTON STANDARD SET PISTON 020 311 ASSEMBLY INCLUDING RINGS AND PIN 5HP ASSEMBLY INCLUDING RINGS AND PIN 7HP ASSEMBL Y 020 TO 310 W7JPD4 020 OS Y 020 OS ASS01BL Y 030 OS ASSEMBLY 040 OS PISTON PIN DSWPD3 SMALL END W7WPD4 CONNECTING ASSEMBLY 5HP CONNECTING ASSEMBLY CONNECTING ROD ONE PAIR LARGE END 010 US LARGE END 020 US CONNECTING ROD CRANKSHAFT EXTENSION SHAFT ALLEN HEAD CRANKSHAFT EXTENSION WATER PUMP DRIVE 7HP EXTENSION DSWPD3 GEAR RETAINING GEAR RETAINING GEAR RETAINING W7WPD4 CRANKSHAFT WOODRUFF MAIN GEAR END DSWPD3 MAIN GEAR END 010 US lJPD4 GEAR END 020 US W7WPD4 5HP 7HP MAIN FLYWHEEL END MAIN FLYWHEEL END 284 DSWPD3 MAIN FLYWHEEL 010 US W7 MAIN FL YtmEEL END 020 US W7WPD4 CRANKSHAFT THRUST MAIN BEARING HOUSING BEARING HOUSING W7WPD4 MAIN BEARING FLYWHEEL END 5HP MAIN BEARING FLYWHEEL END 7HP BEARING FLYWHEEL END FROM 214 DSWPD3 QUM 1 1 1 1 1 1 1 1 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 211 AdobeUCS3 2 9 1 8 b 5 32 31 30 26 25 29 27 DRWG 11975 12 13 rii14 15 rl7 19 E JT1 Vl i JT1 0 OJ JT1 7 JT1 J C1 Vl E 0 C1 W E 0 C1 po n 0 t z 7 Vl r t Tl i 0 Vl i o z 7jDSjWPD3jWPD4 CYLINDER HEAD BLOCK REF PN REMARKS QUAN 38 17337 GASKET ROCKER COVER 1 391 17226 COVER ROCKER UNVENTED 1 392 22365 COVER ROCKER BOX FROM 104 W7jWPD4jT01635 DSjWPD3 1 401 17502 SCREW ALLEN HEAD 1 402 22366 SETSCREW COVER FROM 104 W7jWPD4jFROM 1635 DSjWPD3 1 41 22370 LOCKNUT ADJUSTI NG SCREW 2 421 23061 CELL ASSEMBLY AIR DSjWPD3 1 422 22941 CELL ASSEMBLY AIR W7jWPD4 1 209 7jDSjWPD3jWPD4 CYLINDER HEAD BLOCK DRWG 12094 1 2 3 4 5 26 6 24 0 231 22 21 20 I 14 15 208 AdobeUCSREF 11 12 2 3 4 5 61 62 63 7 81 82 83 91 92 10 11 12 13 14 151 152 153 161 162 163 164 165 17 18 191 192 201 202 21 221 222 23 241 242 25 26 27 29 301 302 303 311 312 33 34 36 371 372 WESTERBEKE 7jDSjWPD3jWPD4 CYLINDER HEAD BLOCK PN 17338 22373 17508 17371 17367 17370 17340 21579 22374 17530 17354 22387 22388 17504 22384 17356 17357 17512 17358 17372 17347 21583 22375 17348 17349 17350 17351 17352 17353 17531 17346 23060 17368 21584 17342 17345 22380 17363 17344 22379 17343 23062 17513 17369 17341 21580 22940 17361 22372 17339 17362 17359 17360 22371 ROCKER ROCKER DRIVE PIN CHAHJ BRACKET SEAL HEAD HEAD HEAD WASHER PLUG PLUG PLUG STUD STUD SEAL SHAFT PIN LEVER BUSHING CYLI NDER CYLI NDER CYLI NDEq SHm SHH1 SHIr SHItl SHm PLUG WASHER GASKET GASKET PUSHROD PUSH ROD VALVE SPRING SPRING SPRING CUP CUP COLLET PLUG PIN PLUNGER GUIDE PLATE INSERT BUSHING BUSHING SUPPORT GASKET SCREW ROCKER ROCKER REr1ARKS INTAKE VllLVE ASSEMBLY INTAKE FROM 429 W7jWPD4 PRHlING PLUNGER LI FTING OIL PRIMING PLUNGER CYLINDER INCLUDES VALVES 5HP CYLINDER INCLUDES VALVES 7HP CYLINDER ASSEMBLY TO 1240 DSjWPD3 FIBER CYLINDER HEAD DSjWPD3 CYLINDER HEAD FROM 120 DSjWPD3 CYLINDER HEAD FROM 479 W7jWPD4 OIL DECOMPRESSION SHAFT DECOMPRESS ION SPRING DECDr1PRESS ION DECOMPRESSION SHAFT 5HP 7HP 0 jvJPD4 003 005 0lG 015 020 CYLI NDER FIBER CYLINDER HEAD DSWPD3 CYLINDER HEAD TO 1432 DSjWPD3 VALVE 5HP VALVE 7HP VALVE OUTER DSjWPD3 VALVE OUTER TO 824 DSWPD3 VALVE INNER VALVE DSjvJPD3 VALVE TO 824 DSjWPD3 VALVE ONE PAIR RETAINING AIR CELL DSjWPD3 ROLL PRIMING VALVE SPRING VALVE GUIDE VALVE INTAKE AND EXHAUST ROCKER ARM VALVE ROCKER TO 266 W7jWPD4 ROCKER ROCKER SUPPORT ROCKER ADJUSTING EXHAUST VALVE ASSEMBLY EXHAUST FROM 474 W7jWPD4 QUAN 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 AR AR AR AR AR 1 1 1 1 2 2 2 2 2 2 2 2 2 1 1 1 2 2 2 2 2 1 1 2 1 1 207 AdobeUCS206 WESTERBEKE 7jDSjWPD3jWPD4 CYLINDER HEAD BLOCK 37 361 26 24 0 231 22 201 DRWCD 12094 1 2 3 4 5 6 15 7 CRANKCASE REF PN NAME REMARKS 41 21597 UNION MAIN BEARING HOUSING FLYWHEEL 1 42 21599 LINE OIL CRANKCASE TO BEARING 1 43 21577 TUBE BREATHER 1 44 21570 VALVE BREATHER 1 45 21576 COVER BREATHER 1 46 21572 HOUSING BREATHER 1 47 21573 SEAL OIL BREATHER 1 205 AdobeUCS4 S 44 46 47 7DSWPD3WPD4 CRANKCASE REF PN QUAN 1 17315 STUD CYLINDER HEAD LONG 1 2 17492 NIJT SELF LOCKING 1 3 20513 ENGINE COr1PLETE THROIJGH FL YW1EEL 1 4 17330 GASKET FUEL LIFT PUMP COVER 1 5 17329 COVER FUEL LI FT 1 61 17316 DIPSTTCK COMPLETE ASSEMBLY DSWPD3 1 62 23053 DIPSTICK ASSEMBLY TO 1275 DSWPD3 1 63 23054 DIPSTICK ASSEMBLY DSWPD3 1 64 22360 DIPSTICK ASSEMBLY FROM 1873 DSWPD3 1 65 22361 DIPSTICK ASSEMBLY FROM 579 W7WPD4 1 66 23056 GASKET FILLER CAP 1 7 17333 HOUSING OIL FILL 1 91 17335 TUBE BREATHER 1 92 23059 TUBE FILLER CAP DSWPD3 1 10 17334 CLM2671P BREATHER TUBE 1 11 17318 BEARING CAMSHAFT GEAR END 1 12 17331 BUSHING OPERATING SHAFT FUEL PUMP LEVER 1 13 17311 PLUG CAMSHAFT BORE FLYWHEEL END 1 141 17317 BEARING CAMSHAFT FLYWHEEL END 1 142 23093 PIPE ASSEMBLY HEAD TO 834 DS 1 15 17332 BUSHING GOVERNOR SHAFT 1 16 17319 BEARING CAMSHAFT INTERMEDIATE 1 17 17326 PLUG GEAR COVER 1 181 17321 COVER GEAR 1 182 23057 COVER GEAR 1 19 17502 ALLEN HEAD 1 20 17312 PLUG GEAR COVER 1 21 17489 PLUG SOCKET HEAD 1 22 17320 GASKET GEAR COVER 1 23 17328 PLUG OIL SUMP DRAIN 1 24 17532 COPPER 1 251 17323 5HP 1 252 21574 7HP 1 26 17327 PLUG CRANKCASE 1 271 17325 17323 SWW 8 272 21575 SCREW 8 28 17324 GASKET 17323 SUr2671P 1 311 17314 STUD CYLINDER HEAD SHORT 5HP 2 312 21568 STUD CYLINDER HEAn SHORT 7HP 2 32 17522 WASHER CYLINDER HEAD STUD 1 34 17506 STIJD 1 351 17313 CRANKCASE DSlJPD3 1 352 23047 CRANKCASE 1 353 22358 CRANKCASE ASSEMBLY TO 1275 DSWPD3 1 354 23048 CRANKCASE ASSEMBLY TO 1275 DSWPD3 1 355 23049 CRANKCASE ASSEMBL Y FRm1 1873 PD3 1 356 22357 CRANKCASE ASSE1BL Y VJPD4 1 36 17322 DOIJEL GEAR COVER 1 37 19219 BRACKET OIL PRESSURE SWITCH ANU MOUNTING 1 381 17477 LINE OIL CRANKCASE TO CYLINDER HEAD 5HP 1 382 21598 LINE OIL CRANKCASE TO CYLINDER HEAD 7HP 1 383 23094 LINE ASSEMBLY HSNG TO 911 DSWPD 1 391 21600 BOLT CRANKCASE 5HP 1 392 21601 BOLT CRANKCASE 7HP 1 393 23095 BOLT BANJO TO 911 DSWPD3 1 40 21602 WASHER CYLINDER HEAD 2 203 AdobeUCS4 5 AdobeUCS7 7 AdobeUCSNOTES ON USING THIS PARTS LIST 1 Unit of issue for all linear commodities is inches not feet or yards2 Start looking in the contents if you cannot find any item check page 3 Please Report errors and omissions to us via speed letter Attn Publications Department4 Quantity codes NA Not applicable AR As required 5 When ordering repair parts the Model and Serial Number are essential in255cluding the AB1W or AC1W designation This information can be found on the nameplate located on the left side of the bellhousing PARTS LIST WESTERBEKE DS5 DS7 W7 Marine Diesel Engines WESTERBEKE WPD3 WPD4 Marine Diesel Generators Publication Number 12137 Issue Date December 1 1977 Edition 5 jrvWESTERBEKE J 225 MYLES STANDISH INDUSTRIAL PARK 150 JOHN HANCOCK ROAD TAUNTON MA 027807319 PARTS LIST WESTERBEKE D55 DS7 W7 Marine Diesel Engines WE5TERBEKE WPD3 WPD4 Marine Diesel Generators Publication Number 12137 Issue Date December 1 1977 Edition 5 jrvWESTERBEKE J 225 MYLES STANDISH INDUSTRIAL PARK 150 JOHN HANCOCK ROAD TAUNTON MA 027807319